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2004 Subaru Forester

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Subaru Forester do not stand out strongly from the model-year median of 131.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

188 reports with mileage · 31 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports4 fire reports7 injury reports

What owners actually said

219 reports
70,000 miles · Mar 3, 2011
Fuel System, Gasoline

GAS LINES LEAK ON 2004 SUBARU FORESTER XT WHEN AMBIENT TEMPERATURES FALL BELOW 20 DEGREES FAHRENHEIT. SIGNIFICANT AMOUNTS OF FUEL LEAK INTO THE ENGINE AREA, AND STRONG FUMES ENTER THE PASSENGER AREA. NHTSA HAS ALREADY ISSUED A TSB ON THE SUBARU WXT REGARDING THE SAME PROBLEM. CONCERNED ABOUT FIRE HAZARD AND INHALATION OF GASOLIN…

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GAS LINES LEAK ON 2004 SUBARU FORESTER XT WHEN AMBIENT TEMPERATURES FALL BELOW 20 DEGREES FAHRENHEIT. SIGNIFICANT AMOUNTS OF FUEL LEAK INTO THE ENGINE AREA, AND STRONG FUMES ENTER THE PASSENGER AREA. NHTSA HAS ALREADY ISSUED A TSB ON THE SUBARU WXT REGARDING THE SAME PROBLEM. CONCERNED ABOUT FIRE HAZARD AND INHALATION OF GASOLINE VAPORS. *TR

NHTSA ODI #10386357

106,000 miles · Feb 17, 2011
Engine And Engine CoolingUnknown Or Other

HAD TIMING BELT REPLACED ON 2004 FORESTER TURBO AS RECOMMENDED ON MAINTENANCE,SCHEDULE, NEXT DAY ON HIGHWAY, LOUD SCREECHING NOISE AND LOSE OF POWER. STOPPED DRIVING TOWED TO MECHANIC. SAID IT WAS BLOWN TURBO. NEVER NOTIFIED OF BANJO BOLT ISSUE, SUBARU SHOULD RECALL OR REMEDY SITUATION AT THEIR COST. *TR

NHTSA ODI #10383171

109,000 miles · Feb 11, 2011
Fuel System, Gasoline

1ST ISSUE WITH 2004 FXT 4AT . COLD START EMITTING RAW FUEL SMELL BOTH IN AND OUTSIDE OF CAR. LOCAL SHOP DIAGNOSED AS WEAK CONNECTIONS ON FUEL FILTER. FILTER NEEDED REPLACEMENT IN 5,000 MILES, SO OPTED TO SWAP OUT TO A NEW OEM FILTER. NEXT DAY SMELL STILL PRESENT. TEMPS BELOW FREEZING FOR PAST 6 WEEKS (MICHIGAN), BUT PROBLEM ONLY…

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1ST ISSUE WITH 2004 FXT 4AT . COLD START EMITTING RAW FUEL SMELL BOTH IN AND OUTSIDE OF CAR. LOCAL SHOP DIAGNOSED AS WEAK CONNECTIONS ON FUEL FILTER. FILTER NEEDED REPLACEMENT IN 5,000 MILES, SO OPTED TO SWAP OUT TO A NEW OEM FILTER. NEXT DAY SMELL STILL PRESENT. TEMPS BELOW FREEZING FOR PAST 6 WEEKS (MICHIGAN), BUT PROBLEM ONLY STARTED 1 WEEK AGO. SINCE PROBLEM PERSISTS, DOING MORE RESEARCH, AND WILL CONTACT SOA AND LOCAL SUB DEALER FOR ASSISTANCE AND PLAN. NO OTHER FUEL COMPLAINTS (KNOCK, STALL, ROUGH IDLE, ECONOMY ISSUES). CURRENT MILEAGE 109,000. *TR

NHTSA ODI #10381645

48,500 miles · Feb 2, 2011
Fuel System, GasolineVehicle Speed ControlCrash

WE OWNED A 2004 SUBARU FORESTER FOR 6 YEARS. 2 YEARS AGO I EXPERIENCED AN INCIDENT WHERE STARTING OUT THE ACCELERATOR STUCK AT AN ADVANCED RATE OF SPEED. I WAS ABLE TO QUICKLY GAIN CONTROL AND BRAKE THE VEHICLE AND THOUGHT IT WAS AN ABERRATION. RECENTLY ON STARTING OUT FROM A FERRY BOAT THE ACCELERATOR AGAIN STUCK AT AN ADVAN…

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WE OWNED A 2004 SUBARU FORESTER FOR 6 YEARS. 2 YEARS AGO I EXPERIENCED AN INCIDENT WHERE STARTING OUT THE ACCELERATOR STUCK AT AN ADVANCED RATE OF SPEED. I WAS ABLE TO QUICKLY GAIN CONTROL AND BRAKE THE VEHICLE AND THOUGHT IT WAS AN ABERRATION. RECENTLY ON STARTING OUT FROM A FERRY BOAT THE ACCELERATOR AGAIN STUCK AT AN ADVANCED RATE OF SPEED. I AVOIDED PEOPLE AND MANY CARS BUT DID COLLIDE WITH A WALL AND 1 CAR, FINALLY STOPPING THE SUBARU BY DRIVING UP A HILL, OVER A CURB AND INTO A FENCE. I HAD MECHANICS CHECK THE ACCELERATOR SYSTEM. THEY SAID THEY COULD FIND NO DEFECT IN THE SYSTEM BUT THAT OTHER FACTORS COULD CONTRIBUTE TO "STICKING" SUCH AS FAULTY FLOOR MATS OR PLACEMENT OD BRAKE AND/OR ACCELERATOR PEDALS. I AM NOT AN EXPERT BUT MY EXAMINATION INDICATES (1) THERE IS APPROXIMATELY 2 INCH GAP BETWEEN THE FRONT OF THE ACCELERATOR PEDAL AND THE FLOOR (2)THAT T HE BRAKE AND ACCELERATOR PEDALS ARE QUITE CLOSE TOGETHER; AND THAT A FOOT COULD BECOME "HUNG UP" OR LODGED BECAUSE OF EITHER OR BOTH OF THESE THINGS. THIS POSSIBILITY COULD BE INCREASED BY LARGER FEET, ALTHOUGH I DO NOT CONSIDER MY SIZE 11 WIDTH EE SHOE SIZE TO BE OVERLY LARGE. MY NON-EXPERT OPINION IS THAT THESE PEDALS SHOULD BE RE-ENGINEERED SO THAT (1) THERE IS NO GAP OF THE ACCELERATOR TO THE FLOOR (2)THERE IS A CLEAR SEPARATION OF THE BRAKE AND ACCELERATOR PEDALS. *TR

NHTSA ODI #10380015

114,000 miles · Feb 1, 2011
Fuel System, Gasoline

STRONG SMELL OF GAS INSIDE THE CAR IN COLD WEATHER. REPLACED AND TIGHTENED FUEL CLAMPS, TO NO AVAIL. A RECALL WAS ISSUED FOR THE SAME SYSTEM ON THE WRX, WHY NOT THE FORESTER? *LN

NHTSA ODI #10379904

55,038 miles · Jan 23, 2011
Fuel System, Gasoline

STRONG ODOR OF RAW GASOLINE IN CABIN DURING COLD WEATHER WHEN VEHICLE IS STOPPED. SEEMS TO BE THE FUEL LEAK IN THE ENGINE COMPARTMENT THAT MANY OTHER SUBARU FORESTER XT OWNERS ARE EXPERIENCING. *LN

NHTSA ODI #10378309

58,113 miles · Jan 13, 2011
Fuel System, Gasoline

2004 SUBARU FORESTER LEAKS FUEL DIRECTLY ONTO MANIFOLD IN CONDITIONS OF COLD AMBIENT TEMPERATURE. RESEARCH REVEALS THE PROBLEM IS ENDEMIC TO VIRTUALLY ALL SUBARUS MODEL YEARS 2002 - 2004. IN 2009, SUBARU ISSUED A RECALL FOR 2002 IMPREZA WRX MODELS SOLD IN CERTAIN STATES, BUT THE ENGINE IS THE SAME DESIGN FOR THE OTHER MODELS. …

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2004 SUBARU FORESTER LEAKS FUEL DIRECTLY ONTO MANIFOLD IN CONDITIONS OF COLD AMBIENT TEMPERATURE. RESEARCH REVEALS THE PROBLEM IS ENDEMIC TO VIRTUALLY ALL SUBARUS MODEL YEARS 2002 - 2004. IN 2009, SUBARU ISSUED A RECALL FOR 2002 IMPREZA WRX MODELS SOLD IN CERTAIN STATES, BUT THE ENGINE IS THE SAME DESIGN FOR THE OTHER MODELS. STRONG ODOR OF FUEL IN PASSENGER COMPARTMENT IS SYMPTOMATIC. STRONG RISK OF FIRE. ODOR ABATES WHEN ENGINE AND/OR AMBIENT TEMPERATURES RISE. *TR

NHTSA ODI #10376582

100,000 miles · Jan 5, 2011
Fuel System, Gasoline

1. NOTICED STRONG GAS ODOR AFTER DRIVING CAR. UPON INSPECTION, NOTICED GAS POOLED ON ENGINE TOP, PASSENGER SIDE, UNDER INTAKE MANIFOLD. 2. APPEARS THAT FUEL LINE IS LEAKING. UNABLE TO ASCERTAIN EXACTLY WHERE, BECAUSE LEAK IS BEHIND INTAKE MANIFOLD. OCCURS DURING VERY COLD WEATHER. 3. REPAIRS FORTHCOMING. *TR

NHTSA ODI #10374866

69,968 miles · Jan 3, 2011
Engine And Engine Cooling

TL* THE CONTACT OWNS 2004 SUBARU FORSTER. THE CONTACT STATED THAT WHILE DRIVING 70 MPH THE TURBO CHARGER FAILED AND THE VEHICLE LOST ALL POWER AND THE CONTACT WAS UNABLE TO DRIVE THE VEHICLE. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY WHERE IT WAS DIAGNOSED THAT DUE TO A LACK OF OIL GOING TO THE TURBO CHARGER. THE VEHICLE…

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TL* THE CONTACT OWNS 2004 SUBARU FORSTER. THE CONTACT STATED THAT WHILE DRIVING 70 MPH THE TURBO CHARGER FAILED AND THE VEHICLE LOST ALL POWER AND THE CONTACT WAS UNABLE TO DRIVE THE VEHICLE. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY WHERE IT WAS DIAGNOSED THAT DUE TO A LACK OF OIL GOING TO THE TURBO CHARGER. THE VEHICLE WAS REPAIRED. IN ADDITION, THE CONTACT STATED THAT THE FAILURE RECURRED AFTER REPAIRS DUE TO A LEAK IN THE OIL INTAKE RESULTING IN THE TURBO CHARGER FAILING. THE FAILURE MILEAGE WAS 69,968 AND THE CURRENT MILEAGE WAS 84,500.

NHTSA ODI #10373993

41,129 miles · Dec 28, 2010
Fuel System, Gasoline

STRONG GAS ODOR WHEN CAR IS STARTED IN COLD TEMPERATURES. *TR

NHTSA ODI #10373197

Official recalls

2

11V464000 · Suspension:front:control Arm:lower Arm

Sep 6, 2011

SUBARU IS RECALLING CERTAIN MODEL YEAR 2002-2007 IMPREZA, MODEL YEAR 2003-2008 FORESTER, AND MODEL YEAR 2005-2006 SAAB 9-2X VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2000 THROUGH NOVEMBER 26, 2007 ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, MASSACHUSETTS, MARYLAND, MICHIGAN, NEW HAMPSHIRE, NEW YORK, PENNSYLVANIA, VERMONT, WISCONSIN, CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MAINE, MINNESOTA, MISSOURI, NEW JERSEY, OHIO, RHODE ISLAND, WEST VIRGINIA AND THE DISTRICT OF COLUMBIA. THE FRONT LOWER CONTROL ARMS MAY BREAK AT THE HANGER BRACKETS DUE TO CORROSION IF THE HANGER BRACKET IS EXPOSED TO SALTY AND HUMID ENVIRONMENTS SUCH AS ROADS CONTAINING SNOW MELTING AGENT.

Consequence & remedy

Consequence: A BROKEN CONTROL ARM CAN RESULT IN THE LOSS OF CONTROL OF THE VEHICLE, INCREASING THE RISK OF A CRASH.

Remedy: SUBARU WILL HANDLE THEIR VEHICLES AND SAAB WILL HANDLE THEIRS. DEALERS WILL INSPECT THE DEGREE OF CORROSION OF THE FRONT LOWER CONTROL ARMS, AND WILL EITHER RUSTPROOF OR REPLACE THEM. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2011. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

04V473000 · Engine And Engine Cooling

Oct 1, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.

Consequence & remedy

Consequence: IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.

Remedy: DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE11011 · Front Suspension Control Arm Failure

Opened Apr 7, 2011 · Closed Sep 23, 2011

Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm

On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.

Additional source detail variants (4)

Suspension:front:control Arm:lower Arm

On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.

Suspension:front:control Arm

On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.

Suspension:front

On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.

Suspension

On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.

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