2004 Subaru Forester

STRONG GAS/FUEL SMELL INSIDE CABIN AND ENGINE COMPARTMENT DURING VEHICLE WARM UP IN DRIVEWAY WHEN TEMP WAS IN LOW 20'S. UNABLE TO LOCATE LEAKING FUEL BUT SMELL IS NOTICEABLY STRONGER ON PASSENGER SIDE OF ENGINE BAY. VEHICLE WILL BE TOWED TO DEALER IN THE MORNING AS VEHICLE IS UNSAFE TO DRIVE. GAS VAPORS ARE EXTREMELY FLAMMABLE/EXPLOSIVE. I HAVE FOUND MANY SIMILAR COMPLAINTS POSTED ON THIS WEBSITE AND OTHERS. THIS SUGGESTS THERE MAY BE AN INHERENT DESIGN FLAW SINCE THESE VEHICLES ARE MARKETED TO OWNERS IN COLD WEATHER LOCALES. I HAVE CONTACTED SUBARU OF AMERICA VIA E-MAIL ABOUT THIS INCIDENT. TODAY IS SUNDAY AND NOTHING IS OPEN. *TR

STRONG RAW FUEL SMELL IN CABIN OF CAR DURING COLD START/COLD WEATHER. IT APPEARS THAT THE FUEL LINES SHRINK IN COLD WEATHER AND PULL AWAY FROM THE METAL FUEL LINES CAUSING VAPOR LEAK AS WELL AS FUEL LEAKS. THE PROBLEM IS THAT THE FUEL LINES ARE LOCATED UNDER THE INTAKE MANIFOLD AND ARE IMPOSSIBLE TO TIGHTEN UNLESS THE MANIFOLD IS REMOVED. THIS IS A HUGE SAFETY HAZARD. *TR

ON THE FIRST GENUINE COLD DAY OF THE YEAR (BELOW 40 DEGREES F) I NOTICED A STRONG FUEL SMELL COMING FROM MY AIR VENTS WHILE DRIVING. AS IT'S NOW MID NOVEMBER AND AVERAGES BELOW 40 DEGREES F I GET A STRONG FUEL SMELL AT EVERY COLD START UNTIL THE CAR WARMS UP TO TOP OPERATING TEMPERATURE. AFTER RESEARCHING THIS SYMPTOM, I DISCOVERED THAT IT'S VERY COMMON FOR THE FUEL CLAMPS UNDERNEATH THE INTAKE MANIFOLD ON THE PASSENGER SIDE TO LEAK WHEN COLD ON 2004 SUBARU FORESTER XTS. UPON FURTHER INVESTIGATION I DISCOVERED THAT THIS IS HAPPENING WITH MY CAR, AND IS POOLING FUEL ON THE ENGINE UNTIL WARM. AVERAGE ESTIMATE FROM DEALER IS $500. *TR

GAS LINES LEAK ON 2004 SUBARU FORESTER XT WHEN AMBIENT TEMPERATURES FALL BELOW 30 DEGREES FAHRENHEIT. SIGNIFICANT AMOUNTS OF FUEL LEAK INTO THE ENGINE AREA, AND STRONG FUMES ENTER THE PASSENGER AREA. NHTSA HAS ALREADY ISSUED A TSB ON THE SUBARU WXT REGARDING THE SAME PROBLEM. CONCERNED ABOUT FIRE HAZARD AND INHALATION OF GASOLINE VAPORS. VERY STRONG ODOR. COULD NOT CONTINUE TO DRIVE. *TT

FUEL ODOR NOTED IN PASSENGER COMPARTMENT STARTING 4/9/11, (137218 MI) 55 DEGREE AMBIENT TEMPERATURE, VEHICLE RUNNING FOR 10+ MINUTES AND UP TO TEMPERATURE. AT STOP LIGHT WHEN ODOR BEGAN. CHILDREN IN THE VEHICLE BECAME NAUSEATED AND BEGAN RETCHING. WINDOWS DOWN TO VENT PASSENGER COMPARTMENT. ODOR IDENTIFIED IN PASSENGER COMPARTMENT AND ENGINE BAY ONLY, NO RAW FUEL ODOR IN EXHAUST OR SURROUNDING THE VEHICLE. 4/11/11, 52 DEGREES, 137463 MI 4/13/11, TIGHTENED ACCESSIBLE FUEL LINE CLAMPS IN ENGINE BAY 4/27/11, 40 DEGREES, 138113 MI 4/28/11, 53 DEGREES, 138215 MI 4/30/11, ISOLATED LEAK TO AREA IMMEDIATELY BELOW MANIFOLD, NEAR AIR FILTER ON LEFT SIDE (PASSENGER SIDE) OF ENGINE; ABLE TO VISUALIZE FUEL LEAKING ONTO ENGINE AT RATE OF 5 DROPS/10 SECONDS. 5/1/11 45 DEGREES, 138511 MI CONCERNS OVER SAFETY OF EXPOSED FUEL IN ENGINE BAY (EXPLOSION HAZARD), AS WELL AS EFFECT OF FUMES ON ADULTS/CHILDREN (TOXICITY), AND NON-COMPLIANCE WITH EPA STANDARDS. TO CONTACT SUBARU OF AMERICA TO DISCUSS OPTIONS FOR REPAIR/REPLACEMENT OF AFFECTED PARTS

IN VERY COLD TEMPERATURES (BELOW FREEZING), THE FUEL LINE UNDER THE INTAKE ON THE PASSENGER SIDE WILL OCCASIONALLY LEAK AT THE CONNECTION BETWEEN THE RUBBER HOSE AND STEEL LINE. IT WILL DRIP FUEL ONTO THE ENGINE BLOCK UNTIL IT WARMS UP. THE SMELL OF GASOLINE CAN BE DETECTED INSIDE THE VEHICLE AND AROUND THE ENGINE AREA. THE FUEL DRIPS AT A RATE OF ABOUT 1 DRIP PER 1-3 SECONDS UNTIL THE HOSE WARMS UP AND SEALS AGAINST THE STEEL LINE. THE DEALER COULD NOT DUPLICATE THE PROBLEM, BUT THEY OFFERED TO TIGHTEN THE FUEL LINE FITTINGS. THE INTAKE MANIFOLD HAD TO BE LIFTED AND THE COST WAS ABOUT $150, BUT THEY COULDN'T GUARANTEE A FIX. IT WILL HAVE TO BE RECHECKED IN COLDER WEATHER. THIS 2004 FORESTER XT HAS 70,000 MILES ON IT. *TR

GAS LINES LEAK ON 2004 SUBARU FORESTER XT WHEN AMBIENT TEMPERATURES FALL BELOW 20 DEGREES FAHRENHEIT. SIGNIFICANT AMOUNTS OF FUEL LEAK INTO THE ENGINE AREA, AND STRONG FUMES ENTER THE PASSENGER AREA. NHTSA HAS ALREADY ISSUED A TSB ON THE SUBARU WXT REGARDING THE SAME PROBLEM. CONCERNED ABOUT FIRE HAZARD AND INHALATION OF GASOLINE VAPORS. *TR

1ST ISSUE WITH 2004 FXT 4AT . COLD START EMITTING RAW FUEL SMELL BOTH IN AND OUTSIDE OF CAR. LOCAL SHOP DIAGNOSED AS WEAK CONNECTIONS ON FUEL FILTER. FILTER NEEDED REPLACEMENT IN 5,000 MILES, SO OPTED TO SWAP OUT TO A NEW OEM FILTER. NEXT DAY SMELL STILL PRESENT. TEMPS BELOW FREEZING FOR PAST 6 WEEKS (MICHIGAN), BUT PROBLEM ONLY STARTED 1 WEEK AGO. SINCE PROBLEM PERSISTS, DOING MORE RESEARCH, AND WILL CONTACT SOA AND LOCAL SUB DEALER FOR ASSISTANCE AND PLAN. NO OTHER FUEL COMPLAINTS (KNOCK, STALL, ROUGH IDLE, ECONOMY ISSUES). CURRENT MILEAGE 109,000. *TR

WE OWNED A 2004 SUBARU FORESTER FOR 6 YEARS. 2 YEARS AGO I EXPERIENCED AN INCIDENT WHERE STARTING OUT THE ACCELERATOR STUCK AT AN ADVANCED RATE OF SPEED. I WAS ABLE TO QUICKLY GAIN CONTROL AND BRAKE THE VEHICLE AND THOUGHT IT WAS AN ABERRATION. RECENTLY ON STARTING OUT FROM A FERRY BOAT THE ACCELERATOR AGAIN STUCK AT AN ADVANCED RATE OF SPEED. I AVOIDED PEOPLE AND MANY CARS BUT DID COLLIDE WITH A WALL AND 1 CAR, FINALLY STOPPING THE SUBARU BY DRIVING UP A HILL, OVER A CURB AND INTO A FENCE. I HAD MECHANICS CHECK THE ACCELERATOR SYSTEM. THEY SAID THEY COULD FIND NO DEFECT IN THE SYSTEM BUT THAT OTHER FACTORS COULD CONTRIBUTE TO "STICKING" SUCH AS FAULTY FLOOR MATS OR PLACEMENT OD BRAKE AND/OR ACCELERATOR PEDALS. I AM NOT AN EXPERT BUT MY EXAMINATION INDICATES (1) THERE IS APPROXIMATELY 2 INCH GAP BETWEEN THE FRONT OF THE ACCELERATOR PEDAL AND THE FLOOR (2)THAT T HE BRAKE AND ACCELERATOR PEDALS ARE QUITE CLOSE TOGETHER; AND THAT A FOOT COULD BECOME "HUNG UP" OR LODGED BECAUSE OF EITHER OR BOTH OF THESE THINGS. THIS POSSIBILITY COULD BE INCREASED BY LARGER FEET, ALTHOUGH I DO NOT CONSIDER MY SIZE 11 WIDTH EE SHOE SIZE TO BE OVERLY LARGE. MY NON-EXPERT OPINION IS THAT THESE PEDALS SHOULD BE RE-ENGINEERED SO THAT (1) THERE IS NO GAP OF THE ACCELERATOR TO THE FLOOR (2)THERE IS A CLEAR SEPARATION OF THE BRAKE AND ACCELERATOR PEDALS. *TR