2004 Subaru Forester

FUEL LEAK IN 2004 SUBARU FORESTER XT SIMILAR TO OTHER SAFETY COMPLAINTS ENTERED, NHTSA CAMPAIGN 09V468000 AND SUBARU RECALL WVK-21 FOR 2003 WRX. EVENING OF 7JAN2014 DRIVING HOME (IN UNCOMMONLY COOL WEATHER) THE VEHICLE BEGAN TO SMELL STRONGLY OF GASOLINE IN THE PASSENGER COMPARTMENT. UPON ARRIVING HOME, INSPECTED UNDER THE HOOD TO OBSERVE DRIPPING FUEL (APPROXIMATELY 1 DRIP PER SECOND) ABOVE THE ENGINE AT A METAL TO RUBBER FUEL LINE CONNECTION. LEAKED FUEL WAS POOLED ON THE TOP OF THE ENGINE. A PUDDLE OF WARM FUEL VAPORIZING NEAR ELECTRICAL EQUIPMENT (BATTERY, ALTERNATOR, RADIATOR FANS) IS A SERIOUS FIRE HAZARD. THE CAR HAS BEEN PARKED SINCE THE EVENT. I INVESTIGATED ON THE INTERNET AND HAVE FOUND NUMEROUS OTHER ACCOUNTS OF COLD WEATHER FUEL LEAKS IN MANY SUBARU MODELS NEARLY IDENTICAL TO MINE. MY LOCAL SUBARU DEALER APPEARED TO BE AWARE OF THE ISSUE WHEN I CALLED, BUT STATED THERE IS NO ACTIVE RECALL ON MY MODEL. THEY OFFERED THAT THEIR FIX IS TO TIGHTEN THE HOSE CLAMPS BUT I WOULD NEED TO COVER THE COST OF THE WORK. IF SUBARU HAS ACCEPTED RESPONSIBILITY FOR THIS ISSUE IN THE 2002-2003 IMPREZA AND WRX, WHY WOULD THEY NOT ADDRESS THE PROBLEM IN OTHER MODELS THAT SHOW THE SAME SYMPTOMS? *TR

DURING THE RECENT COLD SNAP HERE IN TENNESSEE I GOT A REPORT FROM A FRIEND THAT HIS 2004 FORESTER XT WAS LEAKING FUEL INTO HIS ENGINE BAY. I WENT OUT TO START MY CAR THE NEXT DAY AND MINE IS DOING THE SAME THING. THE FUEL IS SLOWLY LEAKING ONTO THE ENGINE BLOCK. THIS IS AN EXTREMELY DANGEROUS SITUATION. I DID SOME RESEARCHING AND IT SEEMS THAT ALMOST ALL FORESTER MODELS FROM 2002-2006 HAVE THIS EXACT SAME ISSUE! SOME HAVE BEEN RECALLED, BUT THE FORESTER XT HASN'T. THE ENGINES ARE THE SAME...I DON'T UNDERSTAND WHY THIS DANGEROUS PROBLEM HASN'T BEEN RESOLVED BY SUBARU. *TR

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

I FIRST NOTICED A STRONG GAS SMELL IN THE VEHICLE ON THE COLDEST DAY OF THE YEAR, WHEN THE TEMPERATURE WAS BELOW 20 DEGREES. THE GAS SMELL ENTERS THE VEHICLE THROUGH THE VENTS WHEN THE HEATER IS TURNED ON AND THE CAR IS IDLING. WHILE THE VEHICLE IS TRAVELING AT A SPEED OF 10+ MPH, THE GAS SMELL IS NOT NOTICEABLE. WHEN THE HEATER IS TURNED OFF, THE GAS SMELL DOES NOT ENTER THE VEHICLE. WHEN I EXIT THE VEHICLE, I CAN SMELL GAS OUTSIDE OF THE VEHICLE ALSO. THE SMELL IS SO OVERWHELMING THAT I CANNOT RUN THE HEATER IN THE EXTREME COLD TEMPERATURES WHILE THE VEHICLE IS IDLING. I RAN THE VEHICLE THROUGHOUT THE SUMMER MONTHS AND THERE IS NO PROBLEM WITH THE GAS SMELL WHATSOEVER. I DO NOT TAKE MY CHILD IN THE VEHICLE WITH ME DURING THE WINTER MONTHS DUE TO THE STRONG GAS FUMES. I FEAR THAT I MAY BECOME STRANDED IN MY VEHICLE AND I WILL NOT BE ABLE TO IDLE MY CAR FOR HEAT. *TR

AFTER COMING HOME AND PARKING MY CAR IN THE GARAGE MY WIFE CAME IN FROM THE GARAGE AND SAID IT SMELLED LIKE GAS. I FOUND THE SOURCE TO BE MY 2004 SUBARU. I DROVE IT THE DEALER THE NEXT MORNING AND THEY SAID THAT THE FUEL LINES DUE TO THE COLD, AS IT WAS BELOW 20 DEGREE'S, PULLED AWAY FROM THE FUEL RAIL SO RAW GAS WAS POOLING ON THE MANIFOLD. THEY KEPT IT FOR A WEEK SAYING IT WAS NOT SAFE TO DRIVE, AND REPLACED ALL THE FUEL LINES AND CLAMPS FOR $850. THEY SAID IT WAS ONE OF THE WORST LEAKS THEY HAVE SEEN. I HAVE NOW READ NUMEROUS COMPLAINTS ON THIS ISSUE AND NOTICED THE 2003 WRX, SAME ENGINE, WAS RECALLED FOR THIS SAFETY ISSUE. I GUESS I AM LUCKY AS IT COULD HAVE CAUGHT ME, MY HOUSE OR WHO KNOWS WHAT ON FIRE IF IT HAS SPARKED.

MY 2004 FORESTER XT (TURBO) DEVELOPED A SLOW GASOLINE LEAK, WITH GAS SEEPING FROM HOSES/CLAMPS LOCATED UNDERNEATH MANIFOLD. GAS FUMES WERE ENTERING THE CAB OF VEHICLE, ESPECAILLY WHEN OUT-SIDE TEMPERATURES BELOW 40 DEGREES F. THIS IS A SAFETY AND HEALTH HAZARD FOR DRIVERS AND PASSENGERS. THIS APPEARS TO BE THE SAME PROBLEM AS OUTLINED IN RECALL OF SUBARU IMPREZA WRX TURBO (RECALL #WVK-21), BUT TO DATE THERE ARE NO RECALL FOR THIS ISSUE FOR FORESTERS. I REENTLY HAD THIS FIXED AT A COST > $500, COST WAS PRIMARILY TO TAKE MANIFOLD OFF IN ORDER TO GET TO HOSES & CLAMPS WHICH HAD TO BE REPLACED. *TR