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2002 Saturn Vue

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Saturn Vue do not stand out strongly from the model-year median of 276.

About this comparison →

When problems were reported

Mileage at the reported incident

132 reports with mileage · 35 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports5 fire reports6 injury reports

What owners actually said

167 reports
106,000 miles · Aug 14, 2008
Vehicle Speed Control

I HAVE A SATURN VUE 2002. I TOOK INTO A SATURN DEALERSHIP FOR REPAIRS IN JULY 17, 08. SATURN REPEATEDLY TOLD ME THE PART WAS COMING. ON AUG 3, 2008, THEY ASKED ME TO PICK UP MY VEHICLE, I WAS INFORMED THAT THE PART WAS NOT AVAILABLE AND WOULD NOT BE IN UNTIL THE 18TH OF AUGUST. NOW SATURN IS STATING THE PART MAY NOT COME I…

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I HAVE A SATURN VUE 2002. I TOOK INTO A SATURN DEALERSHIP FOR REPAIRS IN JULY 17, 08. SATURN REPEATEDLY TOLD ME THE PART WAS COMING. ON AUG 3, 2008, THEY ASKED ME TO PICK UP MY VEHICLE, I WAS INFORMED THAT THE PART WAS NOT AVAILABLE AND WOULD NOT BE IN UNTIL THE 18TH OF AUGUST. NOW SATURN IS STATING THE PART MAY NOT COME IN UNTIL THE END OF SEPTEMBER. MY THROTTLE BODY SYSTEM NEEDS TO BE REPLACED. MY CAR WILL SIMPLE SHUT OFF WHILE I TRAVELING, I MAY BE GOING 65 MILES PER HOUR AND THE VEHICLE WILL COMPLETELY SHUT OFF WITH NO WARNING. AT TIMES THE VEHICLE WILL SIMPLY NOT START. *TR

NHTSA ODI #10238150

59,323 miles · Aug 9, 2008
Engine And Engine Cooling

2002 SATURN VUE; L61 2.2 LITER 4 CYL ENGINE; MILEAGE 59,323. AUGUST 3, 2008. PREPARING TO ENTER INTERSTATE VEHICLE STOPPED RUNNING. HAD IT TOWED TO OMAHA SATURN FOR REPAIR. SERVICE DEPARTMENT STATED THAT TIMING CHAIN HAD BROKEN, AND FALLEN DOWN INTO OIL PAN. ALONG WITH THIS VALVES WERE DAMAGED (BENT) DUE TO MINIMUM C…

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2002 SATURN VUE; L61 2.2 LITER 4 CYL ENGINE; MILEAGE 59,323. AUGUST 3, 2008. PREPARING TO ENTER INTERSTATE VEHICLE STOPPED RUNNING. HAD IT TOWED TO OMAHA SATURN FOR REPAIR. SERVICE DEPARTMENT STATED THAT TIMING CHAIN HAD BROKEN, AND FALLEN DOWN INTO OIL PAN. ALONG WITH THIS VALVES WERE DAMAGED (BENT) DUE TO MINIMUM CLEARANCES IN CYLINDER HEAD DESIGN. REPAIR INVOLVED NEW CYLINDER HEAD AND TIMING CHAIN ($2650.94) PLUS THE $100.00 TOWING CHARGE. CAR HAS BEEN WELL MAINTAINED AND HAS NOT BEEN DRIVEN HARD. *TR

NHTSA ODI #10237554

101,414 miles · Aug 3, 2008
Engine And Engine Cooling

RE: TO WHOM IT MAY CONCERN; I AM WRITING THIS LETTER TO STATE HOW BAD A 2002 SATURN VUE IS ON SAFETY. I JUST CAME IN FROM TRYING TO TOW MY SCOOTER MOBILITY TRAILER UP THE HILL IN FRONT OF MY HOUSE. THE 'SERVICE ENGINE SOON' LIGHT IS ON LIKE IT ALWAYS IS. I HAVE TRIED TO GET SOMETHING DONE ABOUT IT ON SEVERAL OCCASIONS TO N…

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RE: TO WHOM IT MAY CONCERN; I AM WRITING THIS LETTER TO STATE HOW BAD A 2002 SATURN VUE IS ON SAFETY. I JUST CAME IN FROM TRYING TO TOW MY SCOOTER MOBILITY TRAILER UP THE HILL IN FRONT OF MY HOUSE. THE 'SERVICE ENGINE SOON' LIGHT IS ON LIKE IT ALWAYS IS. I HAVE TRIED TO GET SOMETHING DONE ABOUT IT ON SEVERAL OCCASIONS TO NO AVAIL. ONE THING IT SAYS IS THAT THE ENGINE TEMPERATURE THERMOSTAT IS STICKING. I WAS TOLD THAT IT WOULD COST ME $400 TO REPLACE THE THERMOSTAT. THE VEHICLE DOES NOT HAVE A THERMOSTAT PROBLEM. THE TEMPERATURE GAUGE ALWAYS STAYS ABOUT 1/3 OF THE WAY BETWEEN THE SECOND AND THIRD MARKS, WINTER OR SUMMER. THE ONLY DIFFERENCE BETWEEN WINTER AND SUMMER IS THE LENGTH OF TIME IT TAKES TO GET FULLY WARMED UP. THERE IS A HILL BETWEEN MY COMMUNITY AND THE HIGHWAY. IT IS ABOUT MILE LONG. IN THE SUMMER, THE VEHICLE IS FULLY WARMED UP BY THE BOTTOM OF THAT HILL. IN THE WINTER, IT TAKES TO THE TOP OF THAT HILL BEFORE IT IS FULLY WARMED UP. I SPENT ABOUT #100 FOR A NEW THERMOSTAT AND ALL THE NECESSARY GASKETS TO REPLACE THAT THERMOSTAT AND I STILL HAVE THE LIGHT AND THE TEMPERATURE IS STILL 1.3 THE WAY BETWEEN THE SECOND AND THIRD MARKS. THE MAIN REASON FOR MY COMPLAINT OF SAFETY IS THAT THE VEHICLE WILL GO INTO 'LIMP MODE' AT ANY TIME, EVEN WHILE DRIVING DOWN THE FREEWAY, AT FREEWAY SPEEDS, AND SUDDENLY I HAVE NO POWER TO AVOID AN ACCIDENT. ANY VEHICLE WITH A 'CHECK ENGINE SOON' LIGHT SHOULD GO INTO LIMP MODE ON STARTUP, NOT RANDOMLY WHILE DRIVING. *TR

NHTSA ODI #10236801

96,280 miles · Jul 19, 2008
Air BagsElectrical System

NO KNOWN CRASHES OR INJURIES. HORN ON VEHICLE STUCK IN ON POSITION AND CAN ONLY BE SILENCED BY REMOVING FUSE. DEFECT IS A POORLY DESIGNED CONTACT STRIP THAT IS PART OF AIR BAG ASSEMBLY. COST OF REPAIRS BY SATURN IS BETWEEN $800 AND $1,200 THUS CAUSING MANY OWNERS TO DRIVE WITHOUT A HORN OR PROPERLY FUNCTIONING AIR BAG. *TR

NHTSA ODI #10234934

117,901 miles · Jul 11, 2008
Fuel System, GasolineVehicle Speed Control

TL*THE CONTACT OWNS A 2002 SATURN VUE. WHILE DRIVING 25-30 MPH, THE SERVICE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO SEVERAL DIFFERENT INDEPENDENT MECHANICS AND EACH OF THEM STATED THAT A THROTTLE BODY CONNECTOR WAS NEEDED; HOWEVER, THE DEALER STATED THAT A DIAGNOSTIC COULD BE PERFORMED FOR …

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TL*THE CONTACT OWNS A 2002 SATURN VUE. WHILE DRIVING 25-30 MPH, THE SERVICE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO SEVERAL DIFFERENT INDEPENDENT MECHANICS AND EACH OF THEM STATED THAT A THROTTLE BODY CONNECTOR WAS NEEDED; HOWEVER, THE DEALER STATED THAT A DIAGNOSTIC COULD BE PERFORMED FOR THE THIRD TIME AT THEIR FACILITY IN ORDER TO ASSIST WITH THE REPAIRS. THE FAILURE MILEAGE WAS 123,000 AND CURRENT MILEAGE WAS 125,000. UPDATED 07/29/08 *BF UPDATED 08/07/08

NHTSA ODI #10234022

92,000 miles · Jun 16, 2008
Engine And Engine CoolingStructureWheels

OVER THE PAST YEAR, I HAVE HAD SEVERAL INSTANCES WHERE THE "CHECK ENGINE" LIGHT COMES ON AND THE CAR JUST SHUTS DOWN AND WON'T START UP. I HAVE ALSO HAD THE LOW COOLANT LIGHT COME ON AND WAS LEAKING ANTI-FREEZE, WHICH I KEPT ON FILLING UP. ONCE IT WAS TOWED TO THE DEALER AND WHEN THEY WENT TO LOOK AT IT THE NEXT MORNING, IT STA…

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OVER THE PAST YEAR, I HAVE HAD SEVERAL INSTANCES WHERE THE "CHECK ENGINE" LIGHT COMES ON AND THE CAR JUST SHUTS DOWN AND WON'T START UP. I HAVE ALSO HAD THE LOW COOLANT LIGHT COME ON AND WAS LEAKING ANTI-FREEZE, WHICH I KEPT ON FILLING UP. ONCE IT WAS TOWED TO THE DEALER AND WHEN THEY WENT TO LOOK AT IT THE NEXT MORNING, IT STARTED RIGHT UP AND THEY COULD NOT FIGURE OUT WHAT WAS WRONG. ANOTHER TIME I LEFT IT AND WHEN I CAME BACK, IT STARTED RIGHT UP. IN BOTH OF THOSE INSTANCES, I WAS DRIVING LESS THAN 40 MPH AND WAS ABLE TO GET TO THE SIDE OF THE ROAD SAFELY. THE 3RD TIME THAT THE CAR DIED, I WAS TRAVELING 65 MPH ON AN INTERSTATE WHEN THE CAR SUDDENLY DIED, WITHOUT ANY WARNING. I HAD JUST ENOUGH TIME TO PULL OVER TO THE SIDE OF THE ROAD AND AVERT AN ACCIDENT. I BOUGHT A NEW CAR, BECAUSE I WAS AFRAID TO DRIVE THIS ONE AND IT HAS BEEN SITTING IN MY DRIVEWAY FOR 8 WEEKS. I RECENTLY HAD THE VUE TOWED TO A DIFFERENT DEALERSHIP. THEY SAID THAT I NEED A NEW TIMING BELT AND WATER PUMP. THEY ALSO SAY THAT I NEED TO HAVE AN I-BOLT PULLEY, BELT TENSIONER, ALTERNATOR, AND SERPENTINE BELT REPLACED. OTHER REPAIRS THAT ARE NEEDED ARE A FRONT SWAY BAR LINKS AND THE BEARING ON THE DRIVE SHAFT. THIS CAR HAS ONLY 92,000 MILES. *TR

NHTSA ODI #10231210

86,500 miles · Jun 13, 2008
Electrical System

I OWN A 2002 SATURN VUE, 4CYLINDER, FWD WITH APPROXIMATELY 86,000 MILES. EARLY THIS YEAR THE BODY CONTROL MODULE (BCM) ON THIS VEHICLE BEGAN PREVENTING THE DOORS FROM UNLOCKING PROPERLY. I FIRST NOTICED THE ISSUE WHEN MY KEY FOB FOR MY SECURITY SYSTEM BEGAN TO FAIL TO UNLOCK DOORS, CAUSING THE HORN TO CHIRP IRREGULARLY. I LAT…

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I OWN A 2002 SATURN VUE, 4CYLINDER, FWD WITH APPROXIMATELY 86,000 MILES. EARLY THIS YEAR THE BODY CONTROL MODULE (BCM) ON THIS VEHICLE BEGAN PREVENTING THE DOORS FROM UNLOCKING PROPERLY. I FIRST NOTICED THE ISSUE WHEN MY KEY FOB FOR MY SECURITY SYSTEM BEGAN TO FAIL TO UNLOCK DOORS, CAUSING THE HORN TO CHIRP IRREGULARLY. I LATER NOTICED THAT IN CERTAIN SITUATIONS, UNLOCKING THE DOORS USING THE POWER LOCK BUTTON ON EACH OF THE FRONT DOORS WOULD NOT UNLOCK THE DOORS. WHEN I WENT TO MANUALLY PUSH THE LOCK, IT STICKS OR DOES NOT DISENGAGE THE LOCK, ESSENTIALLY LOCKING ALL PASSENGERS IN. AFTER CRAWLING TO THE BACK SEAT I AM ABLE TO PUSH THE LOCK BUTTON MANUALLY AND ESCAPE. MY FEAR IS THAT IN AN EMERGENCY, THE BODY CONTROL MODULE WILL SOMEHOW PREVENT ME FROM GETTING OUT OF MY CAR. *TR

NHTSA ODI #10230992

136,942 miles · Apr 20, 2008
Suspension

I HAVE A 2002 SATURN VUE AWD. AT A LITTLE OVER 100,000 MILES, NOISE STARTED FROM THE FRONT DRIVE TRAIN. THE NOISE WAS LIKE CONSTANT HOWL. THE NOISE WOULD START AT ABOUT 30 MPH AND INCREASE AT HIGHER SPEEDS. IT TOOK A LONG TIME TO NOTICE THAT THE NOISE WOULD DISAPPEAR WHEN TAKING A FREEWAY RAMP TO THE LEFT. THE NOISE SLOWLY G…

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I HAVE A 2002 SATURN VUE AWD. AT A LITTLE OVER 100,000 MILES, NOISE STARTED FROM THE FRONT DRIVE TRAIN. THE NOISE WAS LIKE CONSTANT HOWL. THE NOISE WOULD START AT ABOUT 30 MPH AND INCREASE AT HIGHER SPEEDS. IT TOOK A LONG TIME TO NOTICE THAT THE NOISE WOULD DISAPPEAR WHEN TAKING A FREEWAY RAMP TO THE LEFT. THE NOISE SLOWLY GREW LOUDER UNTIL AT 136,000 MILES THE NOISE HAD BECOME VERY LOUD. AFTER SOME INTERNET SEARCHING, THE NOISE WAS BELIEVED TO BE THE FRONT WHEEL BEARING. NORMALLY, FRONT WHEEL DRIVE WHEEL BEARINGS LAST LONGER SO IT WAS HARD TO BELIEVE IT HAD GONE OUT. THERE WAS NO NOTICEABLE PLAY IN THE BEARING EITHER ON OR OFF THE VEHICLE. REPLACING THE BEARINGS ELIMINATED THE NOISE. I HAVE THE FULL SET OF SATURN SHOP MANUALS AND THE DIAGNOSTICS DID NOT INDICATE THAT THE BEARINGS NEEDED REPLACEMENT. AT LEAST ON INTERNET POSTING SAID AFTER TAKING APART AN OLD BEARING THAT SATURN HAD ELIMINATED A BEARING RACE. IF THIS IS TRUE, IT PROBABLY SAVED A FEW CENTS FOR SATURN BUT COST ME HUNDREDS. AFTER REMOVAL, THE LEFT FRONT WHEEL BEARING HAD NOTICEABLE NOISE JUST TURNING IT BY HAND. THE RIGHT BEARING WAS IN BETTER CONDITION BUT STILL PRODUCED NOISE ON THE VEHICLE. THE REAR WHEEL BEARINGS WILL PROBABLY NEED REPLACEMENT ALSO, SINCE NOW IT APPEARS THAT NOISE IS COMING FROM THE RIGHT REAR. *TR

NHTSA ODI #10225152

20,000 miles · Apr 16, 2008
Electrical System

UPON FILLING MY GAS TANK THE CHECK ENGINE LIGHTS COME ON AND STAYS ON--SOMETIMES TILL THE TANK IS HALF EMPTY--SOMETIMES COMING ON WHEN THE TANK REACHES HALF. *TR

NHTSA ODI #10224764

125,000 miles · Apr 7, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2002 SATURN VUE. WHILE DRIVING APPROXIMATELY 40 MPH, THE CHECK ENGINE LIGHT AND THE LOW POWER LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE SHUT OFF COMPLETELY AND WOULD NOT RESTART AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS DIAGNOSED AS HAVING TIMING CHAIN FAILURE. THE VIN WAS NOT INCLUDED IN NHT…

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TL*THE CONTACT OWNS A 2002 SATURN VUE. WHILE DRIVING APPROXIMATELY 40 MPH, THE CHECK ENGINE LIGHT AND THE LOW POWER LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE SHUT OFF COMPLETELY AND WOULD NOT RESTART AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS DIAGNOSED AS HAVING TIMING CHAIN FAILURE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V519000 (ENGINE AND ENGINE COOLING). THE CURRENT AND FAILURE MILEAGES WERE 125,000. UPDATED 6/9/08 *CN UPDATED 06/09/08

NHTSA ODI #10223559

Official recalls

2

14V490000 · Electrical System:ignition

Aug 8, 2014

General Motors LLC (GM) is recalling certain model year 2002-2004 Saturn Vue vehicles manufactured September 11, 2001, to April 6, 2004. In the affected vehicles, it may be possible for the key to be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: GM will notify owners, and dealers will inspect the vehicle to see if the key can be pulled out when the ignition is off. If it can, dealers will replace the ignition cylinder and keys, free of charge. The recall began in October 2014. Owners may contact Saturn customer service at 1-800-553-6000. GM's number for this recall is 14506. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

01V386000 · Seat Belts:front:anchorage

Dec 18, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES." SOME VEHICLES WERE PRODUCED WITH REAR OUTER SEAT BELT SHOULDER GUIDE ANCHOR BOLTS THAT WERE INCORRECTLY INSTALLED.

Consequence & remedy

Consequence: IF THESE BOLTS WERE INCORRECTLY INSTALLED, THEY WOULD NOT WITHSTAND THE LOAD REQUIREMENTS OF THE STANDARD. IF AN ANCHORAGE FAILED IN A CRASH, THE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND COULD HAVE AN INCREASED RISK OF INJURY.

Remedy: DEALERS WILL REPLACE THE REAR SHOULDER GUIDE ANCHOR BOLTS. OWNER NOTIFICATION BEGAN DECEMBER 19, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SATURN AT 1-800-553-6000.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE06006 · Timing Chain Failure

Opened Jan 24, 2006 · Closed Jun 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).

PE04052 · Rear Suspension Toe Control Link

Opened Jul 22, 2004 · Closed Nov 1, 2004

Status: closed (inferred from source dates) · Suspension; Suspension:rear

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF REAR SUSPENSION FAILURE IN THE SUBJECT VEHICLES DURING CERTAIN SEVERE DRIVING MANEUVERS.THE INVESTIGATION WAS PROMPTED BY NHTSA-CONDUCTED NCAP DYNAMIC ROLLOVER TEST INCIDENTS INVOLVING MY 2004 SATURN VUE VEHICLES AND ONE CONSUMER COMPLAINT THAT ALLEGED WHEN RECOVERING FROM A ROAD EDGE DEPARTURE, THE LEFT-REAR WHEEL OF A MY 2003 SATURN VUE ?BENT UNDERNEATH THE VEHICLE,? RESULTING IN A ROLLOVER CRASH.ODI ANALYSIS INDICATES THAT REAR SUSPENSION FAILURE DURING THE NCAP TESTS WAS THE RESULT OF WHEEL RIM-PAVEMENT CONTACT TRANSMITTING SIGNIFICANT COMPRESSIVE FORCES TO THE TOE CONTROL LINK, THUS CAUSING IT TO BUCKLE.THIS FAILURE OCCURRED AT LOW SPEED DURING A SEVERE TEST USED TO ASSESS ROLL STABILITY.THE FORCES GENERATED DURING THIS TYPE OF WHEEL-RIM PAVEMENT CONTACT ARE MORE THAN SIX TIMES THE GREATEST FORCES MEASURED DURING GM?S MOST SEVERE VEHICLE DEVELOPMENT AND VALIDATION TESTING.ODI INSPECTION AND ANALYSIS OF CONSUMER COMPLAINT VEHICLES SHOWED THAT DAMAGE TO THE TOE CONTROL LINK APPEARED TO BE THE RESULT OF VEHICLE CRASHES AND DID NOT PRECIPITATE THE CRASHES.TO DATE, ODI IS AWARE OF NO VEHICLE CRASHES OR ROLLOVER INCIDENTS RELATED TO THE ALLEGED DEFECT.ADDITIONALLY, THE MANUFACTURER HAS NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY CUSTOMER SATISFACTION SERVICE CAMPAIGN TO STRENGTHEN THE REAR SUSPENSION OF THE SUBJECT VEHICLES.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED. ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT ATTACHED FOR FURTHER DETAIL.

Additional source detail variants (2)

Suspension

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF REAR SUSPENSION FAILURE IN THE SUBJECT VEHICLES DURING CERTAIN SEVERE DRIVING MANEUVERS.THE INVESTIGATION WAS PROMPTED BY NHTSA-CONDUCTED NCAP DYNAMIC ROLLOVER TEST INCIDENTS INVOLVING MY 2004 SATURN VUE VEHICLES AND ONE CONSUMER COMPLAINT THAT ALLEGED WHEN RECOVERING FROM A ROAD EDGE DEPARTURE, THE LEFT-REAR WHEEL OF A MY 2003 SATURN VUE ?BENT UNDERNEATH THE VEHICLE,? RESULTING IN A ROLLOVER CRASH.ODI ANALYSIS INDICATES THAT REAR SUSPENSION FAILURE DURING THE NCAP TESTS WAS THE RESULT OF WHEEL RIM-PAVEMENT CONTACT TRANSMITTING SIGNIFICANT COMPRESSIVE FORCES TO THE TOE CONTROL LINK, THUS CAUSING IT TO BUCKLE.THIS FAILURE OCCURRED AT LOW SPEED DURING A SEVERE TEST USED TO ASSESS ROLL STABILITY.THE FORCES GENERATED DURING THIS TYPE OF WHEEL-RIM PAVEMENT CONTACT ARE MORE THAN SIX TIMES THE GREATEST FORCES MEASURED DURING GM?S MOST SEVERE VEHICLE DEVELOPMENT AND VALIDATION TESTING.ODI INSPECTION AND ANALYSIS OF CONSUMER COMPLAINT VEHICLES SHOWED THAT DAMAGE TO THE TOE CONTROL LINK APPEARED TO BE THE RESULT OF VEHICLE CRASHES AND DID NOT PRECIPITATE THE CRASHES.TO DATE, ODI IS AWARE OF NO VEHICLE CRASHES OR ROLLOVER INCIDENTS RELATED TO THE ALLEGED DEFECT.ADDITIONALLY, THE MANUFACTURER HAS NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY CUSTOMER SATISFACTION SERVICE CAMPAIGN TO STRENGTHEN THE REAR SUSPENSION OF THE SUBJECT VEHICLES.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED. ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT ATTACHED FOR FURTHER DETAIL.

Suspension:rear

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF REAR SUSPENSION FAILURE IN THE SUBJECT VEHICLES DURING CERTAIN SEVERE DRIVING MANEUVERS.THE INVESTIGATION WAS PROMPTED BY NHTSA-CONDUCTED NCAP DYNAMIC ROLLOVER TEST INCIDENTS INVOLVING MY 2004 SATURN VUE VEHICLES AND ONE CONSUMER COMPLAINT THAT ALLEGED WHEN RECOVERING FROM A ROAD EDGE DEPARTURE, THE LEFT-REAR WHEEL OF A MY 2003 SATURN VUE ?BENT UNDERNEATH THE VEHICLE,? RESULTING IN A ROLLOVER CRASH.ODI ANALYSIS INDICATES THAT REAR SUSPENSION FAILURE DURING THE NCAP TESTS WAS THE RESULT OF WHEEL RIM-PAVEMENT CONTACT TRANSMITTING SIGNIFICANT COMPRESSIVE FORCES TO THE TOE CONTROL LINK, THUS CAUSING IT TO BUCKLE.THIS FAILURE OCCURRED AT LOW SPEED DURING A SEVERE TEST USED TO ASSESS ROLL STABILITY.THE FORCES GENERATED DURING THIS TYPE OF WHEEL-RIM PAVEMENT CONTACT ARE MORE THAN SIX TIMES THE GREATEST FORCES MEASURED DURING GM?S MOST SEVERE VEHICLE DEVELOPMENT AND VALIDATION TESTING.ODI INSPECTION AND ANALYSIS OF CONSUMER COMPLAINT VEHICLES SHOWED THAT DAMAGE TO THE TOE CONTROL LINK APPEARED TO BE THE RESULT OF VEHICLE CRASHES AND DID NOT PRECIPITATE THE CRASHES.TO DATE, ODI IS AWARE OF NO VEHICLE CRASHES OR ROLLOVER INCIDENTS RELATED TO THE ALLEGED DEFECT.ADDITIONALLY, THE MANUFACTURER HAS NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY CUSTOMER SATISFACTION SERVICE CAMPAIGN TO STRENGTHEN THE REAR SUSPENSION OF THE SUBJECT VEHICLES.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED. ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT ATTACHED FOR FURTHER DETAIL.