NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
382 reports46,412 miles · Jul 14, 2005
Service Brakes, Hydraulic
DT: CONSUMER TOOK VEHICLE TO DEALER FOR SERVICE. DEALER DONE A SAFETY CHECK ON VEHICLE AND TOLD CONSUMER THAT FRONT BRAKE PADS WERE 30 PERCENT LEFT, AND FRONT ROTORS BELOW SPECS. CONSUMER DECLINED TO HAVE FRONT BRAKE JOB DONE BECAUSE DEALER WANTED ABOUT $300 TO DO WORK. HE COULD DO IT FOR MUCH LESS. CONSUMER'S CONCERN WAS THA…
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DT: CONSUMER TOOK VEHICLE TO DEALER FOR SERVICE. DEALER DONE A SAFETY CHECK ON VEHICLE AND TOLD CONSUMER THAT FRONT BRAKE PADS WERE 30 PERCENT LEFT, AND FRONT ROTORS BELOW SPECS. CONSUMER DECLINED TO HAVE FRONT BRAKE JOB DONE BECAUSE DEALER WANTED ABOUT $300 TO DO WORK. HE COULD DO IT FOR MUCH LESS. CONSUMER'S CONCERN WAS THAT THE ROTORS SHOULD NOT BE WORN OUT AND NEEDED TO BE REPLACED WITH 30 PERCENT PADS LEFT AND ONLY 46412 MILES ON VEHICLE. CONSUMER ALWAYS TOOK VEHICLE TO DEALER FOR SERVICE, AND THIS IS WAS DONE REGULARLY. BRAKES WERE NOTICED BY DEALER ON JULY 14, 2005. DEALER WAS SATURN OF HOUSTON NORTH WEST 290, IN HOUSTON, TEXAS. *AK
NHTSA ODI #10128781
Mileage unknown · Jul 7, 2005
Engine And Engine Cooling
I OWN A 2000SATURN LS1 WHILE DRIVING ON THE HIGHWAY MY CAR JUST DIED. AFTER MY MECHANIC LOOKED AT IT I WAS TOLD ONE OF THE LINKS IN THE TIMING CHAIN CRACKED AND BROKE THE TIMING CHAIN ,WHICH WRAPPED AROUND THE VALVES AND DESTROYED THE ENGINE. AFTER LOOKING ON DIFFERENT WEB SITES IT SEEMS TO HAVE HAPPENED TO QUITE A FEW PEOPLE …
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I OWN A 2000SATURN LS1 WHILE DRIVING ON THE HIGHWAY MY CAR JUST DIED. AFTER MY MECHANIC LOOKED AT IT I WAS TOLD ONE OF THE LINKS IN THE TIMING CHAIN CRACKED AND BROKE THE TIMING CHAIN ,WHICH WRAPPED AROUND THE VALVES AND DESTROYED THE ENGINE. AFTER LOOKING ON DIFFERENT WEB SITES IT SEEMS TO HAVE HAPPENED TO QUITE A FEW PEOPLE WHO HAVE SAID THEY REPORTED IT TO YOU FOR INVESTIGATION. MY CAR WAS MAKING NO NOISES AND GAVE NO INDICATION THERE WAS A PROBLEM. I CONTACTED SATURN AND BECAUSE I TOOK THE CAR TO MY OWN MECHANIC AND DON'T HAVE ALL MY RECORDS THEY SAY THEY CAN'T HELP ME ALSO NOW THEY SAY IT IS BECAUSE I AM NOT THE ORIGINAL OWNER. MY CAR HAS ABOUT 42,000 MILES AND WAS BOUGHT PRE-OWNED FROM A DEALERSHIP. LUCKILY THERE WAS NO INJURY OR DAMAGE.
NHTSA ODI #10127846
56,412 miles · Jul 6, 2005
Engine And Engine Cooling
I WAS DRIVING TO WORK AT APPROX. 35 MPH. I OWN A SATURN 2000 LS WITH A 3.0 V6 WITH 56,413 MI. MY SES LIGHT & BATTERY LGHT CAME ON WHILE I WAS DRIVING - ALMOST AT THE SAME TIME MY CAR DIED.MY CAR WOULD NOT START.ALL MY GAGES WERE NORMAL PRIOR TO THE CAR DYING. I HAD TO HAVE THE CAR TOWED.IT WAS TOWED TO PEP BOYS THEY TOLD ME T…
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I WAS DRIVING TO WORK AT APPROX. 35 MPH. I OWN A SATURN 2000 LS WITH A 3.0 V6 WITH 56,413 MI. MY SES LIGHT & BATTERY LGHT CAME ON WHILE I WAS DRIVING - ALMOST AT THE SAME TIME MY CAR DIED.MY CAR WOULD NOT START.ALL MY GAGES WERE NORMAL PRIOR TO THE CAR DYING. I HAD TO HAVE THE CAR TOWED.IT WAS TOWED TO PEP BOYS THEY TOLD ME THAT THE TIMING SLIPPED AND THAT THE SERPENTINE BELT WAS MELTED. THEY TOLD ME TAKE IT TO A SATURN DEALERSHIP IN ORDER TO FIX IT.THEY ALSO INFORMED ME THAT THIS WAS THE 3RD SATURN LS2 IN THE SHOP THIS WEEK WITH THE SAME PROBLEM.THE CAR WAS TOWED TO SATURN OF ORCHARD PARK.SATURN HAD THE CAR FROM 06/28/05 UNTIL I PICKED IT UP ON 7/06/05.THE TECH TOLD ME THAT HE FOUND THAT THE WATER PUMP HAD LEAKED ONTO THE TIMING BELT - THE TIMING BELT SLIPPED CAUSING THE CAR TO JUMP TIMING - THIS CAUSED THE SEPENTINE BELT TO SNAP AND IT MELTED INTO THE PULLEYS. I TOLD HIM THAT THERE WAS NO INDICATION TO ME THAT ANYTHING WAS WRONG WITH THE WATER PUMP. THERE WAS NO LEAKING OF FLUID ON THE DRIVEWAY OF MY HOME.THE ENGINE TEMP.GAUGE WAS NORMAL.I JUST HAD THE OIL CHANGED AND THE TRANSMISSION CHECKED. IN THE END THE TECH REPLACED THE WATER PUMP (THIS IS THE SECOND WATER PUMP FOR THIS VEHICLE - THE FIRST ONE WAS REPLACED WHEN THE CAR HAD 19,958 MILES IN 2001). ALL PULLEY GROOVES WERE GROUND OUT. THE TENSIONER PULLEY AND BELTS WERE REPLACED. ENGINE STILL WOULD NOT START. ALL THE INTAKE AND SOME EXHAUST VALVES WERE DAMAGED. BOTH HEAD CYLINDER BANKS WERE REPLACED THE CAM AND TIMING WERE SET. THE CAR WAS ROAD TESTED. $ 4,313.05 LATER - I HAVE MY CAR BACK. I COULD HAVE BEEN IN A SERIOUS REAR END COLLISION. SATURN IS WELL AWARE OF THE PROBLEMS WITH THIS ENGINE. THERE IS NO GUARANTEE THAT THE SAME THING WILL NOT HAPPEN AGAIN. I HAVE CONTACTED SATURN CUSTOMER SERVICE - THEY OFFER NO ASSISTANCE. I BELIEVE THAT THERE IS A SERIOUS DESIGN FLAW WITH THIS ENGINE. I WOULD LIKE TO SEE THIS INVESTIGATED.
NHTSA ODI #10127683
49,050 miles · Jun 23, 2005
Engine And Engine Cooling
1. NO WARNING OF FAILURE 2. TIMING CHAIN 3. REPLACE THE CHAIN
NHTSA ODI #10126428
63,000 miles · Jun 16, 2005
Engine And Engine Cooling
WAS DRIVING THE CAR WHEN THE ENGINE QUIT AND ALL POWER WAS LOST. MECHANIC SAID THE TIMING CHAIN BROKE AND THE ENGINE DAMAGED AND NEEDS TO BE REPLACED.
NHTSA ODI #10125476
Mileage unknown · Jun 8, 2005
Engine And Engine Cooling
DT: VEHICLE BLEW UP, THERE NO LIGHTS PRIOR TO THE FAILURE. DEALERSHIP SAID THAT THE TENSIONER STOPPED THE SERPENTINE BELT. AFTER THE CAR STOPPED THE BATTERY LIGHT DID CAME ON. DEALERSHIP SAID THAT THE ENGINE LIGHT WOULD NOT COME ON BECAUSE THAT WAS A MECHANICAL PROBLEM NOT ELECTRICAL. DALSO, EALERSHIP SAID THAT THE SERPENTINE…
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DT: VEHICLE BLEW UP, THERE NO LIGHTS PRIOR TO THE FAILURE. DEALERSHIP SAID THAT THE TENSIONER STOPPED THE SERPENTINE BELT. AFTER THE CAR STOPPED THE BATTERY LIGHT DID CAME ON. DEALERSHIP SAID THAT THE ENGINE LIGHT WOULD NOT COME ON BECAUSE THAT WAS A MECHANICAL PROBLEM NOT ELECTRICAL. DALSO, EALERSHIP SAID THAT THE SERPENTINE BELT SHREDDED. VEHICLE WAS SERVICED ABOUT ONE MONTH PRIOR TO THIS AND EVERYTHING WAS FINE.*AK
NHTSA ODI #10124620
Mileage unknown · Jun 7, 2005
Air BagsCrash
DT: WHILE DRIVING ABOUT 45 MPH CALLER HIT A HORSE WITH CAR AND THE AIR BAGS ON DRIVER'S SIDE OR PASSENGER'S SIDE DID NOT DEPLOY. NO LIGHTS OF WARNING CAME ON DASHBOARD. VEHICLE WAS TOTALED. DEALER WAS OF NO HELP, AND MANUFACTURER HAS NOT BEEN CONTACTED YET. *AK
NHTSA ODI #10124457
107,000 miles · Jun 7, 2005
Engine And Engine Cooling
DT: TIMING CHAIN BROKE. FOUND INFORMATION ON SERVICE BULLETIN SAYING NEW OILING NOZZLE FOR THE CHAIN CAUSED OLDER NOZZLE DOES NOT APPLY OIL PROPERLY ON LOW RPMS. TOOK VEHICLE TO DEALER, AND DEALER SAID TIME CHAINING BROKE. FURTHER DAMAGE WAS DONE AND THE ENGINE NEEDED TO BE REPLACED. *AK
NHTSA ODI #10124414
Mileage unknown · Apr 14, 2005
Exterior Lighting
TAIL LIGHTS FAILED ON SATURN 2000 LS TWICE. 2004 REPLACED ENTIRE TAIL LIGHT ASSEMBLY. APRIL 2005 REPLACED REAR ASSEMBLY AGAIN . I WAS TICKETED TWICE FOR THIS BECAUSE YOU DON'T KNOW WHEN THESE LIGHTS ARE OUT. ALSO, THIS IS VERY UNSAFE IN RURAL AND SUBURBAN AREAS WHERE THERE ARE A FEW OR NO STREET LIGHTS.*AK
NHTSA ODI #10117900
35,000 miles · Apr 13, 2005
Exterior Lighting
THE BRAKE AND TAIL LIGHTS REAPEATEDLY FAIL TO WORK CORRECTLY. THE LIGHTS WILL FAIL TO ILLUMINATE. THERE IS A DESIGN PROBLEM IN THE TAIL LIGHT ASSEMBLIES. SATURN IS AWARE OF THE PROBLEM AND HAS ISSUED A SERVICE BULLETIN BUT HAS FAILED TO RECALL THE ASSEMBLIES. I'VE ALSO NOTICED THE LAMP SOCKETS ARE STARTING TO OVERHEAT AND MEL…
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THE BRAKE AND TAIL LIGHTS REAPEATEDLY FAIL TO WORK CORRECTLY. THE LIGHTS WILL FAIL TO ILLUMINATE. THERE IS A DESIGN PROBLEM IN THE TAIL LIGHT ASSEMBLIES. SATURN IS AWARE OF THE PROBLEM AND HAS ISSUED A SERVICE BULLETIN BUT HAS FAILED TO RECALL THE ASSEMBLIES. I'VE ALSO NOTICED THE LAMP SOCKETS ARE STARTING TO OVERHEAT AND MELT. I'VE REPLACED THE SOCKETS.*AK
NHTSA ODI #10116843
Official recalls
6Jun 2, 2005
ON CERTAIN SEDANS AND WAGONS, THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.
Consequence & remedy
Consequence: THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP) OR TAIL LAMPS. A FOLLOWING DRIVER MAY NOT KNOW WHEN THE BRAKES HAVE BEEN APPLIED, AND A REAR-END CRASH COULD OCCUR WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL INSTALL TWO NEW TAIL LAMP REINFORCING SOCKET ADAPTERS AND SOCKETS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 17, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.
Jun 23, 2003
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L L4 (L61) ENGINES, A FAILURE OF THE IGNITION CONTROL MODULE MAY CAUSE DETERIORATION IN IDLE QUALITY, REDUCTION IN OVERALL ENGINE POWER, AND THE VEHICLE MAY BE HARD TO START. CONTINUED OPERATION OF THE VEHICLE AFTER SUCH AN IGNITION MODULE FAILURE WILL RESULT IN THE "SERVICE ENGINE SOON" LIGHT FLASHING, AND MAY LEAD TO SECONDARY FAILURES OF THE CATALYTIC CONVERTER, OXYGEN SENSOR, AND EXHAUST RESONATOR.
Consequence & remedy
Consequence: FAILURE OF THE RESONATOR WILL CAUSE INCREASED EXHAUST NOISE. PROLONGED OPERATION OF THE VEHICLE FOLLOWING A RESONATOR FAILURE MAY LEAD TO A FIRE.
Remedy: DEALERS WILL (1) REPLACE THE IGNITION CONTROL MODULE, (2) REPLACE THE IGNITION CONTROL MODULE AND SPARK PLUGS, OR (3) REPLACE THE IGNITION CONTROL MODULE, SPARK PLUGS, AND UPDATE THE POWERTRAIN CONTROL MODULE CALIBRATION. OWNER NOTIFICATION BEGAN ON AUGUST 4, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT 3.
Aug 7, 2000
VEHICLE DESCRIPTION: PASSENGER VEHICLES, LIGHT DUTY TRUCKS, SPORT UTILITY VEHICLES, AND MINI VANS EQUIPPED WITH TRW SEAT BELT BUCKLE ASSEMBLIES. THE BUCKLE BASE OF THESE SEAT BELT ASSEMBLIES WERE NOT PROPERLY HEAT TREATED AND THEREFORE DO NOT PASS THE LOAD BEARING REQUIREMENT OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES."
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED.
Remedy: DEALERS WILL INSPECT THE VEHICLE'S SAFETY BELT BUCKLE ASSEMBLY DATE CODES AND, IF NECESSARY, WILL REPLACE ANY SAFETY BELT BUCKLE ASSEMBLY.
Dec 2, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. FUEL TANK ASSEMBLIES IN THESE VEHICLES HAVE AN OVER PRESSURE RELIEF (OPR) VALVE THAT CAN BECOME STUCK OPEN IN A FRONTAL COLLISION. IF THE VEHICLE ROLLS OVER, FUEL SPILLAGE COULD OCCUR.
Consequence & remedy
Consequence: IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.
Remedy: DEALERS WILL PERMANENTLY SEAL THE OUTLET PORT OF THE OPR VALVE.
Jul 26, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 301, "FUEL SYSTEM INTEGRITY." THESE VEHICLES MAY HAVE BEEN PRODUCED WITH AN INOPERATIVE VALVE WITHIN THE FUEL TANK ASSEMBLY.
Consequence & remedy
Consequence: IF A VEHICLE WITH AN INOPERATIVE VALVE WERE INVOLVED IN A ROLLOVER, FUEL SPILLAGE COULD OCCUR.
Remedy: DEALERS WILL INSPECT THE VEHICLES TO ENSURE THAT THE FUEL TANK ASSEMBLY VALVE IS OPERATING AS INTENDED. THEY WILL REPLACE THE FUEL TANK ASSEMBLY IF NECESSARY.
Jul 26, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." BECAUSE OF A PROBLEM IN THE HAZARD WARNING SWITCH ASSEMBLY, THE TURN SIGNAL LAMPS MAY NOT WORK OR MAY WORK INTERMITTENTLY WHEN THE DRIVER USES THE TURN SIGNAL LEVER OR HAZARD WARNING SWITCH. IF THE VEHICLE TURN SIGNAL INDICATORS ARE NOT FLASHING, THEN THE TURN SIGNAL LAMPS MAY NOT BE FLASHING.
Consequence & remedy
Consequence: OTHER DRIVERS MAY NOT BE ALERTED THAT THE VEHICLE IS TURNING AND A CRASH COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
7PE08061 · Timing Chain Breaks, Engine Stall
Opened Oct 16, 2008 · Closed Apr 8, 2009
Status: closed (inferred from source dates) · Engine And Engine Cooling
ON MAY 22, 2008, THEOFFICE OF DEFECTS INVESTIGATION (ODI) WAS PETITIONED BY THE NORTH CAROLINA CONSUMERS COUNCIL (NCCC) TO BROADEN THE SCOPE OF SAFETY RECALL 07V-519, WHICH WAS CONDUCTED BY GENERAL MOTORS CORPORATION (GM) FOR MODEL YEAR (MY) 2001 SATURN L-SERIES VEHICLES EQUIPPED WITH THE L61 2.2L ENGINE AND BUILT DURING A 4-MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001 (DP08-002). ON OCTOBER 16, 2008, ODI GRANTED DP08-002 AND OPENED PE08-061 TO INVESTIGATE TIMING CHAIN FAILURES RESULTING IN ENGINE STALL WHILE DRIVING (SWD) IN THE SATURN L-SERIES VEHICLES EQUIPPED WITH L61 ENGINES AND THAT USED THE SAME DESIGN TIMING CHAIN AND TIMING CHAIN LUBRICATION SYSTEM AS THE RECALLED VEHICLES.A REDESIGNED TIMING CHAIN AND LUBRICATION SYSTEM WERE IMPLEMENTED LATE IN MY 2002 PRODUCTION (MAY 1, 2002).HENCE, THE SUBJECT VEHICLES FOR THIS INVESTIGATION ARE ALL MY 2000 THROUGH 2002 SATURN L-SERIES VEHICLES EQUIPPED WITH 2.2L L61 ENGINES AND BUILT PRIOR TO MAY 2002 THAT WERE NOT INCLUDED IN RECALL 07V-519. IN THIS INVESTIGATION, ODI ANALYZED UPDATED COMPLAINT AND WARRANTY CLAIMS DATA FOR TIMING CHAIN FAILURES RESULTING IN INCIDENTS OF ENGINE STALL WHILE DRIVING, WHICH COMPRISE SLIGHTLY OVER HALF OF ALL TIMING CHAIN FAILURES OCCURRING IN THE SUBJECT VEHICLE POPULATION.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA SHOWS THAT VEHICLES PRODUCED WITH THE SUBJECT TIMING CHAIN AND LUBRICATION SYSTEM EXPERIENCED ELEVATED FAILURE RATES WHEN COMPARED WITH THE MY 2002 THROUGH 2003 VEHICLES USING THE REVISED COMPONENTS.HOWEVER, THE ANALYSIS ALSO SHOWED THAT THE MY 2001 SATURN L-SERIES VEHICLES RECALLED IN 07V-518 EXPERIENCED A SIGNIFICANTLY HIGHER RATE OF TIMING CHAIN FAILURES THAN THE SUBJECT VEHICLES.THE COMPLAINT RATE FOR TIMING CHAIN FAILURES RESULTING IN SWD WAS APPROXIMATELY 5 TIMES HIGHER FOR THE RECALLED VEHICLES,19.2 INCIDENTS PER THOUSAND VEHICLES (IPTV), THAN FOR THE SUBJECT VEHICLES, 3.7 IPTV.THE WARRANTY CLAIMS RATE FOR CHAIN FAILURES RESULTING IN SWD WAS OVER 3 TIMES HIGHER FOR THE RECALLED VEHICLES, 2.4 PERCENT, THAN FOR THE SUBJECT VEHICLES, 0.7 PERCENT.THE COMPLAINT AND WARRANTY RATES FOR THE SUBJECT VEHICLES WERE SIMILAR TO RATES RECORDED IN OTHER RECENTLY CLOSED INVESTIGATIONS FOR CONDITIONS THAT COULD RESULT IN SWD WITH NO ENGINE RE-START, EA07-015 AND EA07-018.ANALYSIS OF ALL COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS FOUND NO ALLEGATIONS OF CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AFTER APPROXIMATELY 7 TO 9 YEARS IN SERVICE. ODI'S ANALYSIS OF THE STALLING INCIDENTS THAT HAVE RESULTED FROM TIMING CHAIN FAILURES IN THE SUBJECT VEHICLES FOUND THAT THEY CAN OCCUR AT ANY SPEED AND ALMOST ALWAYS RESULT IN A NO RESTART CONDITION.THESE ARE GENERALLY CONSIDERED TO BE FACTORS THAT INCREASE THE SEVERITY OF STALLING INCIDENTS.HOWEVER, ANALYSIS OF SWD FAILURE RATES IN THE SUBJECT VEHICLES SHOW THAT THEY HAVE OCCURRED AT MUCH LOWER RATES THAN WERE OBSERVED IN THE RECALLED POPULATION.IN ADDITION, THE SWD COMPLAINT AND WARRANTY RATES FOR THE SUBJECT VEHICLES ARE SIMILAR TO RATES OBSERVED IN PRIOR INVESTIGATIONS INVOLVING SIMILAR CATEGORIES OF ENGINE STALL CONSEQUENCES THAT WERE CLOSED WITH NO ACTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IF WARRANTED.
DP08002 · Timing Chain FAILURE-STALL
Opened Jun 18, 2008 · Closed Oct 16, 2008
Status: closed (inferred from source dates) · Engine And Engine Cooling
ON JUNE 6, 2006, ODI OPENED AN INVESTIGATION OF TIMING CHAIN FAILURE RESULTING IN ENGINE STALL WHILE DRIVING WITH NO RESTART IN APPROXIMATELY 20,514 MODEL YEAR (MY) 2001 SATURN L-SERIES VEHICLES EQUIPPED WITH 2.2L ENGINES (L61) BUILT FROM NOVEMBER 2000 THROUGH FEBRUARY 2001 (EA06-009).THE VEHICLES BUILT DURING THOSE MONTHS EXHIBITED HIGHER FAILURE RATES THAN SIMILARLY EQUIPPED VEHICLES BUILT BEFORE AND AFTER.GM INTRODUCED A NEW TIMING CHAIN DESIGN IN PRODUCTION IN MAY 2002.ODI CLOSED ITS INVESTIGATION AFTER GM INITIATED A SAFETY RECALL ON NOVEMBER 7, 2007 (RECALL 07V-519). ON MAY 22, 2008, THE NORTH CAROLINA CONSUMERS COUNCIL (NCCC) SUBMITTED A DEFECT PETITION TO ODI REQUESTING THE EXPANSION OF RECALL 07V-519 TO INCLUDE ALL MY 1999 THROUGH 2003 SATURN L-SERIES VEHICLES WITH 2.2L ENGINES USING THE SAME TIMING CHAIN DESIGN AS THE RECALLED POPULATION.THE PETITION STATES THAT THE NCCC CONTINUES TO RECEIVE COMPLAINTS FROM CONSUMERS THAT HAVE HAD A TIMING CHAIN FAIL IN VEHICLES BUILT OUTSIDE THE PRODUCTION RANGE COVERED BY THE RECALL.THE PETITION ALSO NOTES THAT ODI HAS CONTINUED TO RECEIVE COMPLAINTS.SINCE THE CLOSING OF EA06-009 ODI HAS RECEIVED 80 NEW COMPLAINTS FROM CONSUMERS WHO HAD A TIMING CHAIN FAIL IN A MY 2000 THROUGH 2002 SATURN L-SERIES WITH THE 2.2L ENGINE THAT WERE NOT COVERED BY RECALL 07V-519 AND WERE BUILT PRIOR TO THE TIMING BELT CHANGE IN MAY 2002.THE COMPLAINTS DESCRIBE THE SAME FAILURE MODE AS THE RECALLED POPULATION WHERE THE TIMING CHAIN CAN BREAK SUDDENLY AND WITHOUT WARNING, RESULTING IN ENGINE DAMAGE AND LOSS OF MOTIVE POWER.THE DEFECT PETITION HAS BEEN GRANTED. A PRELIMINARY EVALUATION (PE08-061) HAS BEEN OPENED.
PE06006 · Timing Chain Failure
Opened Jan 24, 2006 · Closed Jun 6, 2006
Status: closed (inferred from source dates) · Engine And Engine Cooling
ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).
DP05008 · Timing Chain Failure
Opened Dec 20, 2005 · Closed Feb 6, 2006
Status: closed (inferred from source dates) · Engine And Engine Cooling
ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED THAT CERTAIN MY 2002-2003 SATURN VUE AND MY 2003 SATURN ION MODEL VEHICLES WITH THE 2.2L ENGINE VEHICLESCOVERED BY A TECHNICAL SERVICE BULLETIN (03-06-01-017) THAT ADDRESSED TIMING CHAIN DESIGN AND SERVICE PROCEDURE CHANGES, EXHIBITED NO COMPLAINTS OF TIMING CHAIN FAILURE.ODI WILL GRANT THE PETITION AND OPEN A PRELIMINARY EVALUATION TO ASSESS THE FREQUENCY, TREND, SCOPE AND SAFETY CONSEQUENCES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.REFER TO PE06-006.
PE05010 · Inoperative Tail Lamps
Opened Feb 15, 2005 · Closed Jun 3, 2005
Status: closed (inferred from source dates) · Electrical System; Exterior Lighting; Exterior Lighting:brake Lights; Exterior Lighting:tail Lights
GENERAL MOTORS HAS DECIDED THAT A SAFETY RELATED DEFECT EXISTS ON CERTAIN MODEL SATURN SEDANS AND WAGONS.THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE OR TAIL LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP).GM WILL CONDUCT A SAFETY RECALL ON AN EXPANDED SCOPE OF SATURN VEHICLES TO INSTALL A REINFORCING SOCKET ADAPTER (AND CORRESPONDING NW SOCKET) TO THE BACK OF THE EXISTING LAMP ASSEMBLY.GENERAL MOTORS WILL RECALL 291,652 MY 2000-2002 SATURN LS SEDANS AND MY 2000-2004 SATURN LW WAGONS.THE RECALL IS IDENTIFIED BY NHTSA NUMBER 05V-245.
Additional source detail variants (4)
Electrical System
GENERAL MOTORS HAS DECIDED THAT A SAFETY RELATED DEFECT EXISTS ON CERTAIN MODEL SATURN SEDANS AND WAGONS.THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE OR TAIL LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP).GM WILL CONDUCT A SAFETY RECALL ON AN EXPANDED SCOPE OF SATURN VEHICLES TO INSTALL A REINFORCING SOCKET ADAPTER (AND CORRESPONDING NW SOCKET) TO THE BACK OF THE EXISTING LAMP ASSEMBLY.GENERAL MOTORS WILL RECALL 291,652 MY 2000-2002 SATURN LS SEDANS AND MY 2000-2004 SATURN LW WAGONS.THE RECALL IS IDENTIFIED BY NHTSA NUMBER 05V-245.
Exterior Lighting:brake Lights
GENERAL MOTORS HAS DECIDED THAT A SAFETY RELATED DEFECT EXISTS ON CERTAIN MODEL SATURN SEDANS AND WAGONS.THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE OR TAIL LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP).GM WILL CONDUCT A SAFETY RECALL ON AN EXPANDED SCOPE OF SATURN VEHICLES TO INSTALL A REINFORCING SOCKET ADAPTER (AND CORRESPONDING NW SOCKET) TO THE BACK OF THE EXISTING LAMP ASSEMBLY.GENERAL MOTORS WILL RECALL 291,652 MY 2000-2002 SATURN LS SEDANS AND MY 2000-2004 SATURN LW WAGONS.THE RECALL IS IDENTIFIED BY NHTSA NUMBER 05V-245.
Exterior Lighting
GENERAL MOTORS HAS DECIDED THAT A SAFETY RELATED DEFECT EXISTS ON CERTAIN MODEL SATURN SEDANS AND WAGONS.THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE OR TAIL LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP).GM WILL CONDUCT A SAFETY RECALL ON AN EXPANDED SCOPE OF SATURN VEHICLES TO INSTALL A REINFORCING SOCKET ADAPTER (AND CORRESPONDING NW SOCKET) TO THE BACK OF THE EXISTING LAMP ASSEMBLY.GENERAL MOTORS WILL RECALL 291,652 MY 2000-2002 SATURN LS SEDANS AND MY 2000-2004 SATURN LW WAGONS.THE RECALL IS IDENTIFIED BY NHTSA NUMBER 05V-245.
Exterior Lighting:tail Lights
GENERAL MOTORS HAS DECIDED THAT A SAFETY RELATED DEFECT EXISTS ON CERTAIN MODEL SATURN SEDANS AND WAGONS.THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE OR TAIL LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP).GM WILL CONDUCT A SAFETY RECALL ON AN EXPANDED SCOPE OF SATURN VEHICLES TO INSTALL A REINFORCING SOCKET ADAPTER (AND CORRESPONDING NW SOCKET) TO THE BACK OF THE EXISTING LAMP ASSEMBLY.GENERAL MOTORS WILL RECALL 291,652 MY 2000-2002 SATURN LS SEDANS AND MY 2000-2004 SATURN LW WAGONS.THE RECALL IS IDENTIFIED BY NHTSA NUMBER 05V-245.
DP05001 · Inoperative Tail Lamps
Opened Feb 10, 2005 · Closed Feb 22, 2005
Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch; Exterior Lighting:tail Lights; Exterior Lighting:tail Lights:switch
ON JANUARY 25, 2005, A SAFETY DEFECT PETITION WAS RECEIVED BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), REQUESTING AN INVESTIGATION OF INOPERATIVE TAIL LAMPS ON MY 2000-2002 SATURN L-SERIES VEHICLES.THE PETITIONER ALLEGES A DEFECT IN THE DESIGN AND ASSEMBLY OF THE TAIL LAMP ASSEMBLY CIRCUIT BOARD AND LIGHT SOCKET CONTACT.THE PETITIONER IDENTIFIED 47 VEHICLE OWNER QUESTIONNAIRE'S (VOQ'S) ASSOCIATED WITH THE ALLEGED DEFECT, AND ODI CONCURS THAT 40 OF THOSE VOQ'S SATISFY THE SCOPE OF THIS INVESTIGATION.ODI HAS FOUND AN ADDITIONAL 10 VOQ'S RELATED TO THE ALLEGATION.ODI HAS GRANTED THE PETITION AND OPENED A PRELIMINARY EVALUATION (PE05-010).
Additional source detail variants (5)
Electrical System
ON JANUARY 25, 2005, A SAFETY DEFECT PETITION WAS RECEIVED BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), REQUESTING AN INVESTIGATION OF INOPERATIVE TAIL LAMPS ON MY 2000-2002 SATURN L-SERIES VEHICLES.THE PETITIONER ALLEGES A DEFECT IN THE DESIGN AND ASSEMBLY OF THE TAIL LAMP ASSEMBLY CIRCUIT BOARD AND LIGHT SOCKET CONTACT.THE PETITIONER IDENTIFIED 47 VEHICLE OWNER QUESTIONNAIRE'S (VOQ'S) ASSOCIATED WITH THE ALLEGED DEFECT, AND ODI CONCURS THAT 40 OF THOSE VOQ'S SATISFY THE SCOPE OF THIS INVESTIGATION.ODI HAS FOUND AN ADDITIONAL 10 VOQ'S RELATED TO THE ALLEGATION.ODI HAS GRANTED THE PETITION AND OPENED A PRELIMINARY EVALUATION (PE05-010).
Exterior Lighting:brake Lights
ON JANUARY 25, 2005, A SAFETY DEFECT PETITION WAS RECEIVED BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), REQUESTING AN INVESTIGATION OF INOPERATIVE TAIL LAMPS ON MY 2000-2002 SATURN L-SERIES VEHICLES.THE PETITIONER ALLEGES A DEFECT IN THE DESIGN AND ASSEMBLY OF THE TAIL LAMP ASSEMBLY CIRCUIT BOARD AND LIGHT SOCKET CONTACT.THE PETITIONER IDENTIFIED 47 VEHICLE OWNER QUESTIONNAIRE'S (VOQ'S) ASSOCIATED WITH THE ALLEGED DEFECT, AND ODI CONCURS THAT 40 OF THOSE VOQ'S SATISFY THE SCOPE OF THIS INVESTIGATION.ODI HAS FOUND AN ADDITIONAL 10 VOQ'S RELATED TO THE ALLEGATION.ODI HAS GRANTED THE PETITION AND OPENED A PRELIMINARY EVALUATION (PE05-010).
Exterior Lighting:brake Lights:switch
ON JANUARY 25, 2005, A SAFETY DEFECT PETITION WAS RECEIVED BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), REQUESTING AN INVESTIGATION OF INOPERATIVE TAIL LAMPS ON MY 2000-2002 SATURN L-SERIES VEHICLES.THE PETITIONER ALLEGES A DEFECT IN THE DESIGN AND ASSEMBLY OF THE TAIL LAMP ASSEMBLY CIRCUIT BOARD AND LIGHT SOCKET CONTACT.THE PETITIONER IDENTIFIED 47 VEHICLE OWNER QUESTIONNAIRE'S (VOQ'S) ASSOCIATED WITH THE ALLEGED DEFECT, AND ODI CONCURS THAT 40 OF THOSE VOQ'S SATISFY THE SCOPE OF THIS INVESTIGATION.ODI HAS FOUND AN ADDITIONAL 10 VOQ'S RELATED TO THE ALLEGATION.ODI HAS GRANTED THE PETITION AND OPENED A PRELIMINARY EVALUATION (PE05-010).
Exterior Lighting:tail Lights
ON JANUARY 25, 2005, A SAFETY DEFECT PETITION WAS RECEIVED BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), REQUESTING AN INVESTIGATION OF INOPERATIVE TAIL LAMPS ON MY 2000-2002 SATURN L-SERIES VEHICLES.THE PETITIONER ALLEGES A DEFECT IN THE DESIGN AND ASSEMBLY OF THE TAIL LAMP ASSEMBLY CIRCUIT BOARD AND LIGHT SOCKET CONTACT.THE PETITIONER IDENTIFIED 47 VEHICLE OWNER QUESTIONNAIRE'S (VOQ'S) ASSOCIATED WITH THE ALLEGED DEFECT, AND ODI CONCURS THAT 40 OF THOSE VOQ'S SATISFY THE SCOPE OF THIS INVESTIGATION.ODI HAS FOUND AN ADDITIONAL 10 VOQ'S RELATED TO THE ALLEGATION.ODI HAS GRANTED THE PETITION AND OPENED A PRELIMINARY EVALUATION (PE05-010).
Exterior Lighting:tail Lights:switch
ON JANUARY 25, 2005, A SAFETY DEFECT PETITION WAS RECEIVED BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), REQUESTING AN INVESTIGATION OF INOPERATIVE TAIL LAMPS ON MY 2000-2002 SATURN L-SERIES VEHICLES.THE PETITIONER ALLEGES A DEFECT IN THE DESIGN AND ASSEMBLY OF THE TAIL LAMP ASSEMBLY CIRCUIT BOARD AND LIGHT SOCKET CONTACT.THE PETITIONER IDENTIFIED 47 VEHICLE OWNER QUESTIONNAIRE'S (VOQ'S) ASSOCIATED WITH THE ALLEGED DEFECT, AND ODI CONCURS THAT 40 OF THOSE VOQ'S SATISFY THE SCOPE OF THIS INVESTIGATION.ODI HAS FOUND AN ADDITIONAL 10 VOQ'S RELATED TO THE ALLEGATION.ODI HAS GRANTED THE PETITION AND OPENED A PRELIMINARY EVALUATION (PE05-010).
PE99064 · POST-COLLISION Fuel System Integrity
Opened Oct 27, 1999 · Closed Feb 11, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
ALLEGE THAT THE FUEL TANK OVER-PRESSURE RELIEF (OPR) VALVE MAY LEAK FUEL IN EXCESS OF FMVSS 301 ALLOWANCES IN A CRASH
Illustration