← New search

2003 Saturn L200

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

118 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

7 crash reports7 fire reports8 injury reports

What owners actually said

138 reports
63,000 miles · Sep 11, 2009
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT WAS UNABLE TO START THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER AND A TECHNICIAN CONCLUDED THAT THE TIMING BELT AND ENGINE VALVES NEEDED TO BE REPLACED. ENGINE FAILURE WHILE DRIVING INCREASED THE RISK FOR A VEHICLE CRASH. NO REPAIRS WERE MADE. THE CURRENT AND FAILURE MILEA…

Read full complaint

TL*THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT WAS UNABLE TO START THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER AND A TECHNICIAN CONCLUDED THAT THE TIMING BELT AND ENGINE VALVES NEEDED TO BE REPLACED. ENGINE FAILURE WHILE DRIVING INCREASED THE RISK FOR A VEHICLE CRASH. NO REPAIRS WERE MADE. THE CURRENT AND FAILURE MILEAGES WERE 63000.

NHTSA ODI #10283650

35,000 miles · Apr 14, 2009
Steering

PURCHASED A USED SATURN L-22 IN MARCH OF 2003,SHORTLY THEREAFTER I WENT INTO THE COLLEGE PARKING ;LOT TO RETURN HOME FROM SCHOOL AND THE STEERING WHEEL WOULD NOT UNLOCK, COULD NOT GET THE CAR TO GO INTO GEAR, SO IT SAT ALL NIGHT, AND THE NEXT DAY I HAD TO HAVE IT TOWED BACK TO THE DEALERSHIP. THEY FIXED IT "SO THEY SAID" AND AGA…

Read full complaint

PURCHASED A USED SATURN L-22 IN MARCH OF 2003,SHORTLY THEREAFTER I WENT INTO THE COLLEGE PARKING ;LOT TO RETURN HOME FROM SCHOOL AND THE STEERING WHEEL WOULD NOT UNLOCK, COULD NOT GET THE CAR TO GO INTO GEAR, SO IT SAT ALL NIGHT, AND THE NEXT DAY I HAD TO HAVE IT TOWED BACK TO THE DEALERSHIP. THEY FIXED IT "SO THEY SAID" AND AGAIN APPROXIMATELY 3 MONTHS LATER MY MOTHER WHO WAS GROCERY SHOPPING HAD THE SAME PROBLEM. LATER THAT NIGHT AS THE CAR SAT ON THE SUPERMARKET LOT WE HAD TO GET IT TOWED AGAIN. MY MOTHER, AND I WENT TO CARFAX ON OUR COMPUTER, AND FOUND OUT THAT THE MOCEL THAT WE WERE DRIVING HAD BEEN RECALLED BACK IN 2003 DUE TO STEERING WHEEL MODULE PROBLEMS. WE WENT BACK TO THE DEALERSHIP TO RETRIEVE THE CAR 5 DAYS LATER AND TOLD THE OWNER OF THE DEALERSHIP WHAT WE HAD LOCATED ON CARFAX, HE APPEARED VERY NERVOUS AND REFUSED TO LOOK ON CARFAX TO VERIFY WHAT WE HAD TOLD HIM. THIS SAME OWNER SOLD US A WARRANTY ON THE VEHICLE BUT LITTLE DID WE KNOW THAT THE CAR WAS STILL UNDER WARRANTY BY THE MANUFACTURER. THE WARRANTY HE SOLD ME COST $1,995 DOLLARS, AND I HAVE BEEN SO UPSET OVER THIS DEALERSHIPS UNSCRUPULOUS PRACTICE. CAN SOMEONE PLEASE INVESTIGATE WHY MY LIFE, AND THAT OF MY DEAR MOTHERS WAS PUT IN JEOPARDY BY THIS MAN BEING LESS THEN HONEST WHEN THIS CAR WAS SOLD TO ME BY HIS DEALERSHIP, ALONG WITH A BOUGHT WARRANTY WHILE THE CAR WAS STILL UNDER THE MANUFACTURERS WARRANTY. THANK YOU FOR YOUR HELP. *TR

NHTSA ODI #10265312

56,000 miles · Mar 28, 2009
Electrical SystemEngine And Engine Cooling

BODY-CONTROL MODULE FAILURE: WITHIN 3 MONTHS OF EACH OTHER, THE BODY-CONTROL MODULE (BCM) AND ENGINE COOLANT THERMOSTAT HAD TO BE REPLACED. SATURN DEALER, ON 3/28/2009 TOLD ME THAT THE BCM, IF NOT REPLACED, COULD LEAD TO SERIOUS FAILURES, SUCH AS FAILURE TO START, OVERHEATING AND OTHER PROBLEMS. OVER PRIOR SEVERAL WEEKS, THE…

Read full complaint

BODY-CONTROL MODULE FAILURE: WITHIN 3 MONTHS OF EACH OTHER, THE BODY-CONTROL MODULE (BCM) AND ENGINE COOLANT THERMOSTAT HAD TO BE REPLACED. SATURN DEALER, ON 3/28/2009 TOLD ME THAT THE BCM, IF NOT REPLACED, COULD LEAD TO SERIOUS FAILURES, SUCH AS FAILURE TO START, OVERHEATING AND OTHER PROBLEMS. OVER PRIOR SEVERAL WEEKS, THERE WERE INTERMITTENT READINGS ON DASHBOARD, INCLUDING CHECK ENGINE, SERVICE ENGINE, AIRBAG WARNING LIGHT AND ABS WARNING LIGHT. APPARENTLY NOTHING WRONG WITH THE ENGINE, AIRBAG OR BRAKES THEMSELVES, BUT THE BCM WAS GOING BAD, CAUSING THE READINGS ON DASHBOARD. BCM REPLACEMENT APPROX. $450 AND ENGINE COOLANT THERMOSTAT REPLACEMENT COST APPROX $300. *TR

NHTSA ODI #10263332

68,000 miles · Mar 14, 2009
Seat BeltsCrashInjury

REARENDED AND SHOULDER STRAP FROM SEATBELT DIDN'T LOCK, I BUMPED MY HEAD ON THE STEERING WHEEL, AND SPRAINED MY LEFT SHOULDER; HEATING SYSTEM POPPED ON AT IMPACT AND NOW IT WON'T BLOW. *TR

NHTSA ODI #10261810

105,000 miles · Jan 23, 2009
Electrical SystemExterior LightingLatches/locks/linkagesFire

TL*THE CONTACT OWNS A 2003 SATURN L200. WHILE DRIVING AT ANY SPEED OR EVEN WHILE THE VEHICLE IS IN PARK, THE HEADLIGHTS TURN ON AND OFF, THE GAUGES CONSTANTLY FLASH ON THE INSTRUMENT PANEL, THE DOOR LOCKS WILL LOCK AND UNLOCK THEMSELVES, AND THE WINDOWS WILL ROLL DOWN AND BACK UP AUTOMATICALLY. THE WINDOWS ARE CURRENTLY INOPER…

Read full complaint

TL*THE CONTACT OWNS A 2003 SATURN L200. WHILE DRIVING AT ANY SPEED OR EVEN WHILE THE VEHICLE IS IN PARK, THE HEADLIGHTS TURN ON AND OFF, THE GAUGES CONSTANTLY FLASH ON THE INSTRUMENT PANEL, THE DOOR LOCKS WILL LOCK AND UNLOCK THEMSELVES, AND THE WINDOWS WILL ROLL DOWN AND BACK UP AUTOMATICALLY. THE WINDOWS ARE CURRENTLY INOPERATIVE DUE TO THIS FAILURE. WHENEVER THE CONTACT DRIVES THE VEHICLE, HE SMELLS BURNING WIRES, BUT THERE IS NO SMOKE. HE FEELS THAT THE VEHICLE IS EXTREMELY DANGEROUS TO DRIVE. HE TOOK THE VEHICLE TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE BODY CONTROL MODULE WAS THE CAUSE OF THE FAILURE. THE CONTACT DID NOT GET THE VEHICLE REPAIRED BECAUSE HE BELIEVES IT SHOULD BE COVERED UNDER A RECALL DUE TO THE SAFETY RISK INVOLVED. THE MANUFACTURER STATED THAT THE OWNER WAS RESPONSIBLE FOR THE REPAIRS. THE FAILURE MILEAGE WAS 105,000 AND CURRENT MILEAGE WAS 115,000.

NHTSA ODI #10256092

83,000 miles · Dec 3, 2008
Power Train

I WAS DRIVING MY KIDS TO SCHOOL DOWN THE LEFT HAND LANE OF INTERSTATE 290-IN CHICAGO,WHILE IN THE FLOW OF THE MORNING RUSH HOUR, WHEN SUDDENLY, WITHOUT ALERT OR WARNING LIGHT, MY CAR LOST ALL IT'S POWER, CAUSING NUMEROUS CARS THAT WERE DIRECTLY BEHIND AND NEXT TO ME, TO SWERVE OFF THEIR DESTINED LANES-AVOIDING A CHAIN REACTION …

Read full complaint

I WAS DRIVING MY KIDS TO SCHOOL DOWN THE LEFT HAND LANE OF INTERSTATE 290-IN CHICAGO,WHILE IN THE FLOW OF THE MORNING RUSH HOUR, WHEN SUDDENLY, WITHOUT ALERT OR WARNING LIGHT, MY CAR LOST ALL IT'S POWER, CAUSING NUMEROUS CARS THAT WERE DIRECTLY BEHIND AND NEXT TO ME, TO SWERVE OFF THEIR DESTINED LANES-AVOIDING A CHAIN REACTION PILE UP. I WAS LUCKY ENOUGH TO GET MY KIDS SAFELY OUT OF THE CAR AND ON TO THE SIDE OF THE EXPRESSWAY, IF IT WERE THE WAY AROUND I DON'T THINK I WOULD BE ALIVE RIGHT NOW. IN TOTAL, THERE WERE 7 CARS INVOLVED IN THE ENTIRE ORDEAL. LUCKILY NONE CRASHED INTO EACH OTHER BUT THEIR OCCUPANTS WHERE SEVERELY SHAKEN UP BY THE INCIDENT. ALL PULLED OVER TO AWAIT A PATROL MAN WHO WAS VERY CONCERNED AND UNDERSTANDING ABOUT THE ENTIRE SITUATION. MY VEHICLE WAS TOWED TO MY MECHANIC, WHO COULDN'T BELIEVE WHAT HAD JUST HAPPENED. HE HAD SERVICED AND INSPECTED THE VEHICLE A FEW DAYS BEFORE. ALLEGING THAT THE VEHICLE INDEED HAS BEEN SERVICED, MAINTAINED AND INSPECTED REGULARLY. A FEW DAYS LOOKING INTO THE CAR HE FOUND OUT THAT IT WAS INDEED A TIMING CHAIN FAILURE. AS HE LOOKED FURTHER IN TO THE CAR HE SAW THAT OIL WAS ENCRUSTED ALONG THE WALLS UNDER THE MANIFOLD AND THAT THE INDICATION OF THAT WAS POOR LUBRICATION TO THE CHAIN AND TENSIONER. THE REPAIR WILL COST ME AN ESTIMATED 900-1200 DOLLARS. NOT TO MENTION THE POSSIBILITY OF REPLACING THE ENTIRE ENGINE WHICH WOULD COST ABOUT 3500 IN TOTAL. MY CAR HAS ONLY 83,000 MILES, IT WAS BOUGHT USED WHEN IT HAD 17,000 MILES ON IT. WHEN I BOUGHT MY SATURN L200 IN 03', I WAS BOUGHT OFF BY IT'S STRIKING EFFICIENCY AND SAFETY FEATURES, TO THE POINT WHERE SAFETY WAS NEVER AN ISSUE UP UNTIL NOW. AS A HIGHLY RESPONSIBLE AND EXPERIENCED DRIVER, I WAS CAUGHT OFF GUARD WITH THIS INCIDENT. I SINCERELY HOPE THAT THIS ISSUE WITH THE TIMING BELT ON THIS CAR IS CAREFULLY CONSIDERED AND CORRECTED BEFORE IT CAUSES DEATH. I WOULD BE MORE THAN WILLING TO PROVIDE YOU WITH AN "IN DEPTH DIAGNOSIS" AND PARTS IF NEEDED. *TR

NHTSA ODI #10250595

82,000 miles · Oct 22, 2008
Electrical System

ODO ~82000. I WAS DRIVING NORTH ON M-39 WHEN I NOTICED SEVERAL DASH LIGHTS ILLUMINATE: ABS, TC AND THEFT (THERE MAY HAVE BEEN MORE, BUT I AM CERTAIN THAT IT WAS NOT ALL OF THE DASH INDICATORS). THE VEHICLE WAS STILL RUNNING AT THIS POINT. MOMENTARILY, THOUGH, THE VEHICLE LOST ALL POWER (NOT LIKE A STALL, BUT JUST LIKE IT WEN…

Read full complaint

ODO ~82000. I WAS DRIVING NORTH ON M-39 WHEN I NOTICED SEVERAL DASH LIGHTS ILLUMINATE: ABS, TC AND THEFT (THERE MAY HAVE BEEN MORE, BUT I AM CERTAIN THAT IT WAS NOT ALL OF THE DASH INDICATORS). THE VEHICLE WAS STILL RUNNING AT THIS POINT. MOMENTARILY, THOUGH, THE VEHICLE LOST ALL POWER (NOT LIKE A STALL, BUT JUST LIKE IT WENT DEAD SINCE ALL DASH LIGHTS HAD GONE OUT). IT WAS EXTREMELY DIFFICULT FOR ME TO NAVIGATE THE VEHICLE SAFELY TO THE SIDE OF THE ROAD IN RUSH HOUR TRAFFIC WITHOUT THE ASSISTANCE OF POWER BRAKES OR POWER STEERING. AFTER STOPPING THE VEHICLE, I RECYCLED THE IGNITION AND THE VEHICLE OPERATED NORMALLY THE REST OF THE WAY HOME (~20 MILES) AND TO WORK THE NEXT MORNING. EARLIER THAT MORNING WHILE STOPPED AT AN INTERSECTION LIGHT, THE ABS, TC AND THEFT LIGHT ALSO ACTIVATED, THOUGH THE VEHICLE DID NOT EXPERIENCE A SHUT DOWN/POWER DOWN, OR EVEN A STALL. I CONTACTED SATURN OF PLYMOUTH AND THE SERVICE DEPARTMENT AGREED TO RESEARCH THE ISSUE AND CONTACT ME BACK TO SET UP AN APPOINTMENT TO BRING THE CAR IN. PRIOR VEHICLE HISTORY WHICH MAY OR MAY NOT BE RELEVANT TO THIS ISSUE: 1) IGN MODULE REPLACED UNDER RECALL, 2) HEADLAMPS FLICKER OCCASIONALLY AND INTERMITTENTLY UNDER CHANGES IN VEHICLE ELECTRICAL LOAD ' THIS HAS OCCURRED EVER SINCE I BOUGHT THE VEHICLE NEW, BUT GM SAYS THIS IS "NORMAL OPERATION", 3) BATTERY & STARTER REPLACED FALL 2007. THANK YOU IN ADVANCE FOR HELPING TO ADDRESS THIS ISSUE. IT IS A VERY SCARY FEELING TO EXPERIENCE SUDDEN VEHICLE SHUTDOWN AND DRASTIC CHANGE IN STEERING AND BRAKE PERFORMANCE. *TR

NHTSA ODI #10246358

105,000 miles · Aug 28, 2008
Engine And Engine Cooling

THE TIMING CHAIN ON MY 2003 SATURN L200 WITH 108,000 MILES IS ABOUT TO FAIL AND APPARENTLY THERE IS A KNOWN (NHTSA INVESTIGATED EVEN) PROBLEM WITH THESE VEHICLES. $1300 I DON'T HAVE TO FIX IT. THIS IS ALONG WITH A SERIES OF AIR CONDITIONER PROBLEMS (IMPROPER TUBE MOUNTING SUCH THAT IT WORE THROUGH) COSTING OVER $1000 DOLLARS SIN…

Read full complaint

THE TIMING CHAIN ON MY 2003 SATURN L200 WITH 108,000 MILES IS ABOUT TO FAIL AND APPARENTLY THERE IS A KNOWN (NHTSA INVESTIGATED EVEN) PROBLEM WITH THESE VEHICLES. $1300 I DON'T HAVE TO FIX IT. THIS IS ALONG WITH A SERIES OF AIR CONDITIONER PROBLEMS (IMPROPER TUBE MOUNTING SUCH THAT IT WORE THROUGH) COSTING OVER $1000 DOLLARS SINCE I PURCHASED THE VEHICLE. *TR

NHTSA ODI #10240092

63,000 miles · Aug 15, 2008
Electrical System

I WAS DRIVING WHEN THE VEHICLE STOPPED RUNNING. WHILE THE FUEL PUMP NEEDED REPLACEMENT, IN FACT IT APPEARS THAT THERE WAS WIDE SPREAD ELECTRICAL DAMAGE. THE DAMAGE IS IDENTICAL TO THE DAMAGE DESCRIBED IN SATURN RECALL 03V231000. I CONTACTED SATURN, BUT THEY SAY THAT THE RECALL DOES NOT COVER MY CAR. BASED ON THE SYMPTOMS, IT'S P…

Read full complaint

I WAS DRIVING WHEN THE VEHICLE STOPPED RUNNING. WHILE THE FUEL PUMP NEEDED REPLACEMENT, IN FACT IT APPEARS THAT THERE WAS WIDE SPREAD ELECTRICAL DAMAGE. THE DAMAGE IS IDENTICAL TO THE DAMAGE DESCRIBED IN SATURN RECALL 03V231000. I CONTACTED SATURN, BUT THEY SAY THAT THE RECALL DOES NOT COVER MY CAR. BASED ON THE SYMPTOMS, IT'S POSSIBLE THAT IT SHOULD COVER MY PARTICULAR VEHICLE. MY VIN NUMBER IS . SATURN DID ASSIGN A CASE NUMBER TO THIS INCIDENT, CASE NUMBER 71-654487537, HOWEVER, THEY CLAIM NO RESPONSIBILITY. *TR

NHTSA ODI #10238373

67,000 miles · Aug 8, 2008
Engine And Engine Cooling

I WAS DRIVING MY SATURN L200 ON A COUNTRY ROAD AT ABOUT 35 MPH. THE ENGINE SUDDENLY STOPPED RUNNING, AND WOULD NOT RESTART. THE CAR BECAME DIFFICULT TO STEER AND STOP WITHOUT THE POWER STEERING AND BRAKES. I CAME CLOSE TO RUNNING INTO A DITCH AS A RESULT OF THE DIFFICULTY IN CONTROLLING THE CAR. *TR

NHTSA ODI #10237437

Official recalls

4

05V245000 · Exterior Lighting:brake Lights

Jun 2, 2005

ON CERTAIN SEDANS AND WAGONS, THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.

Consequence & remedy

Consequence: THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP) OR TAIL LAMPS. A FOLLOWING DRIVER MAY NOT KNOW WHEN THE BRAKES HAVE BEEN APPLIED, AND A REAR-END CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSTALL TWO NEW TAIL LAMP REINFORCING SOCKET ADAPTERS AND SOCKETS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 17, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

05V158000 · Seat Belts

Apr 20, 2005

CERTAIN WAGONS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES." THE SEAT BELT ANCHOR MAY SEPARATE FROM THE FLOOR OF THE VEHICLE BEFORE HOLDING THE REQUIRED TEST LOAD FOR THE REQUIRED TIME.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED IN CRASH, THE RIGHT AND CENTER REAR SEAT OCCUPANTS MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL INSTALL A REAR SEAT CENTER BELT ANCHOR REINFORCEMENT PLATE TO THE FLOOR PAN OF THE VEHICLE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 25, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

03V231000 · Electrical System:ignition:module

Jun 23, 2003

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L L4 (L61) ENGINES, A FAILURE OF THE IGNITION CONTROL MODULE MAY CAUSE DETERIORATION IN IDLE QUALITY, REDUCTION IN OVERALL ENGINE POWER, AND THE VEHICLE MAY BE HARD TO START. CONTINUED OPERATION OF THE VEHICLE AFTER SUCH AN IGNITION MODULE FAILURE WILL RESULT IN THE "SERVICE ENGINE SOON" LIGHT FLASHING, AND MAY LEAD TO SECONDARY FAILURES OF THE CATALYTIC CONVERTER, OXYGEN SENSOR, AND EXHAUST RESONATOR.

Consequence & remedy

Consequence: FAILURE OF THE RESONATOR WILL CAUSE INCREASED EXHAUST NOISE. PROLONGED OPERATION OF THE VEHICLE FOLLOWING A RESONATOR FAILURE MAY LEAD TO A FIRE.

Remedy: DEALERS WILL (1) REPLACE THE IGNITION CONTROL MODULE, (2) REPLACE THE IGNITION CONTROL MODULE AND SPARK PLUGS, OR (3) REPLACE THE IGNITION CONTROL MODULE, SPARK PLUGS, AND UPDATE THE POWERTRAIN CONTROL MODULE CALIBRATION. OWNER NOTIFICATION BEGAN ON AUGUST 4, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT 3.

02V283000 · Visibility:windshield Wiper/washer:motor

Oct 29, 2002

CERTAIN SPORT UTILITY AND PASSENGER VEHICLES EXHIBIT A CONDITION IN WHICH THE WINDSHIELD WIPER MOTOR COULD FAIL DURING USE BECAUSE OF IMPROPER MANUFACTURE.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR IN SEVERE WEATHER, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE WIPER MOTOR ASSEMBLY. OWNER NOTIFICATION BEGAN NOVEMBER 6, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT #3 OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE06006 · Timing Chain Failure

Opened Jan 24, 2006 · Closed Jun 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).

DP05008 · Timing Chain Failure

Opened Dec 20, 2005 · Closed Feb 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED THAT CERTAIN MY 2002-2003 SATURN VUE AND MY 2003 SATURN ION MODEL VEHICLES WITH THE 2.2L ENGINE VEHICLESCOVERED BY A TECHNICAL SERVICE BULLETIN (03-06-01-017) THAT ADDRESSED TIMING CHAIN DESIGN AND SERVICE PROCEDURE CHANGES, EXHIBITED NO COMPLAINTS OF TIMING CHAIN FAILURE.ODI WILL GRANT THE PETITION AND OPEN A PRELIMINARY EVALUATION TO ASSESS THE FREQUENCY, TREND, SCOPE AND SAFETY CONSEQUENCES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.REFER TO PE06-006.