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2003 Saturn L200

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

118 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

7 crash reports7 fire reports8 injury reports

Fuel System, Gasoline complaints

14 reports
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63,000 miles · Oct 1, 2014
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT STATED THAT GASOLINE FUEL FUMES WERE EMITTED IN AND AROUND THE VEHICLE. THE FAILURE WAS PERSISTENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER HAD NOT BEEN NOTIFIED OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 63,000. THE VIN WAS NOT AVAILABLE.

NHTSA ODI #10640554

68,000 miles · Sep 26, 2014
Electrical SystemFuel System, Gasoline

TL* THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 15 MPH, THE VEHICLE STALLED AND THE KEY FAILED TO TURN IN THE IGNITION WITHOUT WARNING. AN INDEPENDENT MECHANIC WENT TO DIAGNOSE THE VEHICLE AND REPLACED THE IGNITION CONTROL SWITCH. IN ADDITION, A STRONG ODOR OF FUEL EMITTED INSIDE O…

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TL* THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 15 MPH, THE VEHICLE STALLED AND THE KEY FAILED TO TURN IN THE IGNITION WITHOUT WARNING. AN INDEPENDENT MECHANIC WENT TO DIAGNOSE THE VEHICLE AND REPLACED THE IGNITION CONTROL SWITCH. IN ADDITION, A STRONG ODOR OF FUEL EMITTED INSIDE OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 68,000.

NHTSA ODI #10639335

95,868 miles · Oct 16, 2013
EngineFuel System, Gasoline

FUEL IS LEAKING AT THE NIPPLE FROM FUEL PUMP. *TR

NHTSA ODI #10548137

81,230 miles · Dec 22, 2010
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH UP AN INCLINE WHEN THE ENGINE STALLED WITHOUT WARNING. THE ENGINE FAILED TO RESTART AFTER NUMEROUS ATTEMPTS. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE FUEL PUMP AND FUEL FILTER WERE REPLACED. THE FAILURE MILEAGE WAS APPROXIMATELY …

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TL* THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH UP AN INCLINE WHEN THE ENGINE STALLED WITHOUT WARNING. THE ENGINE FAILED TO RESTART AFTER NUMEROUS ATTEMPTS. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE FUEL PUMP AND FUEL FILTER WERE REPLACED. THE FAILURE MILEAGE WAS APPROXIMATELY 81,230. UPDATED 02/09/11*LJ UPDATED 09/19/11

NHTSA ODI #10372108

36,525 miles · Sep 4, 2007
Electrical SystemFuel System, Gasoline

ON 9/01/2007 MY SATURN L200 SEDAN SUDDENLY STARTED MAKING A LOUD NOISE EMANATING FROM THE EXHAUST AND WITHIN TWO MINUTES THE VEHICLE FAILED TO RUN ANY FURTHER. THE CHECK ENGINE LIGHT FLASHED REPEATEDLY AND A SMELL FROM THE EXHAUST WAS NOTED AND SUBSEQUENT TRIES TO RESTART THE VEHICLE DRAINED THE BATTERY COMPLETELY. PRIOR TO THI…

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ON 9/01/2007 MY SATURN L200 SEDAN SUDDENLY STARTED MAKING A LOUD NOISE EMANATING FROM THE EXHAUST AND WITHIN TWO MINUTES THE VEHICLE FAILED TO RUN ANY FURTHER. THE CHECK ENGINE LIGHT FLASHED REPEATEDLY AND A SMELL FROM THE EXHAUST WAS NOTED AND SUBSEQUENT TRIES TO RESTART THE VEHICLE DRAINED THE BATTERY COMPLETELY. PRIOR TO THIS THE FAN HAD CYCLED ON INDICATING A HEAT PROBLEM. ALL ISSUES PERTAINING TO THE PROBLEM MATCH EXACTLY WHAT NHTSA CAMPAIGN ID NUMBER: 03V231000 HAD LISTED. SATURN ROADSIDE ASSISTANCE PROVIDED A TOW AT MY EXPENSE AND THE DRIVER REFUSED DELIVERY TO THE SATURN OF WEST LIBERTY AVENUE DEALER BUT INSTEAD TOWED THE VEHICLE TO MY HOME AND HE WAS RATHER DISINTERESTED IN DROPPING THE VEHICLE OFF AT THE DEALER AS I HAD INSTRUCTED HIM. A CALL TO SATURN CORPORATION YIELDED A CUSTOMER SERVICE REPRESENTATIVE TELLING ME THAT NO SUCH CAMPAIGN ID OR RECALL EXISTED FOR MY VEHICLE ALTHOUGH MY VIN IS IN THE RANGE OF AFFECTED VEHICLES. A CALL TO THE SATURN DEALERSHIPS SERVICE REPRESENTATIVE JUSTIN YIELDED THE SAME COMMENT. A RETURN CALL TO SATURN CORPORATION YIELDED YET ANOTHER PERSON STATING THE SAME. THE FIRST REP FROM SATURN CONFERENCING CALLED JUSTIN AT THE DEALERSHIP AND THE STORY THEN CHANGED FROM NO RECALL TO A RECALL BEING FOUND AND PERFORMED BY A PLEASANT HILLS SATURN DEALER. THE RECALL IN QUESTION WAS NEVER PERFORMED SINCE NO VISIBLE STICKER WITH THE RECALL INFORMATION WAS AFFIXED BY ANY SATURN MECHANIC IN THE ENGINE COMPARTMENT WHICH CONFIRMS THE VEHICLE NEVER HAD SUCH SERVICE PERFORMED. I AM NOW STUCK WITH A VEHICLE IN MY DRIVEWAY WHICH NEVER HAD THE RECALL PERFORMED AND TO WHICH COULD HAVE HAD A FIRE CAUSED BUT I WAS FORTUNATE ENOUGH TO NOT HAVE HAD THAT ISSUE. THE SERVICE MANAGER AT THE DEALER STATED I NEEDED TO PAY FOR ANOTHER TOW AND THAT I WOULD BE BILLED FOR THE WORK. *TR THE CONSUMER PROVIDED DOCUMENTATION THE VEHICLE FAILED THE EMISSIONS TEST. THE DEALER STATED FOUND NO FUEL PRESSURE AND REPLACED FUEL PUMP. UPDATED 09/19/07 *TR

NHTSA ODI #10201776

48,000 miles · Mar 30, 2007
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

TL*- THE CONTACT OWNS A 2003 SATURN L SERIES. WHILE DRIVING AT 30 MPH THE ELECTRICAL WARNING LIGHT ILLUMINATED ,AND THE FRONT END BEGAN TO SHAKE. THE CHECK ENGINE LIGHT ALSO ILLUMINATED. THE CONTACT STATED THAT SHE PULLED OVER AND TURNED THE VEHICLE OFF, AND RESTARTED THE VEHICLE AFTER WAITING ABOUT TEN MINUTES. THE CHECK ENGI…

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TL*- THE CONTACT OWNS A 2003 SATURN L SERIES. WHILE DRIVING AT 30 MPH THE ELECTRICAL WARNING LIGHT ILLUMINATED ,AND THE FRONT END BEGAN TO SHAKE. THE CHECK ENGINE LIGHT ALSO ILLUMINATED. THE CONTACT STATED THAT SHE PULLED OVER AND TURNED THE VEHICLE OFF, AND RESTARTED THE VEHICLE AFTER WAITING ABOUT TEN MINUTES. THE CHECK ENGINE LIGHT REMAINED ILLUMINATED, WHITE SMOKE STARTED EXITING THE EXHAUST PIPE AND THE VEHICLE BEGAN TO SHAKE. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT STATED THIS OCCURRED ON FIVE DIFFERENT OCCASIONS. THE DEALER HAD REPLACED THE PUMP AND/OR GAS COOLANT, INSULATOR ASSEMBLY FRONT SUSPENSION SUPPORT, OXYGEN SENSOR AND EXHAUST SYSTEM. THE CURRENT MILEAGE WAS 48,000. *AK

NHTSA ODI #10186591

48,400 miles · Nov 16, 2006
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

2003 SATURN L200 WITH 48,000 MILES DIED WHILE DRIVING. WE HAD TO QUICKLY SWERVE TO OPPOSITE SIDE OF ROAD WHERE THERE WAS A SHOULDER IN ORDER TO GET OUT OF THE TRAFFIC LANE(NO SHOULDER ON THE LANE WE WERE IN). CAR WAS TOWED, AND WAS DIAGNOSED WITH A BROKEN TIMING CHAIN, PROBABLE ENGINE DAMAGE, AND POSSIBLE FUEL PUMP FAILURE. S…

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2003 SATURN L200 WITH 48,000 MILES DIED WHILE DRIVING. WE HAD TO QUICKLY SWERVE TO OPPOSITE SIDE OF ROAD WHERE THERE WAS A SHOULDER IN ORDER TO GET OUT OF THE TRAFFIC LANE(NO SHOULDER ON THE LANE WE WERE IN). CAR WAS TOWED, AND WAS DIAGNOSED WITH A BROKEN TIMING CHAIN, PROBABLE ENGINE DAMAGE, AND POSSIBLE FUEL PUMP FAILURE. SINCE I JUST PUT A NEW ALTERNATOR AND BATTERY IN THE VEHICLE THREE WEEKS PRIOR, I CONTACTED MANUFACTURER AND TALKED WITH DEALER ABOUT WORKING WITH ME TO FIX THIS CAR. THEY WOULD NOT EVEN DISCUSS NEXT STEP UNTIL I AUTHORIZED (PAID FOR) A $750 TEAR DOWN OF THE MOTOR TO "FULLY DIAGNOSE" THE PROBLEM. I REFUSED TO TO AUTHORIZE, BECAUSE ALL OF THE BURDEN AT THAT POINT WOULD BE ON ME, WHATEVER HAPPENED. SITUATION WAS NEVER RESOLVED; I TRADED THE CAR (AT A DRASTIC REDUCTION OF VALUE DUE TO ITS NON-WORKING CONDITION). *NM

NHTSA ODI #10173625

Mileage unknown · Oct 10, 2006
Fuel System, Gasoline

CHECK ENGINE LIGHT COMES ON - FOUND OUT THAT GAS CAP DOES NOT STAY SECURE AND WILL HAVE TO HAVE GAS CAP REPLACED - I COULD NOT LOCATE ANY DAMAGE TO CAP THIS STARTED IN AUGUST OF 2006 - I ORIGINALLY THOUGHT I WAS NOT SECURING GAS CAP BUT I MADE SURE IT CLICKED AND WHEN I PULLED ON IT - CAME RIGHT OUT THIS MORNING. *NM

NHTSA ODI #10170360

58,270 miles · Oct 4, 2006
Fuel System, Gasoline

ON JANUARY 30, 2006, MY 2003 L200 WOULD NOT START. I HAD THE VEHICLE TOWED TO SATURN OF THE VALLEY WHERE I HAD PURCHASED THE VEHICLE NEW IN OCTOBER, 2002. THEY DETERMINED THAT THE PROBLEM WAS A FAILED FUEL PUMP THAT NEEDED TO BE REPLACED. AT THE TIME, THE VEHICLES MILEAGE WAS 58,270. THE TOTAL COST OF REPLACEMENT CAME TO $55…

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ON JANUARY 30, 2006, MY 2003 L200 WOULD NOT START. I HAD THE VEHICLE TOWED TO SATURN OF THE VALLEY WHERE I HAD PURCHASED THE VEHICLE NEW IN OCTOBER, 2002. THEY DETERMINED THAT THE PROBLEM WAS A FAILED FUEL PUMP THAT NEEDED TO BE REPLACED. AT THE TIME, THE VEHICLES MILEAGE WAS 58,270. THE TOTAL COST OF REPLACEMENT CAME TO $553.79 INCLUDING PARTS, LABOR AND APPLICABLE TAX. SUBSEQUENTLY, ON SEPTEMBER 25, 2006, I TOOK MY 2002 L200 TO SATURN OF THE VALLEY WHERE I HAD PURCHASED THE VEHICLE NEW IN OCTOBER, 2001, DUE TO A POSSIBLE FUEL PUMP LINE LEAK THAT HAD BEEN DISCOVERED ON THE PRIOR SATURDAY, 9/23/06, BY THE FIRESTONE FACILITY WHERE I HAD TAKEN THE VEHICLE FOR SERVICING BECAUSE I COULD SMELL GAS COMING FROM THE PASSENGER SIDE ENGINE COMPARTMENT. SATURN OF THE VALLEY DETERMINED THAT THE FUEL PUMP LINES WERE LEAKING AND THAT THE FUEL PUMP NEEDED TO BE REPLACED. AT THE TIME, THE VEHICLES MILEAGE WAS 75,202. SATURN OF THE VALLEY AGREED TO COVER THE COST OF THE PART BUT I PAID THE LABOR. SUBSEQUENT TO THIS, I WROTE TO SATURN CUSTOMER SERVICE AND REQUESTED THAT THEY COVER THE COST OF THE PART WITH REGARD TO THE 1/30/06 2003 L200 FUEL PUMP FAILURE. I EXPLAINED THAT THE FUEL PUMP FAILURE WAS DUE TO A MANUFACTURER'S DEFECT, AS THE SAME PART FAILED ON BOTH OF MY VEHICLES OF THE SAME MODEL, ONE PRODUCTION YEAR APART, PURCHASED NEW AT THE SAME FACILITY, AT RELATIVELY LOW MILEAGE. SATURN CORP. DENIES THAT THERE'S A MANUFACTURER'S DEFECT ON THIS PART. HOWEVER, SATURN HAS DISCONTINUED PRODUCTION OF THE L SERIES MODEL VEHICLES. THIS IS HIGHLY SUSPICIOUS AND WARRANTS AN INVESTIGATION TO DETERMINE IF A MANUFACTURER'S DEFECT IS AT FAULT. *JB

NHTSA ODI #10169945

1,000 miles · Feb 22, 2006
Fuel System, Gasoline

IN THE YEAR 2003 AFTER HAVING MY L200 FOR ABOUT 6 MONTHS 1000 MILES MY FUEL PUMP WENT IT WAS UNDER WARRANTY BUT I TOOK IT TO SATURN OF CLEARANCE THEY TOLD ME THERE WAS NOTHING WRONG SO I WAS ALMOST HOME AND BLACK SMOKE WAS FLOWING OUT OF MY TAIL PIPE AND WHEN I STOPPED TO GET SOME GAS AFTER I GOT GAS I WENT TO START MY CAR A…

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IN THE YEAR 2003 AFTER HAVING MY L200 FOR ABOUT 6 MONTHS 1000 MILES MY FUEL PUMP WENT IT WAS UNDER WARRANTY BUT I TOOK IT TO SATURN OF CLEARANCE THEY TOLD ME THERE WAS NOTHING WRONG SO I WAS ALMOST HOME AND BLACK SMOKE WAS FLOWING OUT OF MY TAIL PIPE AND WHEN I STOPPED TO GET SOME GAS AFTER I GOT GAS I WENT TO START MY CAR AND IT WOULDN'T START THEN IT WOULD AND IT WOULD STALL SO I TOOK IT BACK UP THERE THE SECOND TIME AND THEY SAID OH ITS YOUR FUEL PUMP WELL WHY DIDN'T THEY LISTEN THE FIRST TIME . *NM

NHTSA ODI #10150872

Official recalls

4

05V245000 · Exterior Lighting:brake Lights

Jun 2, 2005

ON CERTAIN SEDANS AND WAGONS, THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.

Consequence & remedy

Consequence: THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP) OR TAIL LAMPS. A FOLLOWING DRIVER MAY NOT KNOW WHEN THE BRAKES HAVE BEEN APPLIED, AND A REAR-END CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSTALL TWO NEW TAIL LAMP REINFORCING SOCKET ADAPTERS AND SOCKETS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 17, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

05V158000 · Seat Belts

Apr 20, 2005

CERTAIN WAGONS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES." THE SEAT BELT ANCHOR MAY SEPARATE FROM THE FLOOR OF THE VEHICLE BEFORE HOLDING THE REQUIRED TEST LOAD FOR THE REQUIRED TIME.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED IN CRASH, THE RIGHT AND CENTER REAR SEAT OCCUPANTS MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL INSTALL A REAR SEAT CENTER BELT ANCHOR REINFORCEMENT PLATE TO THE FLOOR PAN OF THE VEHICLE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 25, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

03V231000 · Electrical System:ignition:module

Jun 23, 2003

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L L4 (L61) ENGINES, A FAILURE OF THE IGNITION CONTROL MODULE MAY CAUSE DETERIORATION IN IDLE QUALITY, REDUCTION IN OVERALL ENGINE POWER, AND THE VEHICLE MAY BE HARD TO START. CONTINUED OPERATION OF THE VEHICLE AFTER SUCH AN IGNITION MODULE FAILURE WILL RESULT IN THE "SERVICE ENGINE SOON" LIGHT FLASHING, AND MAY LEAD TO SECONDARY FAILURES OF THE CATALYTIC CONVERTER, OXYGEN SENSOR, AND EXHAUST RESONATOR.

Consequence & remedy

Consequence: FAILURE OF THE RESONATOR WILL CAUSE INCREASED EXHAUST NOISE. PROLONGED OPERATION OF THE VEHICLE FOLLOWING A RESONATOR FAILURE MAY LEAD TO A FIRE.

Remedy: DEALERS WILL (1) REPLACE THE IGNITION CONTROL MODULE, (2) REPLACE THE IGNITION CONTROL MODULE AND SPARK PLUGS, OR (3) REPLACE THE IGNITION CONTROL MODULE, SPARK PLUGS, AND UPDATE THE POWERTRAIN CONTROL MODULE CALIBRATION. OWNER NOTIFICATION BEGAN ON AUGUST 4, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT 3.

02V283000 · Visibility:windshield Wiper/washer:motor

Oct 29, 2002

CERTAIN SPORT UTILITY AND PASSENGER VEHICLES EXHIBIT A CONDITION IN WHICH THE WINDSHIELD WIPER MOTOR COULD FAIL DURING USE BECAUSE OF IMPROPER MANUFACTURE.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR IN SEVERE WEATHER, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE WIPER MOTOR ASSEMBLY. OWNER NOTIFICATION BEGAN NOVEMBER 6, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT #3 OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE06006 · Timing Chain Failure

Opened Jan 24, 2006 · Closed Jun 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).

DP05008 · Timing Chain Failure

Opened Dec 20, 2005 · Closed Feb 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED THAT CERTAIN MY 2002-2003 SATURN VUE AND MY 2003 SATURN ION MODEL VEHICLES WITH THE 2.2L ENGINE VEHICLESCOVERED BY A TECHNICAL SERVICE BULLETIN (03-06-01-017) THAT ADDRESSED TIMING CHAIN DESIGN AND SERVICE PROCEDURE CHANGES, EXHIBITED NO COMPLAINTS OF TIMING CHAIN FAILURE.ODI WILL GRANT THE PETITION AND OPEN A PRELIMINARY EVALUATION TO ASSESS THE FREQUENCY, TREND, SCOPE AND SAFETY CONSEQUENCES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.REFER TO PE06-006.