TL* THE CONTACT OWNS A 2003 SATURN L200. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING AND THEN RESTARTED INDEPENDENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 86,000.
2003 Saturn L200
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
118 reports with mileage · 20 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Exterior Lighting. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
50 reportsPARKED CAR AND LOCKED WITH REMOTE. UPON RETURN TO VEHICLE SMELLED GAS AND WAS LOCKED OUT OF 2003 SATURN LS200 AFTER ONLY 17,500 MILES DRIVEN. PURCHASED NEW IN 2003. STRANDED UNTIL AAA TOW TO LAS VEGAS FINDLAY GM DEALERSHIP. OPENED MANUALLY WITH KEY INSTEAD OF REMOTE. ATTEMPTED TO START CAR ENGINE. TURNED OVER FOR A FEW SECO…
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PARKED CAR AND LOCKED WITH REMOTE. UPON RETURN TO VEHICLE SMELLED GAS AND WAS LOCKED OUT OF 2003 SATURN LS200 AFTER ONLY 17,500 MILES DRIVEN. PURCHASED NEW IN 2003. STRANDED UNTIL AAA TOW TO LAS VEGAS FINDLAY GM DEALERSHIP. OPENED MANUALLY WITH KEY INSTEAD OF REMOTE. ATTEMPTED TO START CAR ENGINE. TURNED OVER FOR A FEW SECONDS AND DIED. ALL DASHBOARD GAUGES NOT WORKING. PROBLEM PER GM DEALER WAS TWOFOLD: (1) FAULTY BODY CONTROL MODULE (BCM) THAT CONTROLS VEHICLE'S ENTIRE ELECTRICAL SYSTEM FAILED AND REQUIRED COSTLY REPLACEMENT PART AT $614 PLUS LABOR; ALSO (2) FUEL PUMP FAILED AND REQUIRED COSTLY PART REPLACEMENT AT $498 PLUS LABOR AND CLEANING OF FUEL SYSTEM. AFTER BRIEF INTERNET SEARCH I FOUND THESE TWO PARTS ARE NOTORIOUS FOR FAILURES IN SATURN VEHICLES. HAVE BEEN FAILING SINCE 2003 AND CONTINUE TO FAIL. COMPLAINTS HAVE BEEN MADE BY SATURN OWNERS TO GM AND THE NTSB. GAUGES AND LIGHTS HAVE REPORTEDLY FAILED EVEN WHEN DRIVING BECAUSE OF FAULTY BCM. AN INITIAL BODY CONTROL MODULE (BCM) RECALL (SATURN RECALL #03C06) IS NOTED BY OTHER OWNERS, BUT I NEVER RECEIVED A NOTIFICATION. THE BCM AND FUEL PUMP SHOULD NOT FAIL AT 17,500 MILES!! THIS IS A MANUFACTURER DEFECT. THE BCM AND FUEL PUMP ARE VERY EXPENSIVE TO REPAIR! *TR
CAR IGNITION DOES NOT WANT TO TURN TO "OFF" WHEN CAR IS TURNED OFF AND IN PARK, REFUSES TO RELEASE KEY UNTIL WE PRY IT OUT OR MOVE STEERING WHEEL INTO LOCKED POSITION. HAS EATEN A KEY ALMOST COMPLETELY THROUGH IN THE PAST YEAR. MANY SATURNS ARE HAVING THIS PROBLEM WITH THE IGNITION. *TR
2003 SATURN L200. CONSUMER STATES VEHICLE RUNS ROUGH AND HAS LOW POWER AND SOMETIMES ENGINE LIGHT WOULD COME ON *TGW THE CONSUMER STATED A FEW WEEKS AGO, THE VEHICLE MADE A HORRENDOUS NOISE AND STARTED TO RUN ROUGH. HE TOOK THE VEHICLE TO A REPAIR SHOP, BUT A CODE DID NOT SHOW ON THE COMPUTER. HOWEVER, WHEN THEY LOOKED ON THE I…
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2003 SATURN L200. CONSUMER STATES VEHICLE RUNS ROUGH AND HAS LOW POWER AND SOMETIMES ENGINE LIGHT WOULD COME ON *TGW THE CONSUMER STATED A FEW WEEKS AGO, THE VEHICLE MADE A HORRENDOUS NOISE AND STARTED TO RUN ROUGH. HE TOOK THE VEHICLE TO A REPAIR SHOP, BUT A CODE DID NOT SHOW ON THE COMPUTER. HOWEVER, WHEN THEY LOOKED ON THE INTERNET, THEY FOUND A RECALL REGARDING THE IGNITION CONTROL MODULE, WHICH DESCRIBED WHAT THE CONSUMER EXPERIENCED. THE LOCAL DEALERSHIP STATED ACCORDING TO THEIR RECORDS, THE RECALL HAD ALREADY BEEN PERFORMED. ALSO, THE IGNITION TOWER HAD SINCE FAILED. THE CONSUMER STATED HE WAS NEVER NOTIFIED OF A RECALL.
TL* THE CONTACT OWNS A 2003 SATURN L-SERIES. THE CONTACT STATED WHILE ATTEMPTING TO START THE VEHICLE, IT WOULD NOT START AND SMOKE BEGAN TO RISE FROM UNDERNEATH THE HOOD. AN INDEPENDENT MECHANIC ARRIVED AND DISCONNECTED THE BATTERY. THE VEHICLE WAS IN THE PROCESS OF BEING TOWED TO AN AUTHORIZED DEALER. THE AUTHORIZED DEALER WAS…
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TL* THE CONTACT OWNS A 2003 SATURN L-SERIES. THE CONTACT STATED WHILE ATTEMPTING TO START THE VEHICLE, IT WOULD NOT START AND SMOKE BEGAN TO RISE FROM UNDERNEATH THE HOOD. AN INDEPENDENT MECHANIC ARRIVED AND DISCONNECTED THE BATTERY. THE VEHICLE WAS IN THE PROCESS OF BEING TOWED TO AN AUTHORIZED DEALER. THE AUTHORIZED DEALER WAS NOTIFIED AND THE CONTACT WAS INFORMED THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 03V231000 (ELECTRICAL SYSTEM:IGNITION:MODULE). THE FAILURE AND CURRENT MILEAGES WERE 75,000.
WHEN DRIVING THE HEADLIGHTS AND ALL GAUGES TURN OFF AND COME BACK ON BUT NOW THE GAUGES DON'T WORK THE HEAD LIGHTS STAY ON WHEN THE CAR IS TURNED OFF AND GO OUT WHILE DRIVING THE DOORS WILL NOT UNLOCK THE SECURITY LIGHT COMES ON AND RESETS THE MILEAGE EVERYTIME THE LIGHTS TURN OFF, AND ALL POWER TURNS OFF. THE ALTERNATOR WAS TES…
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WHEN DRIVING THE HEADLIGHTS AND ALL GAUGES TURN OFF AND COME BACK ON BUT NOW THE GAUGES DON'T WORK THE HEAD LIGHTS STAY ON WHEN THE CAR IS TURNED OFF AND GO OUT WHILE DRIVING THE DOORS WILL NOT UNLOCK THE SECURITY LIGHT COMES ON AND RESETS THE MILEAGE EVERYTIME THE LIGHTS TURN OFF, AND ALL POWER TURNS OFF. THE ALTERNATOR WAS TESTED AND THE BATTERY WAS REPLACED AS WELL AS THE ELECTRICAL PORTION OF THE IGNITION SWITCH. *TR
BODY-CONTROL MODULE FAILURE: WITHIN 3 MONTHS OF EACH OTHER, THE BODY-CONTROL MODULE (BCM) AND ENGINE COOLANT THERMOSTAT HAD TO BE REPLACED. SATURN DEALER, ON 3/28/2009 TOLD ME THAT THE BCM, IF NOT REPLACED, COULD LEAD TO SERIOUS FAILURES, SUCH AS FAILURE TO START, OVERHEATING AND OTHER PROBLEMS. OVER PRIOR SEVERAL WEEKS, THE…
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BODY-CONTROL MODULE FAILURE: WITHIN 3 MONTHS OF EACH OTHER, THE BODY-CONTROL MODULE (BCM) AND ENGINE COOLANT THERMOSTAT HAD TO BE REPLACED. SATURN DEALER, ON 3/28/2009 TOLD ME THAT THE BCM, IF NOT REPLACED, COULD LEAD TO SERIOUS FAILURES, SUCH AS FAILURE TO START, OVERHEATING AND OTHER PROBLEMS. OVER PRIOR SEVERAL WEEKS, THERE WERE INTERMITTENT READINGS ON DASHBOARD, INCLUDING CHECK ENGINE, SERVICE ENGINE, AIRBAG WARNING LIGHT AND ABS WARNING LIGHT. APPARENTLY NOTHING WRONG WITH THE ENGINE, AIRBAG OR BRAKES THEMSELVES, BUT THE BCM WAS GOING BAD, CAUSING THE READINGS ON DASHBOARD. BCM REPLACEMENT APPROX. $450 AND ENGINE COOLANT THERMOSTAT REPLACEMENT COST APPROX $300. *TR
TL*THE CONTACT OWNS A 2003 SATURN L200. WHILE DRIVING AT ANY SPEED OR EVEN WHILE THE VEHICLE IS IN PARK, THE HEADLIGHTS TURN ON AND OFF, THE GAUGES CONSTANTLY FLASH ON THE INSTRUMENT PANEL, THE DOOR LOCKS WILL LOCK AND UNLOCK THEMSELVES, AND THE WINDOWS WILL ROLL DOWN AND BACK UP AUTOMATICALLY. THE WINDOWS ARE CURRENTLY INOPER…
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TL*THE CONTACT OWNS A 2003 SATURN L200. WHILE DRIVING AT ANY SPEED OR EVEN WHILE THE VEHICLE IS IN PARK, THE HEADLIGHTS TURN ON AND OFF, THE GAUGES CONSTANTLY FLASH ON THE INSTRUMENT PANEL, THE DOOR LOCKS WILL LOCK AND UNLOCK THEMSELVES, AND THE WINDOWS WILL ROLL DOWN AND BACK UP AUTOMATICALLY. THE WINDOWS ARE CURRENTLY INOPERATIVE DUE TO THIS FAILURE. WHENEVER THE CONTACT DRIVES THE VEHICLE, HE SMELLS BURNING WIRES, BUT THERE IS NO SMOKE. HE FEELS THAT THE VEHICLE IS EXTREMELY DANGEROUS TO DRIVE. HE TOOK THE VEHICLE TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE BODY CONTROL MODULE WAS THE CAUSE OF THE FAILURE. THE CONTACT DID NOT GET THE VEHICLE REPAIRED BECAUSE HE BELIEVES IT SHOULD BE COVERED UNDER A RECALL DUE TO THE SAFETY RISK INVOLVED. THE MANUFACTURER STATED THAT THE OWNER WAS RESPONSIBLE FOR THE REPAIRS. THE FAILURE MILEAGE WAS 105,000 AND CURRENT MILEAGE WAS 115,000.
ODO ~82000. I WAS DRIVING NORTH ON M-39 WHEN I NOTICED SEVERAL DASH LIGHTS ILLUMINATE: ABS, TC AND THEFT (THERE MAY HAVE BEEN MORE, BUT I AM CERTAIN THAT IT WAS NOT ALL OF THE DASH INDICATORS). THE VEHICLE WAS STILL RUNNING AT THIS POINT. MOMENTARILY, THOUGH, THE VEHICLE LOST ALL POWER (NOT LIKE A STALL, BUT JUST LIKE IT WEN…
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ODO ~82000. I WAS DRIVING NORTH ON M-39 WHEN I NOTICED SEVERAL DASH LIGHTS ILLUMINATE: ABS, TC AND THEFT (THERE MAY HAVE BEEN MORE, BUT I AM CERTAIN THAT IT WAS NOT ALL OF THE DASH INDICATORS). THE VEHICLE WAS STILL RUNNING AT THIS POINT. MOMENTARILY, THOUGH, THE VEHICLE LOST ALL POWER (NOT LIKE A STALL, BUT JUST LIKE IT WENT DEAD SINCE ALL DASH LIGHTS HAD GONE OUT). IT WAS EXTREMELY DIFFICULT FOR ME TO NAVIGATE THE VEHICLE SAFELY TO THE SIDE OF THE ROAD IN RUSH HOUR TRAFFIC WITHOUT THE ASSISTANCE OF POWER BRAKES OR POWER STEERING. AFTER STOPPING THE VEHICLE, I RECYCLED THE IGNITION AND THE VEHICLE OPERATED NORMALLY THE REST OF THE WAY HOME (~20 MILES) AND TO WORK THE NEXT MORNING. EARLIER THAT MORNING WHILE STOPPED AT AN INTERSECTION LIGHT, THE ABS, TC AND THEFT LIGHT ALSO ACTIVATED, THOUGH THE VEHICLE DID NOT EXPERIENCE A SHUT DOWN/POWER DOWN, OR EVEN A STALL. I CONTACTED SATURN OF PLYMOUTH AND THE SERVICE DEPARTMENT AGREED TO RESEARCH THE ISSUE AND CONTACT ME BACK TO SET UP AN APPOINTMENT TO BRING THE CAR IN. PRIOR VEHICLE HISTORY WHICH MAY OR MAY NOT BE RELEVANT TO THIS ISSUE: 1) IGN MODULE REPLACED UNDER RECALL, 2) HEADLAMPS FLICKER OCCASIONALLY AND INTERMITTENTLY UNDER CHANGES IN VEHICLE ELECTRICAL LOAD ' THIS HAS OCCURRED EVER SINCE I BOUGHT THE VEHICLE NEW, BUT GM SAYS THIS IS "NORMAL OPERATION", 3) BATTERY & STARTER REPLACED FALL 2007. THANK YOU IN ADVANCE FOR HELPING TO ADDRESS THIS ISSUE. IT IS A VERY SCARY FEELING TO EXPERIENCE SUDDEN VEHICLE SHUTDOWN AND DRASTIC CHANGE IN STEERING AND BRAKE PERFORMANCE. *TR
I WAS DRIVING WHEN THE VEHICLE STOPPED RUNNING. WHILE THE FUEL PUMP NEEDED REPLACEMENT, IN FACT IT APPEARS THAT THERE WAS WIDE SPREAD ELECTRICAL DAMAGE. THE DAMAGE IS IDENTICAL TO THE DAMAGE DESCRIBED IN SATURN RECALL 03V231000. I CONTACTED SATURN, BUT THEY SAY THAT THE RECALL DOES NOT COVER MY CAR. BASED ON THE SYMPTOMS, IT'S P…
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I WAS DRIVING WHEN THE VEHICLE STOPPED RUNNING. WHILE THE FUEL PUMP NEEDED REPLACEMENT, IN FACT IT APPEARS THAT THERE WAS WIDE SPREAD ELECTRICAL DAMAGE. THE DAMAGE IS IDENTICAL TO THE DAMAGE DESCRIBED IN SATURN RECALL 03V231000. I CONTACTED SATURN, BUT THEY SAY THAT THE RECALL DOES NOT COVER MY CAR. BASED ON THE SYMPTOMS, IT'S POSSIBLE THAT IT SHOULD COVER MY PARTICULAR VEHICLE. MY VIN NUMBER IS . SATURN DID ASSIGN A CASE NUMBER TO THIS INCIDENT, CASE NUMBER 71-654487537, HOWEVER, THEY CLAIM NO RESPONSIBILITY. *TR
Official recalls
405V245000 · Exterior Lighting:brake Lights
Jun 2, 2005
ON CERTAIN SEDANS AND WAGONS, THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.
Consequence & remedy
Consequence: THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP) OR TAIL LAMPS. A FOLLOWING DRIVER MAY NOT KNOW WHEN THE BRAKES HAVE BEEN APPLIED, AND A REAR-END CRASH COULD OCCUR WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL INSTALL TWO NEW TAIL LAMP REINFORCING SOCKET ADAPTERS AND SOCKETS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 17, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.
05V158000 · Seat Belts
Apr 20, 2005
CERTAIN WAGONS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES." THE SEAT BELT ANCHOR MAY SEPARATE FROM THE FLOOR OF THE VEHICLE BEFORE HOLDING THE REQUIRED TEST LOAD FOR THE REQUIRED TIME.
Consequence & remedy
Consequence: IF A SEPARATION OCCURRED IN CRASH, THE RIGHT AND CENTER REAR SEAT OCCUPANTS MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL INSTALL A REAR SEAT CENTER BELT ANCHOR REINFORCEMENT PLATE TO THE FLOOR PAN OF THE VEHICLE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 25, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.
03V231000 · Electrical System:ignition:module
Jun 23, 2003
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L L4 (L61) ENGINES, A FAILURE OF THE IGNITION CONTROL MODULE MAY CAUSE DETERIORATION IN IDLE QUALITY, REDUCTION IN OVERALL ENGINE POWER, AND THE VEHICLE MAY BE HARD TO START. CONTINUED OPERATION OF THE VEHICLE AFTER SUCH AN IGNITION MODULE FAILURE WILL RESULT IN THE "SERVICE ENGINE SOON" LIGHT FLASHING, AND MAY LEAD TO SECONDARY FAILURES OF THE CATALYTIC CONVERTER, OXYGEN SENSOR, AND EXHAUST RESONATOR.
Consequence & remedy
Consequence: FAILURE OF THE RESONATOR WILL CAUSE INCREASED EXHAUST NOISE. PROLONGED OPERATION OF THE VEHICLE FOLLOWING A RESONATOR FAILURE MAY LEAD TO A FIRE.
Remedy: DEALERS WILL (1) REPLACE THE IGNITION CONTROL MODULE, (2) REPLACE THE IGNITION CONTROL MODULE AND SPARK PLUGS, OR (3) REPLACE THE IGNITION CONTROL MODULE, SPARK PLUGS, AND UPDATE THE POWERTRAIN CONTROL MODULE CALIBRATION. OWNER NOTIFICATION BEGAN ON AUGUST 4, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT 3.
02V283000 · Visibility:windshield Wiper/washer:motor
Oct 29, 2002
CERTAIN SPORT UTILITY AND PASSENGER VEHICLES EXHIBIT A CONDITION IN WHICH THE WINDSHIELD WIPER MOTOR COULD FAIL DURING USE BECAUSE OF IMPROPER MANUFACTURE.
Consequence & remedy
Consequence: IF THIS WERE TO OCCUR IN SEVERE WEATHER, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE WIPER MOTOR ASSEMBLY. OWNER NOTIFICATION BEGAN NOVEMBER 6, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT #3 OR HUMMER AT 1-866-486-6376.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE06006 · Timing Chain Failure
Opened Jan 24, 2006 · Closed Jun 6, 2006
Status: closed (inferred from source dates) · Engine And Engine Cooling
ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).
DP05008 · Timing Chain Failure
Opened Dec 20, 2005 · Closed Feb 6, 2006
Status: closed (inferred from source dates) · Engine And Engine Cooling
ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED THAT CERTAIN MY 2002-2003 SATURN VUE AND MY 2003 SATURN ION MODEL VEHICLES WITH THE 2.2L ENGINE VEHICLESCOVERED BY A TECHNICAL SERVICE BULLETIN (03-06-01-017) THAT ADDRESSED TIMING CHAIN DESIGN AND SERVICE PROCEDURE CHANGES, EXHIBITED NO COMPLAINTS OF TIMING CHAIN FAILURE.ODI WILL GRANT THE PETITION AND OPEN A PRELIMINARY EVALUATION TO ASSESS THE FREQUENCY, TREND, SCOPE AND SAFETY CONSEQUENCES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.REFER TO PE06-006.
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