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2005 Saturn Ion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Saturn Ion do not stand out strongly from the model-year median of 816.5.

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When problems were reported

Mileage at the reported incident

466 reports with mileage · 107 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 265 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 227 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

31 crash reports4 fire reports13 injury reports

Steering complaints

265 reports
Clear category filter
68,000 miles · Sep 3, 2009
Steering

2005 SATURN ION ELECTRIC POWER STEERING QUITS WITHOUT WARNING. OCCURS AT LEAST ONCE EVERY 40 MILE TRIP. COULD CAUSE AN ACCIDENT IF CORNERING WHEN POWER STEERING FAILS. TURNING THE CAR OFF AND RESTARTING FIXES THE PROBLEM TEMPORARILY. *TR

NHTSA ODI #10282817

70,644 miles · Aug 18, 2009
Steering

STEERING: SUDDEN LOSS OF ELECTRIC POWER ASSIST SYSTEM.

NHTSA ODI #10280868

21,000 miles · Aug 3, 2009
Steering

I HAVE A 2005 SATURN ION I BOUGHT NEW IT HAS APPROX. 21,000 MILES ON IT AND THE POWER STEERING KEEPS GOING OUT. WHEN I SHUT THE CAR OFF IT RESETS, BUT AFTER A FEW YARDS IT GOES OUT AGAIN. I PLACED A CALL TO GM AFTER CALLING SATURN NORTH THEY SAID I WOULD HAVE TO HAVE A DIAGNOSTICS DONE AT THE SATURN DEALERSHIP IN WHICH I HAVE …

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I HAVE A 2005 SATURN ION I BOUGHT NEW IT HAS APPROX. 21,000 MILES ON IT AND THE POWER STEERING KEEPS GOING OUT. WHEN I SHUT THE CAR OFF IT RESETS, BUT AFTER A FEW YARDS IT GOES OUT AGAIN. I PLACED A CALL TO GM AFTER CALLING SATURN NORTH THEY SAID I WOULD HAVE TO HAVE A DIAGNOSTICS DONE AT THE SATURN DEALERSHIP IN WHICH I HAVE DONE, THE FIX IS I HAVE TO HAVE THE STEERING COLUMN REPLACED AT MY EXPENSE. NEITHER GM NOR SATURN ARE WILLING TO WORK WITH ME. GM HAS SAID IT IS NOT A MANUFACTURING DEFECT. THERE ARE SEVERAL OTHER COMPLAINTS AND THE FIX IS THE SAME, REPLACE THE STEERING COLUMN, FUNNY THAT WOULDN'T BE A MANUFACTURING DEFECT. THERE SHOULD BE A RECALL ON THIS KNOWN PROBLEM BEFORE SOMEONE IS HARMED OR KILLED. GM AND SATURN ARE PUTTING THEIR CUSTOMERS AND EVERYONE ELSE ON THE STREET IN DANGER, BECAUSE THEY ARE IGNORING THE PROBLEM. ALSO, MY POWER WINDOW ON THE DRIVERS SIDE NO LONGER WORKS - IT FALLS DOWN WHEN I TRY TO PUT THE WINDOW DOWN, BUT IT WAS STAYING UP UNTIL GM TOLD MY I HAD TO HAVE IT CHECKED OUT BY SATRUN NORTH DEALERSHIP, THEY SAID THE REGULATOR NEEDS TO BE REPLACED, BUT OF COURSE THEY DID NOT TELL ME THAT IF THEY TOOK THE DOOR PANEL OFF THE WINDOW WOULD NO LONGER STAY UP AND FOR SOME REASON NOW THE MOTOR FOR IT NO LONGER WORKS. COST ME $79.00 FOR THE DIAGNOSTICS AND I LEFT THERE WITH MY CAR WORSE THAN IT WAS. AT 21,000 MILES I DON'T THINK MY CAR SHOULD BE FALLING APART. *TR

NHTSA ODI #10279245

43,000 miles · Jul 21, 2009
Steering

TL*THE CONTACT OWNS A 2005 SATURN ION. THE CONTACT HEARD A NOISE AND THEN THE POWER STEERING WARNING INDICATOR ILLUMINATED. THE VEHICLE LOST ALL POWER AND BECAME DIFFICULT TO MANEUVER. THE DEALER STATED THAT THE STEERING COLUMN NEEDED TO BE REPLACED. THERE WAS NO RECALL ON HER VEHICLE. THE CONTACT WILL CALL THE MANUFACTURER…

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TL*THE CONTACT OWNS A 2005 SATURN ION. THE CONTACT HEARD A NOISE AND THEN THE POWER STEERING WARNING INDICATOR ILLUMINATED. THE VEHICLE LOST ALL POWER AND BECAME DIFFICULT TO MANEUVER. THE DEALER STATED THAT THE STEERING COLUMN NEEDED TO BE REPLACED. THERE WAS NO RECALL ON HER VEHICLE. THE CONTACT WILL CALL THE MANUFACTURER. THE FAILURE MILEAGE WAS 43,000.

NHTSA ODI #10277591

22,000 miles · Jul 7, 2009
Steering

I HAVE A 2005 SATURN ION WITH ONLY 20,000 MILES ON IT. RECENTLY MY POWER STEERING HAS BEEN FAILING REPEATEDLY. IT GOES OUT WITH LITTLE WARNING AT ANY TIME. I HAVE SEEN OTHER GM MODELS RECALLED FOR THIS SAME ISSUE BUT NOT SATURN. I HAVE READ ONLINE ABOUT 100S OF PEOPLE WITH THIS SAME PROBLEM! THIS IS A SAFETY ISSUE, WHY ISN'T IT…

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I HAVE A 2005 SATURN ION WITH ONLY 20,000 MILES ON IT. RECENTLY MY POWER STEERING HAS BEEN FAILING REPEATEDLY. IT GOES OUT WITH LITTLE WARNING AT ANY TIME. I HAVE SEEN OTHER GM MODELS RECALLED FOR THIS SAME ISSUE BUT NOT SATURN. I HAVE READ ONLINE ABOUT 100S OF PEOPLE WITH THIS SAME PROBLEM! THIS IS A SAFETY ISSUE, WHY ISN'T IT BEING RECALLED? I ONLY HAVE A POWER TRAIN WARRANTY LEFT ON THIS VEHICLE AND I HAVE HEARD THIS WOULD COST UP TO $1500 WHICH IS COMPLETELY UNFAIR! I AM STILL MAKING PAYMENTS AND IT HAS HARDLY ANY MILES ON IT! I DID NOT EXPECT SOMETHING MAJOR TO HAPPEN THIS SOON. THEY NEED TO RESPECT THEIR CUSTOMERS SAFETY AND FIX THIS ISSUE!!!!!! AND NO THERE HASN'T BEEN ANY DEATHS OR INJURIES "YET" BUT I AM EXPECTING IT AS SOON AS I HAVE TO MAKE A SHARP TURN AND CAN'T! *TR

NHTSA ODI #10275943

64,000 miles · Jun 23, 2009
Steering

ELECTRIC POWER STEERING FAILING AFTER 5 MINUTES OF DRIVING ON 2005 SATURN ION-2. *TR

NHTSA ODI #10274759

64,000 miles · Jun 16, 2009
Steering

I HAVE A 2005 SATURN ION 2 WITH DEFECTIVE POWER STEERING. I WILL TRY NOT TO LET OUT MY FRUSTRATION BUT TO TRY TO MAKE A GOOD POINT ABOUT THIS PROBLEM BECAUSE, THIS IS THE WORST ISSUE I'D HAVE TO DEAL WITH IN A WHILE. MY CAR'S STEERING KEEPS GOING OUT ON ME, THE POWER STEERING LIGHT WILL COME ON, THEN THE STEERING WILL BE STUCK. …

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I HAVE A 2005 SATURN ION 2 WITH DEFECTIVE POWER STEERING. I WILL TRY NOT TO LET OUT MY FRUSTRATION BUT TO TRY TO MAKE A GOOD POINT ABOUT THIS PROBLEM BECAUSE, THIS IS THE WORST ISSUE I'D HAVE TO DEAL WITH IN A WHILE. MY CAR'S STEERING KEEPS GOING OUT ON ME, THE POWER STEERING LIGHT WILL COME ON, THEN THE STEERING WILL BE STUCK. I HAVE A 15MONTHS OLD BABY GIRL AND THIS IS THE ONLY CAR I OWN. I WORK PART TIME AND CAN NOT AFFORD ANY EXTRA EXPENSES, I'M STUCK WITH THIS HORRIBLE CAR, HAVE NO WHERE TO FIND HELP. FROM ALL THE RESEARCH I HAVE DONE, THIS IS BEEN AROUND LONG ENOUGH TO GET A RECALL, BUT APPARENTLY SATURN TOTALLY IGNORED THIS CLAIMS AND KEEPS MAKING THESE CARS. EVEN NEWER SATURN CARS HAVE THIS SAME PROBLEM AND I JUST CAN 'T BELIEVE THAT THERE IS NO RECALL ON THIS ISSUE. THE STRANGE THING OF ALL OF THE PROBLEM IS THAT, THE PROBLEM SEEMS TO OCCUR IN MOST CASES JUST WHEN THE CAR'S OUT OF WARRANTY. I AM PUTTING A STATEMENT TOGETHER AND WILL TRY TO FIND A WAY TO HOLD SATURN ACCOUNTABLE FOR THIS ISSUE IF I'M EVER INVOLVED IN AN ACCIDENT. MY FAMILY IS IN COMPLETE DANGER, I AM VERY UPSET, CONFUSED AND VERY SAD ABOUT THE WHOLE ISSUE. THIS IA A NICE CAR, WITH ONLY 64000 MILES, AND ONLY 4YRS. WHY COULD A PROBLEM THIS SERIOUS BE IGNORED BY SATURN, WHAT KIND OF STUPID ENGINEERS DO THEY HAVE WORKING FOR THEM THAT CANT FIGURE THIS OUT. *TR

NHTSA ODI #10273934

29,853 miles · May 19, 2009
Steering

ON MY 2005 SATURN ION 3, THE POWER STEERING WENT OUT WHILE DRIVING. I TURNED THE CAR OFF AFTER PULLING OVER AND RESTARTED AND IT CAME BACK. I READ THAT OTHERS HAVE HAD THE SAME PROBLEM. WHY IS THERE NO RECALL ON THIS. THIS IS A DANGEROUS SITUATION TO LOSE POWER STEERING AT HIGH SPEED. POWER STEERING IS ELECTRICAL. ON MOST WEB SI…

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ON MY 2005 SATURN ION 3, THE POWER STEERING WENT OUT WHILE DRIVING. I TURNED THE CAR OFF AFTER PULLING OVER AND RESTARTED AND IT CAME BACK. I READ THAT OTHERS HAVE HAD THE SAME PROBLEM. WHY IS THERE NO RECALL ON THIS. THIS IS A DANGEROUS SITUATION TO LOSE POWER STEERING AT HIGH SPEED. POWER STEERING IS ELECTRICAL. ON MOST WEB SITES DISCUSSING THIS, IT SEEMS TO BE A REGULAR PROBLEM WITH SATURN OWNERS. *TR

NHTSA ODI #10269385

68,000 miles · Apr 20, 2009
Steering

TL*THE CONTACT OWNS A 2005 SATURN ION. WHILE DRIVING 30 MPH, THE LETTERS "PWR STR" ILLUMINATED ON THE INSTRUMENT PANEL AND THE STEERING BECAME EXTREMELY DIFFICULT TO TURN. THE VEHICLE WAS TURNED OFF AND THEN RESTARTED NORMALLY. THE FAILURE RECURRED LATER THAT DAY. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT IT W…

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TL*THE CONTACT OWNS A 2005 SATURN ION. WHILE DRIVING 30 MPH, THE LETTERS "PWR STR" ILLUMINATED ON THE INSTRUMENT PANEL AND THE STEERING BECAME EXTREMELY DIFFICULT TO TURN. THE VEHICLE WAS TURNED OFF AND THEN RESTARTED NORMALLY. THE FAILURE RECURRED LATER THAT DAY. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT IT WOULD COST $1,300 TO REPAIR. THE VEHICLE IS CURRENTLY STILL AT THE DEALER. THE FAILURE AND CURRENT MILEAGES WERE 68,000. UPDATED 05/08/09 *BF THE CONSUMER STATED THE REPAIRS HAVE BEEN MADE. THE ENTIRE STEERING COLUMN WAS REPLACED. UPDATED 05/12/09.*JB UPDATED 06/09/09.*JB

NHTSA ODI #10266117

15,556 miles · Feb 24, 2009
Electrical SystemSteering

ELECTRIC POWER STEERING FAILURE IN 2005 SATURN ION IN LESS THAN 16000 MILES BUT 8 MONTHS OUT OF WARRANTY. POWER STEERING BECAME OPERATIONAL AFTER EACH RESTART, BUT FAILED AGAIN WITHIN 3-5 MINUTES OF DRIVING. VERY DIFFICULT TO STEER POSING A SAFETY HAZARD FOR MY WIFE. DEALER REPAIR REQUIRED REPLACEMENT OF COMPLETE STEERING COLU…

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ELECTRIC POWER STEERING FAILURE IN 2005 SATURN ION IN LESS THAN 16000 MILES BUT 8 MONTHS OUT OF WARRANTY. POWER STEERING BECAME OPERATIONAL AFTER EACH RESTART, BUT FAILED AGAIN WITHIN 3-5 MINUTES OF DRIVING. VERY DIFFICULT TO STEER POSING A SAFETY HAZARD FOR MY WIFE. DEALER REPAIR REQUIRED REPLACEMENT OF COMPLETE STEERING COLUMN APPROACHING $1000 IN REPAIR COST. IGNITION SWITCH HAS ALSO FAILED TO PERMIT CAR FROM STARTING ON TWO OCCASIONS. DEALER ALSO REPLACED AT THE SAME TIME. DEALER RETURNED BOTH PARTS TO ME. I HAVE LEARNED THAT BOTH ARE COMMON FAILURES WITH THIS CAR AND OTHER GM COMPACTS. SEVERAL INCIDENTS OF REPEATED FAILURES OF THE ELECTRIC POWER STEERING. THERE SHOULD HAVE BEEN RECALLS OR REIMBURSEMENT FOR THESE PREMATURE FAILURES. NO WONDER GM IS GOING BUST WITH A PRODUCT OF SUCH LOW RELIABILITY AND POOR DESIGN. *TR

NHTSA ODI #10259843

Official recalls

3

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V153000 · Steering:electric Power Assist System

Mar 31, 2014

General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Consequence & remedy

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA11014 · Electric Power Steering Failure

Opened Sep 29, 2011 · Closed Apr 15, 2014

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.

Additional source detail variants (2)

Steering:electric Power Assist System

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.

Steering:electric Power Assist System

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.

RQ10004 · Electric Power Steering Failure

Opened Dec 15, 2010 · Closed Oct 5, 2011

Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.

Additional source detail variants (2)

Steering:electric Power Assist System

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.

Steering

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.