2017 Porsche Cayenne

The RIGHT FRONT HEADLIGHT has experienced recurring water/moisture intrusion and has now completely failed and no longer illuminates. This creates a safety concern because the vehicle has substantially reduced forward illumination for nighttime driving. On September 23, 2024, an authorized Porsche dealer performed headlight-related warranty work. The dealer’s repair record states that both headlights were removed and the modules were swapped side-to-side during diagnosis. On September 30, only seven days later, I photographed substantial condensation/water inside the right front headlight. On October 1, 2024, I reported the continuing condition to my Porsche service advisor. In written communications, the advisor asked whether the affected light was the right side. I confirmed that it was. He stated that the condition was “not normal” and that he would order the headlight. He subsequently confirmed in writing that the right headlight had been ordered. I continued reporting the problem. A November 27, 2024 dealer repair order specifically documents: “CUSTOMER STATES-RIGHT HEADLIGHT IS HOLDING WATER.” The headlight was not replaced because the moisture reportedly was not visible when the vehicle was inspected. The water/condensation continued to recur, and I have dated photographs documenting the condition over time. On September 7, 2026, the vehicle displayed the warning “Check front right dipped headlight.” I photographed the warning. The right front headlight has now completely failed and does not illuminate at all. The vehicle and failed headlight are available for inspection. I have reported the matter to Porsche Cars North America and provided repair records, dated photographs and contemporaneous communications. Porsche confirmed receipt of the documentation, but the problem remains unresolved. I am concerned that recurring moisture intrusion into the headlight assembly has progressed to complete lighting failure and may represent a safety issue

The contact owns a 2017 Porsche Cayenne. The contact stated that the vehicle was hacked. The contact stated that while driving at an undisclosed speed, the driver's assistance safety features malfunctioned, causing the vehicle to swerve despite the driver's efforts to drive straight. Infotainment settings confirmed that the Porsche Doppelkupplung (PDK) system was engaged. Additionally, the message "External Usage External Equipment External Drivers remove the features" was displayed, and the cruise control was unintentionally engaged with messages for "Trailer," "Slippery Changing Max Settings," "Navigation Off," "Road feature Off," "Risk of an Accident," and "Pull Over, remove the key from the ignition and reset vehicle". The contact stated that while driving, the vehicle unintentionally shifted into Drive and Neutral at the same time. The contact stated that on several occasions, the vehicle failed to stop while depressing the brake pedal, requiring the driver to pull over to the side of the road and allow the vehicle to roll to a stop. Other failures included unintended engagement of the windshield wipers and heater. Per the owner's manual, the contact opened the infotainment settings, where the notification "Other Device External Usage" was displayed. Additionally, all four tire sensors needed to be replaced. The vehicle was taken to the dealer, and the insurance company, the Police Department, and the manufacturer were contacted, but no assistance was provided. The contact stated that all four tires blew up while driving, and the vehicle was towed to Porsche Charlotte Northlake (10205 Ronald Withrow Blvd, Charlotte, NC 28216); where the tires were replaced. The vehicle was not further repaired. The tire information was unavailable. The failure mileage was approximately 40,000.

Case Number: 1170739 – Additional Evidence Submission I would like to provide an additional document for Case #1170739. The manufacturer (Porsche Cars North America) stated in writing that the vehicle is “safe to drive even with warning indicators illuminated,” but in the same communication offered a rental vehicle if I found this “inconvenient.” These two statements cannot logically coexist, and they raise concerns that the manufacturer may be minimizing or mischaracterizing a potential safety-related defect. Furthermore: The warning indicators involve the coolant and fuel systems of an E-Hybrid model, which may be connected to thermal management and combustion-related safety. The vehicle remained in the dealer’s possession for an extended period during repeated repair attempts. During a visit, I found the hood partially open while the vehicle was being stored long-term, raising questions regarding proper safety and storage protocols. Additional system warnings appeared after prolonged non-operation, suggesting possible deterioration related to improper storage or incomplete diagnostics. I respectfully request NHTSA’s assessment of whether it is appropriate for a dealer or the manufacturer (Porsche Cars North America) to advise a customer to operate a vehicle on public roads while warning indicators are illuminated. From a consumer’s standpoint, this does not appear reasonable or safe, and I wish to operate my vehicle only in a condition that is objectively safe for road use. The fact that such guidance was provided to me is deeply concerning, and I would appreciate the agency’s evaluation of whether this type of advice aligns with I am submitting the manufacturer’s email for your review, as it appears inconsistent with standard safety guidance and may reflect an attempt to address the matter through customer-service accommodations rather than technical evaluation. Please add this information and attached documentation to my existing case file. Thank you.

I am reporting a series of safety-related defects involving the electrical, cooling, and fuel systems of my 2021 Porsche Cayenne E-Hybrid. The vehicle was initially brought to the authorized Porsche dealership due to an electrical system error, and the dealer kept the vehicle for an extended period. After approximately five months, the vehicle was returned to me without a clear explanation of the root cause or details of the repair. The very next day after receiving the vehicle, a coolant temperature warning appeared while driving, indicating abnormal engine overheating. This created an immediate safety hazard, as overheating can lead to sudden engine failure, loss of power, or a potential fire risk. I returned the vehicle to the dealership again for further repairs. Afterward, another serious issue occurred: because this is a hybrid vehicle, I went to refuel, but the fuel door would not open, and a fuel system error warning appeared again. This made the vehicle unsafe to operate, especially while already on the road. Due to these repeated failures, I was required to tow the vehicle multiple times. These problems — electrical malfunction, coolant overheating during driving, fuel system errors, and a non-functional fuel door — occurred repeatedly even after prolonged service by the dealership. The combination of electrical faults, overheating risk, hybrid system malfunction, and fuel system failure presents a significant safety concern. I will provide additional documentation to support this report. I request that NHTSA review this case to determine whether an investigation is warranted, as these issues may indicate a broader defect affecting this model.

During rain events, headlight housings are becoming inundated with moisture (L and R sides). A quick search on multiple forums shows this is a known issue with all Porsche models. During night driving this issue reduces visibility significantly. Yes, this puts my occupants and other drivers at risk. Porsche is famous for not acknowledging and addressing out of warranty manufacturing defects, even safety issues. They would not address this issue. Brief warning lights and flashing of the headlight system was evident. This has been happening for a few years and is getting progressively worse.

When the weather drops below 0 celsius, the hybrid battery fails with a hybrid battery failure message. The Porsche dealer said this is a known issue and there is no fix. I've been stuck several times in the past 3 years up in the mountains when the temperature drops suddenly and there are no services within 100's of miles to even tow it to get a fix. I just have to wait for the temperature to warm up to start the car. There is currently no bypass to switch to gas only which would solve the issue. If you look at the pic, there is plenty of gas in the car.

Passenger side dash board leather cover has pulled away from dash - thus creating a safety issue with the airbag. Porsche has examined the damage and recommended a repair but will not cover the cost - but did advise that in the event of a accident - they do see a potential problem with the passenger side air bag deploying safely (or not at all). There should be a recall on this by Porsche as it's a safetly issue.

Broken and loosened timing chain cover bolts resulting in leaking oil onto drive components, belts and tires/brakes. This recall was done for the Macan and not the Cayenne. Ours was covered under factory extended warranty. That said, this is criminal. Porsche needs to be investigated, they refuse to recall their vehicles and we all know there are some manufaturing issues that are 100% the factory's fault. If the NTSB refuses to hold their feet to the fire this type of engineering will continue.