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2003 Pontiac Sunfire

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Pontiac Sunfire do not stand out strongly from the model-year median of 77.

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When problems were reported

Mileage at the reported incident

52 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Exterior Lighting. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports1 fire reports3 injury reports

Engine And Engine Cooling complaints

8 reports
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80,000 miles · Dec 8, 2009
Engine And Engine Cooling

I PURCHASED THE CAR IN 2006 WITH EVERYTHING ON IT STOCK. IN 2009 THE COIL PACK STARTED MISFIRING CAUSING THE CATALYTIC CONVERTER TO GO BAD AND ALSO CAUSING THE RODS BEARINGS TO SPIN. *TR

NHTSA ODI #10295015

87,000 miles · Feb 21, 2006
Engine And Engine CoolingPower Train

DT*: THE CONTACT STATED INTERMITTENTLY, THE VEHICLE STALLED WHILE DRIVING. THERE WERE NO WARNING LIGHTS WHEN THIS OCCURRED. THE VEHICLE WAS PUT IN NEUTRAL THEN RESTARTED. THE DEALERSHIP WAS UNABLE TO DUPLICATE THE PROBLEM. ALSO, THE CLUTCH FAILED ON THE VEHICLE TWICE. THE FIRST TIME OCCURRED WHILE PARKED AND THE DEALERSHIP…

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DT*: THE CONTACT STATED INTERMITTENTLY, THE VEHICLE STALLED WHILE DRIVING. THERE WERE NO WARNING LIGHTS WHEN THIS OCCURRED. THE VEHICLE WAS PUT IN NEUTRAL THEN RESTARTED. THE DEALERSHIP WAS UNABLE TO DUPLICATE THE PROBLEM. ALSO, THE CLUTCH FAILED ON THE VEHICLE TWICE. THE FIRST TIME OCCURRED WHILE PARKED AND THE DEALERSHIP REPLACED THE CLUTCH PIN. THE SECOND TIME, 3 MONTHS LATER, WHILE DRIVING THE CLUTCH WENT TO THE FLOOR. THE VEHICLE WAS TOWED TO A MECHANIC WHERE IT IS CURRENTLY BEING REPAIRED.

NHTSA ODI #10150782

15 miles · May 31, 2005
Engine And Engine Cooling

DT: BOUGHT VEHICLE BRAND NEW AND IT HAS BEEN IN THE REPAIR SHOP 15 TIMES FOR THE SAME PROBLEM. IT IS DYING AT RANDOM FOR NO REASON AND WILL NOT START BACK. SOMETIMES IT TAKES UP TO 20 MINUTES OR LONGER BEFORE IT WILL RESTART. MECHANIC HAD NO IDEA WHY THIS PROBLEM HAPPENED. THE CAR WAS TAKEN TO DIFFERENT DEALERSHIP, BUT NO ON…

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DT: BOUGHT VEHICLE BRAND NEW AND IT HAS BEEN IN THE REPAIR SHOP 15 TIMES FOR THE SAME PROBLEM. IT IS DYING AT RANDOM FOR NO REASON AND WILL NOT START BACK. SOMETIMES IT TAKES UP TO 20 MINUTES OR LONGER BEFORE IT WILL RESTART. MECHANIC HAD NO IDEA WHY THIS PROBLEM HAPPENED. THE CAR WAS TAKEN TO DIFFERENT DEALERSHIP, BUT NO ONE COULD FIGURE THIS OUT. TWO WEEKS AGO THE CAR WAS SUBJECTED TO A PRESSURIZED TEST. CONSUMER HAS THE CAR TOWED ON 5-31-2005 BECAUSE IT DIED, AND DID RESTART. THERE HAVE BEEN LOTS OF PROBLEMS TO TRY TO CORRECT, BUT NOTHING WORKED. THE CAR WAS KEPT AT THE DEALER FOR UP TO TWO WEEKS AT A TIME.*AK

NHTSA ODI #10122557

Mileage unknown · Dec 1, 2004
Air BagsElectrical SystemEngine And Engine Cooling

NUMEROUS OF FAILURES;AIR BAG LIGHT CAME ON AND STAYED ON, CLUTCH STICKS TO FLOOR, CAR DOESN'T WANT TO START. *BF THE TURN SIGNALS AND LIGHTS HAD GONE OUT, IT WOULD TAKE A COUPLE OF ATTEMPTS TO START THE VEHICLE, THERE WERE TIMES WHERE THE VEHICLE WOULD START ON IT'S OWN WITHOUT THE TURN OF THE KEY, THE VEHICLE USED AN EXTREM…

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NUMEROUS OF FAILURES;AIR BAG LIGHT CAME ON AND STAYED ON, CLUTCH STICKS TO FLOOR, CAR DOESN'T WANT TO START. *BF THE TURN SIGNALS AND LIGHTS HAD GONE OUT, IT WOULD TAKE A COUPLE OF ATTEMPTS TO START THE VEHICLE, THERE WERE TIMES WHERE THE VEHICLE WOULD START ON IT'S OWN WITHOUT THE TURN OF THE KEY, THE VEHICLE USED AN EXTREME AMOUNT OF GAS, THE DASH WOULD RATTLE, THE ENGINE WOULD GROWL, THE DASH MADE A SOUND LIKE THE SPEAKER WAS BLOWN, THERE WAS A BURNING SMELL IN THE STEREO AND THERE WAS A THUMPING NOISE WHEN TURNING THE VEHICLE. (2003 PONTIAC SUNFIRE) *SC

NHTSA ODI #10109784

14,000 miles · Jul 30, 2004
Engine And Engine Cooling

VEHICLE INTERMITTENTLY STALL ON THE HIGHWAY WITHOUT WARNING. THE VEHICLE HAS BEEN TO THE DEALER EIGHT TIMES AND STILL HASN'T FOUND THE PROBLEM. *LA SINCE THE LAST CORRESPONDENCE THE CONSUMER WAS INVOLVED IN AN ACCIDENT WHEN HER VEHICLE STALLED. THE VEHICLE WAS TAKEN TO A DIFFERENT DEALER WHO INFORMED THE CONSUMER THAT A SERV…

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VEHICLE INTERMITTENTLY STALL ON THE HIGHWAY WITHOUT WARNING. THE VEHICLE HAS BEEN TO THE DEALER EIGHT TIMES AND STILL HASN'T FOUND THE PROBLEM. *LA SINCE THE LAST CORRESPONDENCE THE CONSUMER WAS INVOLVED IN AN ACCIDENT WHEN HER VEHICLE STALLED. THE VEHICLE WAS TAKEN TO A DIFFERENT DEALER WHO INFORMED THE CONSUMER THAT A SERVICE BULLETIN HAD BEEN ISSUED IN NOVEMBER 2003 REGARDING THIS PROBLEM. THE CONSUMER WAS NEVER NOTIFIED OF A RECALL FROM THE OTHER DEALER. *NM

NHTSA ODI #10071957

10,000 miles · Mar 19, 2004
Engine And Engine CoolingExterior Lighting

REAR TURN SIGNAL BULBS BLEW OUT THREE TIMES BECAUSE OF A MALFUNCTION IN THE SOCKET. ALSO, EXHAUST FUMES ENTERED THE PASSENGER CABIN AFTER DRIVING FOR A PERIOD OF THIRTY MINUTES. DEALER COULD NOT DUPLICATE OR DETERMINE THE CAUSE OF THE PROBLEM. *AK

NHTSA ODI #10063539

Mileage unknown · Jan 29, 2004
Electrical SystemEngine And Engine CoolingExterior Lighting

REAR SEAT IS BROKEN RUNK LATCH IS BROKEN. WARRANTY WAS NOT HONORED. *AK

NHTSA ODI #10055160

58,000 miles · Nov 18, 2003
Engine And Engine Cooling

WHILE DRIVING AT ANY SPEED VEHICLE STALLED WITHOUT WARNING. VEHICLE HAD BEEN REPAIRED THREE TIMES. *AK

NHTSA ODI #10048178

Official recalls

1

04V524000 · Exterior Lighting:turn Signal

Nov 1, 2004

ON CERTAIN PASSENGER VEHICLES, THE REAR LAMPS THAT PROVIDE STOP AND TURN SIGNALS AND TAIL LAMP FUNCTIONS STOP WORKING BECAUSE OF INADEQUATE CONTACT BETWEEN THE BULB AND SOCKET. IN ADDITION, IF ONE BULBS WERE TO BECOME INOPERATIVE WHILE THE VEHICLE WAS OPERATING IN CRUISE CONTROL, THE CRUISE CONTROL WOULD DISENGAGE WHEN THE REMAINING BULB WAS ACTIVATED. IF BOTH LAMPS WERE TO BECOME INOPERATIVE, THE CRUISE CONTROL WOULD NOT ENGAGE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE REAR LAMP BULB SOCKET ASSEMBLIES AND APPLY GREASE OR REPLACE THEM IF NECESSARY. THE RECALL BEGAN ON JANUARY 18, 2005. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04028 · Turn Signal Malfunction

Opened Sep 14, 2004 · Closed Nov 22, 2004

Status: closed (inferred from source dates) · Exterior Lighting:turn Signal

ON MAY 14, 2004 THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-043) BASED ON CONSUMER COMPLAINTS ALLEGING THAT THE BRAKE/TAIL TURN SIGNAL LAMPS WOULD NOT OPERATE PROPERLY WHEN EITHER THE TAIL LIGHTS WERE TURNED ON, THE BRAKE PEDAL WAS DEPRESSED, OR WHEN THE TURN SIGNAL SWITCH WAS ACTIVATED.ON SEPTEMBER 14, 2004 ODI UPGRADED PE 04-043 TO AN ENGINEERING ANALYSIS (EA04-028).GM STATES THAT SOME BRAKE/TAIL/TURN SIGNAL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO EXCESSIVE HEAT BUILDUP WITHIN THE BULB SOCKETS.THE CAUSE OF THE EXCESSIVE HEAT BUILD UP WAS DETERMINED TO BE A LACK OF THERMAL GREASE PLACED IN BETWEEN THE BULB AND THE SOCKET. BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V524) COVERING ALL MY 2003 VEHICLES.GM DEALERS WILL INSPECT THE REAR LAMP BULB SOCKET ASSEMBLIES AND APPLY THERMAL GREASE TO THEM OR REPLACE THEM WITH NEW ASSEMBLIES WITH THERMAL GREASE ALREADY ATTACHED.MODEL YEAR 2004 AND NEWER VEHICLES HAVE THE THERMAL GREASE INSTALLED FROM THE FACTORY. THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

PE04043 · Turn Signal Malfunction

Opened May 14, 2004 · Closed Sep 14, 2004

Status: closed (inferred from source dates) · Exterior Lighting:turn Signal

COMPLAINANTS ALLEGE THAT THE REAR TURN SIGNALS FAIL TO ILLUMINATE AND DO NOT PROVIDE A SIGNAL TO DRIVERS IN FOLLOWING VEHICLES.ODI HAS RECEIVED ONE REPORT OF A CRASH WHERE THE COMPLAINANT BRAKED AND ATTEMPTED TO MAKE A LEFT TURN AND THE FOLLOWING VEHICLE IMPACTED THE COMPLAINANT'S VEHICLE IN THE DRIVER-SIDE DOOR.IN MAY 2002, GM'S SUPPLIER MADE CHANGES TO THE BULB SOCKET THAT INCLUDED STOPPING THE USE OF THERMAL-MASTIC GREASE IN THE BULB SOCKET.GM REPORTS THAT THE GREASE REDUCES ARCING AT THE CONTACTS AND DISSIPATES HEAT THUS PREVENTING MELTING OF THE SOCKET MATERIAL OR BURNING OF THE CONTACTS.MOST OF THE SUBJECT VEHICLES WERE PRODUCED WITHOUT GREASE APPLIED TO THE BULB SOCKET.IN JUNE 2003, GM DIRECTED THE SUPPLIER TO RESUME THE USE OF GREASE IN THE SOCKET.GM ISSUED TECHNICAL SERVICE BULLETIN (TSB) 04-08-42-004A ON JULY 15, 2004 ADVISING TECHNICIANS TO MAKE SURE THAT ADEQUATE AMOUNTS OF GREASE WERE ADDED TO THE BULB SOCKETS ON ALL SERVICE PARTS.ODI WILL UPGRADE THIS INVESTIGATION TO EA 04-028 TO FURTHER EXAMINE THE ISSUE.