INTAKE MANIFOLD FAILED AT 35,888 MILES. DEALER ADVISED THEY WERE NOT AWARE OF THIS PROBLEM. VEH OUT OF WARRANTY DUE TO AGE. *AK
1999 Pontiac Montana
Owner reports · Recalls · Investigations
More warning signs than most Montana years
Owner complaints for the 1999 Pontiac Montana are substantially higher than the model-year median of 65.
About this comparison →How this year compares
Owner complaints by model year
Compare all Montana years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
105 reports with mileage · 130 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
235 reportsTHE DRIVER'S SIDE WHEEL BEARING WAS MAKING A GRINDING NOISE DUE TO A LACK OF GREASE ON THE BEARING. THE DEALER WAS CONTACTED. *AK *SC *JB
ENGINE. POOR GASKET/COOLANT DESIGN ALLOWED COOLANT TO LEAK INTO ENGINE CAUSING CAM BEARINGS TO SIEZE CAUSING MY CAM SHAFT TO BREAK. VEHICLE IS STILL 1,500KM AWAY AT A DEALERSHIP WHO IS CURRENTLY REPLACING WITH NEW ENGINE. MY COST= ENGINE+LABOUR+EXTRA WEEK HOLIDAY FOR BEING STRANDED+PLANE TICKET TO RETURN HOME {AND TO FLY BACK T…
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ENGINE. POOR GASKET/COOLANT DESIGN ALLOWED COOLANT TO LEAK INTO ENGINE CAUSING CAM BEARINGS TO SIEZE CAUSING MY CAM SHAFT TO BREAK. VEHICLE IS STILL 1,500KM AWAY AT A DEALERSHIP WHO IS CURRENTLY REPLACING WITH NEW ENGINE. MY COST= ENGINE+LABOUR+EXTRA WEEK HOLIDAY FOR BEING STRANDED+PLANE TICKET TO RETURN HOME {AND TO FLY BACK TO PICK IT UP ONCE EVERYTHING IS REPAIRED} I CHECKED THE INTERNET ON A HUNCH AND WAS ABSOLUTLY AMAZED AT THE EXTREAMLY HIGH AMOUND OF PEOPLE HAVING THE SAME PROBLEM. THE SMACKS OF A BAD DESIGN/ INSUFFICIENT TESTING/ AND COVER-UP ON GM'S PART EVEN WITH THEIR BULLITENS FOR THIS AVAILABLE ON THE INTERNET.
HEAT & ENGINE LOW COOLANT LIGHT ON;HEATER BLOWER INOP AT SOME SPEEDS(REPLACE INTAKE GASKET AND BLOWER FAN RESISTOR PAINT PAINT BUBBLED ON HOOD TRANSMISSION HARSH SHIFTING (FAULTY PRESSURE CONTROL SOLENOID) WHEEL NOISE IN BEARING (REPLACE WHEEL HUB ASSEMBLY) BRAKES A.B.S LIGHT ALWAYS COMES ON(LOOSE WIRES;DISCONNECTED WIRE FAULTY …
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HEAT & ENGINE LOW COOLANT LIGHT ON;HEATER BLOWER INOP AT SOME SPEEDS(REPLACE INTAKE GASKET AND BLOWER FAN RESISTOR PAINT PAINT BUBBLED ON HOOD TRANSMISSION HARSH SHIFTING (FAULTY PRESSURE CONTROL SOLENOID) WHEEL NOISE IN BEARING (REPLACE WHEEL HUB ASSEMBLY) BRAKES A.B.S LIGHT ALWAYS COMES ON(LOOSE WIRES;DISCONNECTED WIRE FAULTY SENSOR)ONGOING PROBLEM NOT FIXED(REAR WIPER MOTOR;PASSENGER MIRROR KEEPS SHIFTING;NO HEAT CONTROL IN POSITION HALF WINDOW HALF FLOOR
COOLANT LIGHT COMING ON AND NOTICED COOLANT ALWAYS MISSING FROM COOLANT RECOVERY TANK. TOOK VEHICLE TO LOCAL GM DEALER AND AFTER TESTING FOUND THAT THE INTAKE MANIFOLD AND HEAD GASKETS WERE LEAKING. AFTER VERY LITTLE RESEARCH ON THE INTERNET I FOUND ALOT OF PEOPLE ARE HAVING THE SAME PROBLEM. I CONTACTED GM FOR ASSISTANCE AND…
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COOLANT LIGHT COMING ON AND NOTICED COOLANT ALWAYS MISSING FROM COOLANT RECOVERY TANK. TOOK VEHICLE TO LOCAL GM DEALER AND AFTER TESTING FOUND THAT THE INTAKE MANIFOLD AND HEAD GASKETS WERE LEAKING. AFTER VERY LITTLE RESEARCH ON THE INTERNET I FOUND ALOT OF PEOPLE ARE HAVING THE SAME PROBLEM. I CONTACTED GM FOR ASSISTANCE AND WAS ESSENTIALLY TOLD I WAS ON MY OWN THEY WOULD PAY NOTHING. GM ACTED AS IF I WAS THE ONLY ONE HAVING THE INTAKE/HEAD GASKET PROBLEM. I HAVE AN UNCLE AND A FRIEND OF MINE THAT LIVE IN THE SAME TOWN I DO THAT OWN A PONTIAC MONTANA AND BOTH HAVE HAD THE SAME GASKET PROBLEM. THEY BOTH CONTACTED GM AND WERE TOLD THE SAME THING I WAS TOLD. I FEEL LIKE GM SHOULD ACKNOWLEDGE THE PROBLEM WITH THERE 3.4 V6 ENGINES, STAND BEHIND THERE PRODUCT AND PAY FOR THESE REPAIRS. I HAVE ALWAYS BEEN AN AVID GM SUPPORTER BUT THIS REALLY IS BEGINING TO CHANGE MY WAY OF THINKING.
THERE IS A DEFECTIVE INTAKE GASKET ON 3.4L ENGINES THAT ARE INSTALLED IN MANY OF THE GM MODELS. I HAVE BEEN TOLD BY NUMEROUS REPAIR SHOPS AND A SERVICE MANAGER AT A CHEVROLET DEALERSHIP THAT HE REPLACES ABOUT 1 OR 2 A DAY AND CAN'T BELIEVE THAT GM HASN'T BEEN FORCED INTO A RECALL. THERE HAS BEEN 2 TO 3 UPDATES SINCE 1999 IN AN A…
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THERE IS A DEFECTIVE INTAKE GASKET ON 3.4L ENGINES THAT ARE INSTALLED IN MANY OF THE GM MODELS. I HAVE BEEN TOLD BY NUMEROUS REPAIR SHOPS AND A SERVICE MANAGER AT A CHEVROLET DEALERSHIP THAT HE REPLACES ABOUT 1 OR 2 A DAY AND CAN'T BELIEVE THAT GM HASN'T BEEN FORCED INTO A RECALL. THERE HAS BEEN 2 TO 3 UPDATES SINCE 1999 IN AN ATTEMPT TO CORRECT PROBLEM. THE NEW PART # THAT WAS INSTALLED IN MY ENGINE IS 89017279. IS THERE ANY RECOURSE AGAINST GM IN THIS MATTER?? I HAVE BEEN GETTING THE ROYAL RUNAROUND BETWEEN GM CUSTOMER SERVICE AND THE DEALERSHIP I BOUGHT THE VAN FROM IN APRIL 2003.
AS APPEARS TO BE COMMON WITH THE ENGINE IN THIS VEHICLE, THE INTAKE GASKET FAILED CAUSING DEXCOOL TO LEAK INTO THE ENGINE AND THUS CONTAMINATING NOT ONLY ENGINE OIL, BUT CAUSING FAILURE OF CRITICAL INTERNAL COMPONENTS DUE TO THE FACT THAT DEXCOOL DETERIORATES/WEAKENS CERTAIN METALS, ETC. IN OUR CASE, THE VEHICLE'S ENGINE COMPLE…
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AS APPEARS TO BE COMMON WITH THE ENGINE IN THIS VEHICLE, THE INTAKE GASKET FAILED CAUSING DEXCOOL TO LEAK INTO THE ENGINE AND THUS CONTAMINATING NOT ONLY ENGINE OIL, BUT CAUSING FAILURE OF CRITICAL INTERNAL COMPONENTS DUE TO THE FACT THAT DEXCOOL DETERIORATES/WEAKENS CERTAIN METALS, ETC. IN OUR CASE, THE VEHICLE'S ENGINE COMPLETELY FAILED WHILE DRIVING 60 MPH ON A 6 LANE EXPRESSWAY WITH NO PRIOR INDICATION OF PROBLEMS. GM IS AWARE OF THE PROBLEM BUT REFUSES TO TAKE ANY RESPONSIBILITY FOR ITS INFERIOR DESIGN! A RECALL SHOULD BE BEGUN IMMEDIATELY. WITHOUT QUICK, CALM REACTION MY PREGANANT WIFE AND TWO CHILDREN COULD HAVE BEEN REAR-ENDED AND SEVERLY INJURED OR KILLED. HOW WOULD GM DEAL WITH THE PUBLICITY OF THAT LAWSUIT!
ENGINE-LOW COOLANT LIGHT EVALUATED AND FOUND TO HAVE FAULTY INTAKE GASKET-REPAIRED, WOULD LIKE GM TO COVER UNDER RECALL, SERVICE MANAGER STATED "IT HAPPENS ALOT MORE OFTEN THAN GM WANTS TO ADMIT IN THE 3.4 AND 3.8L ENGINES IN SEARCHING RECALLS, NOTED SEVERAL PETITIONS WITH SAME COMPLAINT. STEERING--HARD LEFT TURNS AT LOW S…
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ENGINE-LOW COOLANT LIGHT EVALUATED AND FOUND TO HAVE FAULTY INTAKE GASKET-REPAIRED, WOULD LIKE GM TO COVER UNDER RECALL, SERVICE MANAGER STATED "IT HAPPENS ALOT MORE OFTEN THAN GM WANTS TO ADMIT IN THE 3.4 AND 3.8L ENGINES IN SEARCHING RECALLS, NOTED SEVERAL PETITIONS WITH SAME COMPLAINT. STEERING--HARD LEFT TURNS AT LOW SPEEDS, EVALUATED AND SERVICE DEPT (GM) STATED NO CURRENT RECALLS FOR THE '99 MONTANA, THE RECALL ENDED WITH THE '98 TRANSPORTS. THE SAME PROBLEM SEEMS TO HAVE CONTINUED, WOULD LIKE GM TO EXTEND THE RECALL TO COVER THE '99 MONTANA'S NOVEMBER 1, 2003 UPDATE:LOW COOLANT LIGHT CAME ON AND I HAD IT INSPECTED AT HARRY'S PONTIAC, 819 PATTON AVE. ASHEVILLE, NC 28806 ON JAN 07,2003. THEY RECOMMENDED REPLACING THE LOWER INTAKE GASKETS AND DID SO ON THE 8TH. THE COST WAS $442.00, GASKET KI $49.46, COOLANT $30.00, CLEANER $4.67, SEALANT-R $11.79, SEAL $3.68, OIL FILTER $5.31, OIL $9.00, AND GASKET $47.40. THERE WAS ALSO TAX AND A 10% CHARGE FOR SHOP SUPPLIES/WASTE DISPOSAL FOR $15.00. MILAGE WAS 54,530. WE PURCHASED THE VAN IN SEPT 1999. WE TRADED THE VAN IN JUNE, FEELING THE MONTANA DIDN'T HAVE A GOOD TRACK RECORD AFTER ALL OF THE REPAIRS WE'D MADE. (TRANSMISSION PROBLEMS WHILE STILL UNDER WARRANTY, AIR BAG LIGHT CAME ON INTERMITTENTLY, IDENTIFIED AS AN OPEN CIRCUIT IN THE PASSENGER SEAT BELT PRETENSIONER DIFFICULTY MAKING LEFT HAND TURNS AT LOW SPEEDS.)
MY WIFE AND I OWN A 1999 PONTIAC MONTANA. IN SEPTEMBER OF 2002 (~53000 MILES)WE NOTICED THAT THE LOW COOLANT LIGHT CAME ON. SO WE ADDED COOLANT. THEN AGAIN IN NOVEMBER THE LIGHT CAME ON AGAIN SO WE CONTACTED OUR PERSONAL MECHANIC SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. HE TOLD US THAT THE PLASTIC UPPER INTAKE MANIFOLD…
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MY WIFE AND I OWN A 1999 PONTIAC MONTANA. IN SEPTEMBER OF 2002 (~53000 MILES)WE NOTICED THAT THE LOW COOLANT LIGHT CAME ON. SO WE ADDED COOLANT. THEN AGAIN IN NOVEMBER THE LIGHT CAME ON AGAIN SO WE CONTACTED OUR PERSONAL MECHANIC SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. HE TOLD US THAT THE PLASTIC UPPER INTAKE MANIFOLD AND THE GASKET WAS BAD. HE TOLD US THAT THIS WAS A COMMON PROBLEM WITH THIS TYPE OF ENGINE. HE SAID THAT GM DEALERS IN THE AREA TOLD HIM THAT IT WAS DUE TO THE MANIFOLD BEING MADE OF PLASTIC AND THE FACT THAT GM USES DEXCOOL COOLANT, WHICH EATS UP THE PLASTIC AND THE GASKETS. HE ALSO TOLD US THAT BECAUSE OF THIS SOME OF THE COOLANT SPILLED INTO THE ENGINE OIL. THE COST OF THE REPAIRS WERE $392.57. WE NOW WILL HAVE A GOOD CHANCE OF SPENDING $2000 - $2500 ON A NEW ENGINE BECAUSE OF THE COOLANT IN THE ENGINE OIL. WE DID CALL THE DEALER WHO SOLD US THE VAN AND THEY TOLD US TO CALL PONTIAC. WE DID CALL THE PONTIAC CUSTOMER SERVICE CENTER IN MICHIGAN AND FILED A COMPLAINT. THEY TOLD US THAT THEY HAVE NEVER HEARD OF SUCH A PROBLEM. WE FEEL THAT GM SHOULD STAND BEHIND THESE PROBLEMS. PLEASE RESPOND. THANKS
I HAD A LOCAL GM DEALER REPAIR THE INTAKE MANIFOLD GASKET ON OUR 1999 PONTIAC MONTANA IN DEC. 2002. WE HAD TO HAVE THE WATER PUMP REPLACED ALSO AND HAVE THE COOLING SYSTEM FLUSHED AT THE SAME TIME. THE COST OF THOSE REPAIRS WAS IN THE RANGE OF $1,000 AND WAS DONE IN A VERY SATISFACTORY MANNER BY THE DEALER. THE SERVICE MANA…
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I HAD A LOCAL GM DEALER REPAIR THE INTAKE MANIFOLD GASKET ON OUR 1999 PONTIAC MONTANA IN DEC. 2002. WE HAD TO HAVE THE WATER PUMP REPLACED ALSO AND HAVE THE COOLING SYSTEM FLUSHED AT THE SAME TIME. THE COST OF THOSE REPAIRS WAS IN THE RANGE OF $1,000 AND WAS DONE IN A VERY SATISFACTORY MANNER BY THE DEALER. THE SERVICE MANAGER KNEW EXACTLY WHAT WAS WRONG AS SOON AS I DESCRIBED THE SYMPTOMS. HE SEEMED TO HAVE SEEN A LOT OF THE SAME PROBLEMS FROM OTHER OWNERS. OUR CAR BEGAN TO LOSE COOLANT AND THEN THE OIL BEGAN TO LOOK ORANGE AND FINALLY THE COOLANT WAS DRIPPING ON THE GROUND. THESE PROBLEMS BEGAN ABOUT 70,000 MILES. WE ARE THE SECOND OWNERS OF THIS VAN AND BOUGHT IT FROM THE REPAIRING DEALERSHIP AS A PROGRAM, USED VEHICLE WITH 20,000 MILES ON THE ODOMETER. I HAVE SAVED ALL OUR RECEIPTS FOR THE AFOREMENTIONED REPAIRS IN HOPE THAT GM MIGHT HAVE A RECALL FOR THESE PROBLEMS. IN MY OPINION, THE FAULT LIES WITH TEXACO AND OTHERS WHO MADE AND MANUFACTURED THE DEXCOOL COOLANT USED BY GM. JUDGING FROM THE INFORMATION ON THE INTERNET, IT SEEMS OTHER MANUFACTURERS HAVE RUN INTO PROBLEMS WITH THIS COOLANT (CATAPILLAR, CUMMINGS DIESEL.)
Official recalls
504V597000 · Latches/locks/linkages:doors:latch
Dec 22, 2004
ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.
Consequence & remedy
Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.
Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.
02V027000 · Air Bags:frontal
Jan 25, 2002
ON CERTAIN PASSENGER VEHICLES AND MINI VANS, THE DRIVER'S AIR BAG INFLATOR MODULES COULD PRODUCE EXCESSIVE INTERNAL PRESSURE. IN THE EVENT OF A CRASH THAT WOULD TRIGGER A DRIVER'S AIR BAG DEPLOYMENT, THE INCREASED INTERNAL PRESSURE CAN CAUSE THE INFLATOR MODULE TO EXPLODE.
Consequence & remedy
Consequence: METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANTS.
Remedy: DEALERS WILL REPLACE THE DRIVER AIR BAG MODULE. OWNER NOTIFICATION BEGAN FEBRUARY 1, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT PONTIAC AT 1-800-762-2737.
01V264000 · Latches/locks/linkages:doors:latch
Aug 21, 2001
VEHICLE DESCRIPTION: 1997-2001 CHEVROLET VENTURE, PONTIAC MONTANA/TRANSPORT, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS THAT WERE SERVICED IN CAMPAIGN 01013 (01V-067) FROM APRIL TO AUGUST 2001. ALSO 2001 CHEVROLET VENTURE, PONTIAC MONTANA, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS ASSEMBLED IN JANUARY THROUGH APRIL 2001. THESE VEHICLES HAVE INADEQUATE FRONT WELDS. IF A FRONT WELD FAILS, THE ACTUATOR CAN JAM IN THE UNLATCHED POSITION AND, WHEN THE SLIDING DOOR CLOSES, IT WILL NOT BE LATCHED.
Consequence & remedy
Consequence: IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE. AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.
Remedy: DEALERS WILL INSPECT AND, IF REQUIRED, INSTALL A NEW POWER SLIDING DOOR UNLATCH ACTUATOR ASSEMBLY. OWNER NOTIFICATION BEGAN ON OCTOBER 22, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
01V067000 · Latches/locks/linkages:doors:latch
Mar 8, 2001
VEHICLE DESCRIPTION: MINIVANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS. THE DOOR CLOSES BUT MAY NOT BE LATCHED. IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE.
Consequence & remedy
Consequence: AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.
Remedy: DEALERS WILL INSTALL A NEW UN-LATCH ACTUATOR ASSEMBLY TO THE POWER SLIDING DOOR. THIS RECALL HAS BEEN CONTINUED UNDER SAFETY RECALL 01V-264. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
99V071000 · Steering:gear Box:shaft Sector
Apr 12, 1999
VEHICLE DESCRIPTION: PASSENGER MINI VANS. THE LEFT AND/OR RIGHT FRONT LOWER INSULATOR TO CRADLE CENTER METAL SLEEVE IS COLLAPSED, WHICH CAN RESULT IN LOSS OF CLAMP LOAD IN THE JOINT. IF THE CLAMP LOAD IS REDUCED OR LOST, THE BOLT CAN BE LOST OR BROKEN AND THE JOINT CAN SEPARATE.
Consequence & remedy
Consequence: IF NOT REPAIRED, SEPARATION OF THE OPPOSITE SIDE JOINT COULD OCCUR RESULTING IN STEERING SHAFT SEPARATION.
Remedy: DEALERS WILL REPLACE THE LEFT AND RIGHT FRONT LOWER CRADLE-TO-SUSPENSION INSULATORS AND THE ATTACHING BOLTS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
7PE04064 · POWER-SLIDING Door
Opened Sep 17, 2004 · Closed Dec 22, 2004
Status: closed (inferred from source dates) · Structure:body:door
SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.
EA03005 · Rear Axle Trailing Arm Failure
Opened Apr 23, 2003 · Closed Jan 12, 2004
Status: closed (inferred from source dates) · Suspension; Suspension:rear
ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (2)
Suspension
ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Suspension:rear
ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02017 · Shoulder Harness Clip
Opened Feb 11, 2002 · Closed Aug 2, 2002
Status: closed (inferred from source dates) · Seat Belts
No summary supplied.
EA01014 · Air Bag Inflator
Opened Jun 11, 2001 · Closed Aug 26, 2002
Status: closed (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module
No summary supplied.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
Air Bags:frontal:driver Side:inflator Module
PE00045 · Air Bag Tear During Deployment
Opened Nov 3, 2000 · Closed Jan 11, 2001
Status: closed (inferred from source dates) · Air Bags
No summary supplied.
SQ00014 · Unexpected Opening Of Sliding Door
Opened Jul 25, 2000 · Closed Oct 22, 2001
Status: closed (inferred from source dates) · Structure
There is no summary currently available
RQ00006 · Traction Control
Opened Feb 16, 2000 · Closed Apr 20, 2001
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
No summary supplied.
Illustration