NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
99 reportsClear category filter79,129 miles · Mar 5, 2004
Engine And Engine Cooling
THE LAST 4 CARS I HAVE OWNED HAVE BEEN GM VEHICLES. I HAVE TRIED HARD TO BE LOYAL, WHEN IN 1998, MY 1992 OLDS ACHIEVE BLEW IT'S HEAD GASKET AT 79,000 MILES. A DEFECT THAT WAS SO COMMON ON QUAD-4 ENGINES IN THESE VEHICLES THAT MANY WERE RECALLED TO BE FIZED, BEFORE 75,000 MILES......I DIDN'T KNOW UNTIL AFTER....BY 4,000 MILES!…
Read full complaint
THE LAST 4 CARS I HAVE OWNED HAVE BEEN GM VEHICLES. I HAVE TRIED HARD TO BE LOYAL, WHEN IN 1998, MY 1992 OLDS ACHIEVE BLEW IT'S HEAD GASKET AT 79,000 MILES. A DEFECT THAT WAS SO COMMON ON QUAD-4 ENGINES IN THESE VEHICLES THAT MANY WERE RECALLED TO BE FIZED, BEFORE 75,000 MILES......I DIDN'T KNOW UNTIL AFTER....BY 4,000 MILES!! THE TOTAL JOB COST ME $1700USD. I DID PURCHASE A 1999 MONTANA VAN AND ANOTHER BONNEVILLE (1995) OVER THE LAST 3 YEARS. IN DEC. OF 2002 THE LOWER INTAKE MANIFOLD GASKET WAS REPLACED ON MY MONTANA WITH ONLY 55,000 MILES ON IT, COST OF $388. THEN THIS PAST JANUARY, I WAS DRIVING MY 1995 BONNEVILLE AND MY HEAD GASKET BLEW. SO $1633 DOLLARS LATER, IT TURNED OUT THE PROBLEM WAS CAUSED BY A PLASTIC UPPER INTAKE MANIFOLD THAT BURNED OUT IN THE OPENING FOR THE EGR CHECK VALVE. AS I HAVE FOUND OUT ON MULTIPLE WEB SITES, IT SEEMS THAT ON THE 3.8L SERIES II ENGINES, THAT THEIR HAVE BEEN MANY PROBLEMS WHEN GM CHANGED FROM A DIE CAST ALUMINUM PART TO THIS PLASTIC PLENUM TUB. THE PLASTIC TUB BURNS 1-2 HOLES AROUND THE EGR CHECK VALVE, WHERE THE WATER JACKETS ARE, THUS FAILING AND CAUSING COOLANT TO FILL IN THE UPPER INTAKE AND THEN BE SUCKED INTO THE ENGINE. IT SEEMS THAT GM IS WELL AWARE OF THIS PROBLEM, BUT HAS NOT RECALLED ANY PARTS. AGAIN, THIS WAS MY 2ND BLOWN HEAD GASKET, BUT SINCE THE CAR WAS A 1995 I WAS UPSET, BUT FIGURED THAT NOTHING COULD BE DONE. NOT 10 DAYS LATER THE 1999 MONTANA, WITH ONLY 79,000 MILES ON IT, BLEW THE HEAD GASKET (THIS A 3.4 LITER ENGINE) ANOTHER $1400 LATER, AND I DETERMINED ENOUGH WAS ENOUGH. 3 DIFFERENT ENGINES IN 3 DIFFERENT CARS, WAS NO FLUKE. THAT IS WHEN I FOUND OUT ON THE INTERNET, THAT THERE WERE ALL THESE DIFFERENT ISSUES PEOPLE WERE HAVING WITH GM ENGINES. I HAVE SPEND APPROXIMATELY $5200 FIXING THIS ISSUES OVER THE LAST COUPLE OF YEARS. I WANT RETRIBUTION!! GM EITHER NEEDS TO OWN UP TO THEIR MISTAKES AND MAKE GOOD, OR LOSE YET ANOTHER LIFE LONG CUSTOMER, HIS WIFE AND THEIR 3 KIDS!!!! *AK
NHTSA ODI #10060549
54,000 miles · Feb 19, 2004
Engine And Engine Cooling
I HAD TO HAVE THE ENGINE REPLACED ON MY 1999 PONTIAC MONTANA. THERE WERE ONLY 53,000 MILES ON IT AT THE TIME. THE REASON FOR REPLACING IT WAS BECAUSE OF A PROBLEM WITH THE COOLING SYSTEM THAT CAUSED "GUNK" TO BUILD UP AND EVENTUALLY RUIN THE ENGINE.
NHTSA ODI #10058534
53,000 miles · Feb 12, 2004
Engine And Engine Cooling
AT 54K MILES THE INTAKE GASKET REQUIRED REPLACEMENT ON A 1999 PONTIAC MONTANA WITH A 3.4L ENGINE. HAD BEEN TOLD THAT IT HAD BEEN LEAKING COOLANT OUTSIDE THE ENGINE BLOCK FOR SOME TIME. LOCAL CERTIFIED MECHANIC PERFORMED GASKET REPAIR STATING THAT HE HAS REPLACE MANY GASKETS ON THE GENERAL MOTORS 3.4L ENGINES. MORE THAN HE C…
Read full complaint
AT 54K MILES THE INTAKE GASKET REQUIRED REPLACEMENT ON A 1999 PONTIAC MONTANA WITH A 3.4L ENGINE. HAD BEEN TOLD THAT IT HAD BEEN LEAKING COOLANT OUTSIDE THE ENGINE BLOCK FOR SOME TIME. LOCAL CERTIFIED MECHANIC PERFORMED GASKET REPAIR STATING THAT HE HAS REPLACE MANY GASKETS ON THE GENERAL MOTORS 3.4L ENGINES. MORE THAN HE COULD COUNT. THE BOLTS HOLDING THE TWO PIECES OF THE ENGINE TOGETHER WITH THE GASKET BETWEEN ARE FINGER TIGHT IN MOST CASES. I HAVE OBTAINED A PRESENTATION FROM GM POWERTRAIN EXPLAINING WHY GASKETS LEAK ON THE 3.4L ENGINE. PRESENTATION SUGGESTS MODIFICATIONS TO THE GASKET AND TO BOLT TORQUE SETTINGS. I WAS TOLD BY THE ABOVE MENTIONED MECHANIC THAT THERE IS A MORE ROBUST GASKET FOR THE REPAIR ALONG REVISED TORQUE SETTINGS FOR THE BOLTS AND SUGGESTED APPLICATION OF LOCTITE TO THE ENGINE BOLTS TO PREVENT THEM FROM BACKING OUT.
NHTSA ODI #10057078
35,888 miles · Feb 10, 2004
Engine And Engine Cooling
INTAKE MANIFOLD FAILED AT 35,888 MILES. DEALER ADVISED THEY WERE NOT AWARE OF THIS PROBLEM. VEH OUT OF WARRANTY DUE TO AGE. *AK
NHTSA ODI #10056945
70,000 miles · Jan 15, 2004
Engine And Engine CoolingPower TrainUnknown Or Other
ENGINE. POOR GASKET/COOLANT DESIGN ALLOWED COOLANT TO LEAK INTO ENGINE CAUSING CAM BEARINGS TO SIEZE CAUSING MY CAM SHAFT TO BREAK. VEHICLE IS STILL 1,500KM AWAY AT A DEALERSHIP WHO IS CURRENTLY REPLACING WITH NEW ENGINE. MY COST= ENGINE+LABOUR+EXTRA WEEK HOLIDAY FOR BEING STRANDED+PLANE TICKET TO RETURN HOME {AND TO FLY BACK T…
Read full complaint
ENGINE. POOR GASKET/COOLANT DESIGN ALLOWED COOLANT TO LEAK INTO ENGINE CAUSING CAM BEARINGS TO SIEZE CAUSING MY CAM SHAFT TO BREAK. VEHICLE IS STILL 1,500KM AWAY AT A DEALERSHIP WHO IS CURRENTLY REPLACING WITH NEW ENGINE. MY COST= ENGINE+LABOUR+EXTRA WEEK HOLIDAY FOR BEING STRANDED+PLANE TICKET TO RETURN HOME {AND TO FLY BACK TO PICK IT UP ONCE EVERYTHING IS REPAIRED} I CHECKED THE INTERNET ON A HUNCH AND WAS ABSOLUTLY AMAZED AT THE EXTREAMLY HIGH AMOUND OF PEOPLE HAVING THE SAME PROBLEM. THE SMACKS OF A BAD DESIGN/ INSUFFICIENT TESTING/ AND COVER-UP ON GM'S PART EVEN WITH THEIR BULLITENS FOR THIS AVAILABLE ON THE INTERNET.
NHTSA ODI #10071343
124,000 miles · Jan 15, 2004
Engine And Engine CoolingPower TrainService Brakes, Hydraulic
HEAT & ENGINE LOW COOLANT LIGHT ON;HEATER BLOWER INOP AT SOME SPEEDS(REPLACE INTAKE GASKET AND BLOWER FAN RESISTOR PAINT PAINT BUBBLED ON HOOD TRANSMISSION HARSH SHIFTING (FAULTY PRESSURE CONTROL SOLENOID) WHEEL NOISE IN BEARING (REPLACE WHEEL HUB ASSEMBLY) BRAKES A.B.S LIGHT ALWAYS COMES ON(LOOSE WIRES;DISCONNECTED WIRE FAULTY …
Read full complaint
HEAT & ENGINE LOW COOLANT LIGHT ON;HEATER BLOWER INOP AT SOME SPEEDS(REPLACE INTAKE GASKET AND BLOWER FAN RESISTOR PAINT PAINT BUBBLED ON HOOD TRANSMISSION HARSH SHIFTING (FAULTY PRESSURE CONTROL SOLENOID) WHEEL NOISE IN BEARING (REPLACE WHEEL HUB ASSEMBLY) BRAKES A.B.S LIGHT ALWAYS COMES ON(LOOSE WIRES;DISCONNECTED WIRE FAULTY SENSOR)ONGOING PROBLEM NOT FIXED(REAR WIPER MOTOR;PASSENGER MIRROR KEEPS SHIFTING;NO HEAT CONTROL IN POSITION HALF WINDOW HALF FLOOR
NHTSA ODI #10071324
70,000 miles · Jan 15, 2004
Engine And Engine Cooling
COOLANT LIGHT COMING ON AND NOTICED COOLANT ALWAYS MISSING FROM COOLANT RECOVERY TANK. TOOK VEHICLE TO LOCAL GM DEALER AND AFTER TESTING FOUND THAT THE INTAKE MANIFOLD AND HEAD GASKETS WERE LEAKING. AFTER VERY LITTLE RESEARCH ON THE INTERNET I FOUND ALOT OF PEOPLE ARE HAVING THE SAME PROBLEM. I CONTACTED GM FOR ASSISTANCE AND…
Read full complaint
COOLANT LIGHT COMING ON AND NOTICED COOLANT ALWAYS MISSING FROM COOLANT RECOVERY TANK. TOOK VEHICLE TO LOCAL GM DEALER AND AFTER TESTING FOUND THAT THE INTAKE MANIFOLD AND HEAD GASKETS WERE LEAKING. AFTER VERY LITTLE RESEARCH ON THE INTERNET I FOUND ALOT OF PEOPLE ARE HAVING THE SAME PROBLEM. I CONTACTED GM FOR ASSISTANCE AND WAS ESSENTIALLY TOLD I WAS ON MY OWN THEY WOULD PAY NOTHING. GM ACTED AS IF I WAS THE ONLY ONE HAVING THE INTAKE/HEAD GASKET PROBLEM. I HAVE AN UNCLE AND A FRIEND OF MINE THAT LIVE IN THE SAME TOWN I DO THAT OWN A PONTIAC MONTANA AND BOTH HAVE HAD THE SAME GASKET PROBLEM. THEY BOTH CONTACTED GM AND WERE TOLD THE SAME THING I WAS TOLD. I FEEL LIKE GM SHOULD ACKNOWLEDGE THE PROBLEM WITH THERE 3.4 V6 ENGINES, STAND BEHIND THERE PRODUCT AND PAY FOR THESE REPAIRS. I HAVE ALWAYS BEEN AN AVID GM SUPPORTER BUT THIS REALLY IS BEGINING TO CHANGE MY WAY OF THINKING.
NHTSA ODI #10070690
53,316 miles · Jan 15, 2004
Engine And Engine Cooling
THERE IS A DEFECTIVE INTAKE GASKET ON 3.4L ENGINES THAT ARE INSTALLED IN MANY OF THE GM MODELS. I HAVE BEEN TOLD BY NUMEROUS REPAIR SHOPS AND A SERVICE MANAGER AT A CHEVROLET DEALERSHIP THAT HE REPLACES ABOUT 1 OR 2 A DAY AND CAN'T BELIEVE THAT GM HASN'T BEEN FORCED INTO A RECALL. THERE HAS BEEN 2 TO 3 UPDATES SINCE 1999 IN AN A…
Read full complaint
THERE IS A DEFECTIVE INTAKE GASKET ON 3.4L ENGINES THAT ARE INSTALLED IN MANY OF THE GM MODELS. I HAVE BEEN TOLD BY NUMEROUS REPAIR SHOPS AND A SERVICE MANAGER AT A CHEVROLET DEALERSHIP THAT HE REPLACES ABOUT 1 OR 2 A DAY AND CAN'T BELIEVE THAT GM HASN'T BEEN FORCED INTO A RECALL. THERE HAS BEEN 2 TO 3 UPDATES SINCE 1999 IN AN ATTEMPT TO CORRECT PROBLEM. THE NEW PART # THAT WAS INSTALLED IN MY ENGINE IS 89017279. IS THERE ANY RECOURSE AGAINST GM IN THIS MATTER?? I HAVE BEEN GETTING THE ROYAL RUNAROUND BETWEEN GM CUSTOMER SERVICE AND THE DEALERSHIP I BOUGHT THE VAN FROM IN APRIL 2003.
NHTSA ODI #10070643
72,000 miles · Jan 15, 2004
Engine And Engine CoolingVisibility
AS APPEARS TO BE COMMON WITH THE ENGINE IN THIS VEHICLE, THE INTAKE GASKET FAILED CAUSING DEXCOOL TO LEAK INTO THE ENGINE AND THUS CONTAMINATING NOT ONLY ENGINE OIL, BUT CAUSING FAILURE OF CRITICAL INTERNAL COMPONENTS DUE TO THE FACT THAT DEXCOOL DETERIORATES/WEAKENS CERTAIN METALS, ETC. IN OUR CASE, THE VEHICLE'S ENGINE COMPLE…
Read full complaint
AS APPEARS TO BE COMMON WITH THE ENGINE IN THIS VEHICLE, THE INTAKE GASKET FAILED CAUSING DEXCOOL TO LEAK INTO THE ENGINE AND THUS CONTAMINATING NOT ONLY ENGINE OIL, BUT CAUSING FAILURE OF CRITICAL INTERNAL COMPONENTS DUE TO THE FACT THAT DEXCOOL DETERIORATES/WEAKENS CERTAIN METALS, ETC. IN OUR CASE, THE VEHICLE'S ENGINE COMPLETELY FAILED WHILE DRIVING 60 MPH ON A 6 LANE EXPRESSWAY WITH NO PRIOR INDICATION OF PROBLEMS. GM IS AWARE OF THE PROBLEM BUT REFUSES TO TAKE ANY RESPONSIBILITY FOR ITS INFERIOR DESIGN! A RECALL SHOULD BE BEGUN IMMEDIATELY. WITHOUT QUICK, CALM REACTION MY PREGANANT WIFE AND TWO CHILDREN COULD HAVE BEEN REAR-ENDED AND SEVERLY INJURED OR KILLED. HOW WOULD GM DEAL WITH THE PUBLICITY OF THAT LAWSUIT!
NHTSA ODI #10070316
54,530 miles · Jan 15, 2004
Engine And Engine CoolingSteering
ENGINE-LOW COOLANT LIGHT EVALUATED AND FOUND TO HAVE FAULTY INTAKE GASKET-REPAIRED, WOULD LIKE GM TO COVER UNDER RECALL, SERVICE MANAGER STATED "IT HAPPENS ALOT MORE OFTEN THAN GM WANTS TO ADMIT IN THE 3.4 AND 3.8L ENGINES IN SEARCHING RECALLS, NOTED SEVERAL PETITIONS WITH SAME COMPLAINT. STEERING--HARD LEFT TURNS AT LOW S…
Read full complaint
ENGINE-LOW COOLANT LIGHT EVALUATED AND FOUND TO HAVE FAULTY INTAKE GASKET-REPAIRED, WOULD LIKE GM TO COVER UNDER RECALL, SERVICE MANAGER STATED "IT HAPPENS ALOT MORE OFTEN THAN GM WANTS TO ADMIT IN THE 3.4 AND 3.8L ENGINES IN SEARCHING RECALLS, NOTED SEVERAL PETITIONS WITH SAME COMPLAINT. STEERING--HARD LEFT TURNS AT LOW SPEEDS, EVALUATED AND SERVICE DEPT (GM) STATED NO CURRENT RECALLS FOR THE '99 MONTANA, THE RECALL ENDED WITH THE '98 TRANSPORTS. THE SAME PROBLEM SEEMS TO HAVE CONTINUED, WOULD LIKE GM TO EXTEND THE RECALL TO COVER THE '99 MONTANA'S NOVEMBER 1, 2003 UPDATE:LOW COOLANT LIGHT CAME ON AND I HAD IT INSPECTED AT HARRY'S PONTIAC, 819 PATTON AVE. ASHEVILLE, NC 28806 ON JAN 07,2003. THEY RECOMMENDED REPLACING THE LOWER INTAKE GASKETS AND DID SO ON THE 8TH. THE COST WAS $442.00, GASKET KI $49.46, COOLANT $30.00, CLEANER $4.67, SEALANT-R $11.79, SEAL $3.68, OIL FILTER $5.31, OIL $9.00, AND GASKET $47.40. THERE WAS ALSO TAX AND A 10% CHARGE FOR SHOP SUPPLIES/WASTE DISPOSAL FOR $15.00. MILAGE WAS 54,530. WE PURCHASED THE VAN IN SEPT 1999. WE TRADED THE VAN IN JUNE, FEELING THE MONTANA DIDN'T HAVE A GOOD TRACK RECORD AFTER ALL OF THE REPAIRS WE'D MADE. (TRANSMISSION PROBLEMS WHILE STILL UNDER WARRANTY, AIR BAG LIGHT CAME ON INTERMITTENTLY, IDENTIFIED AS AN OPEN CIRCUIT IN THE PASSENGER SEAT BELT PRETENSIONER DIFFICULTY MAKING LEFT HAND TURNS AT LOW SPEEDS.)
NHTSA ODI #10069972
Official recalls
5Dec 22, 2004
ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.
Consequence & remedy
Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.
Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.
Jan 25, 2002
ON CERTAIN PASSENGER VEHICLES AND MINI VANS, THE DRIVER'S AIR BAG INFLATOR MODULES COULD PRODUCE EXCESSIVE INTERNAL PRESSURE. IN THE EVENT OF A CRASH THAT WOULD TRIGGER A DRIVER'S AIR BAG DEPLOYMENT, THE INCREASED INTERNAL PRESSURE CAN CAUSE THE INFLATOR MODULE TO EXPLODE.
Consequence & remedy
Consequence: METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANTS.
Remedy: DEALERS WILL REPLACE THE DRIVER AIR BAG MODULE. OWNER NOTIFICATION BEGAN FEBRUARY 1, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT PONTIAC AT 1-800-762-2737.
Aug 21, 2001
VEHICLE DESCRIPTION: 1997-2001 CHEVROLET VENTURE, PONTIAC MONTANA/TRANSPORT, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS THAT WERE SERVICED IN CAMPAIGN 01013 (01V-067) FROM APRIL TO AUGUST 2001. ALSO 2001 CHEVROLET VENTURE, PONTIAC MONTANA, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS ASSEMBLED IN JANUARY THROUGH APRIL 2001. THESE VEHICLES HAVE INADEQUATE FRONT WELDS. IF A FRONT WELD FAILS, THE ACTUATOR CAN JAM IN THE UNLATCHED POSITION AND, WHEN THE SLIDING DOOR CLOSES, IT WILL NOT BE LATCHED.
Consequence & remedy
Consequence: IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE. AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.
Remedy: DEALERS WILL INSPECT AND, IF REQUIRED, INSTALL A NEW POWER SLIDING DOOR UNLATCH ACTUATOR ASSEMBLY. OWNER NOTIFICATION BEGAN ON OCTOBER 22, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
Mar 8, 2001
VEHICLE DESCRIPTION: MINIVANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS. THE DOOR CLOSES BUT MAY NOT BE LATCHED. IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE.
Consequence & remedy
Consequence: AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.
Remedy: DEALERS WILL INSTALL A NEW UN-LATCH ACTUATOR ASSEMBLY TO THE POWER SLIDING DOOR. THIS RECALL HAS BEEN CONTINUED UNDER SAFETY RECALL 01V-264. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
Apr 12, 1999
VEHICLE DESCRIPTION: PASSENGER MINI VANS. THE LEFT AND/OR RIGHT FRONT LOWER INSULATOR TO CRADLE CENTER METAL SLEEVE IS COLLAPSED, WHICH CAN RESULT IN LOSS OF CLAMP LOAD IN THE JOINT. IF THE CLAMP LOAD IS REDUCED OR LOST, THE BOLT CAN BE LOST OR BROKEN AND THE JOINT CAN SEPARATE.
Consequence & remedy
Consequence: IF NOT REPAIRED, SEPARATION OF THE OPPOSITE SIDE JOINT COULD OCCUR RESULTING IN STEERING SHAFT SEPARATION.
Remedy: DEALERS WILL REPLACE THE LEFT AND RIGHT FRONT LOWER CRADLE-TO-SUSPENSION INSULATORS AND THE ATTACHING BOLTS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
7PE04064 · POWER-SLIDING Door
Opened Sep 17, 2004 · Closed Dec 22, 2004
Status: closed (inferred from source dates) · Structure:body:door
SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.
EA03005 · Rear Axle Trailing Arm Failure
Opened Apr 23, 2003 · Closed Jan 12, 2004
Status: closed (inferred from source dates) · Suspension; Suspension:rear
ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (2)
Suspension
ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Suspension:rear
ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02017 · Shoulder Harness Clip
Opened Feb 11, 2002 · Closed Aug 2, 2002
Status: closed (inferred from source dates) · Seat Belts
No summary supplied.
EA01014 · Air Bag Inflator
Opened Jun 11, 2001 · Closed Aug 26, 2002
Status: closed (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module
No summary supplied.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
Air Bags:frontal:driver Side:inflator Module
PE00045 · Air Bag Tear During Deployment
Opened Nov 3, 2000 · Closed Jan 11, 2001
Status: closed (inferred from source dates) · Air Bags
No summary supplied.
SQ00014 · Unexpected Opening Of Sliding Door
Opened Jul 25, 2000 · Closed Oct 22, 2001
Status: closed (inferred from source dates) · Structure
There is no summary currently available
RQ00006 · Traction Control
Opened Feb 16, 2000 · Closed Apr 20, 2001
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
No summary supplied.