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1999 Pontiac Montana

Owner reports · Recalls · Investigations

More warning signs than most Montana years

Owner complaints for the 1999 Pontiac Montana are substantially higher than the model-year median of 65.

About this comparison →

When problems were reported

Mileage at the reported incident

105 reports with mileage · 130 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports2 fire reports12 injury reports

Engine And Engine Cooling complaints

99 reports
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168,000 miles · Jun 4, 2012
Engine And Engine Cooling

IT SEEMS THAT THE THIS PARTICULAR MAKE AND MODEL HAS KNOWN PROBLEMS WITH THE COOLING SYSTEM. ON A FAMILY TRIP TO VIRGINIA THE CAR STARTED TO OVERHEAT AND I STOPPED THE VEHICLE. WHEN PARKED RED FLUID WAS VISIBLE UNDER THE CAR AND UPON TESTING WAS FOUND OUT TO BE COOLANT LEAK. CAR WAS TOWED TO PA AND MECHANIC REPORTED LOSS AND REP…

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IT SEEMS THAT THE THIS PARTICULAR MAKE AND MODEL HAS KNOWN PROBLEMS WITH THE COOLING SYSTEM. ON A FAMILY TRIP TO VIRGINIA THE CAR STARTED TO OVERHEAT AND I STOPPED THE VEHICLE. WHEN PARKED RED FLUID WAS VISIBLE UNDER THE CAR AND UPON TESTING WAS FOUND OUT TO BE COOLANT LEAK. CAR WAS TOWED TO PA AND MECHANIC REPORTED LOSS AND REPLACEMENT OF RADIATOR/HOSES AND LOWER INTAKE MANIFOLD (GASKET) A LABOR INTENSIVE WORK COSTING ABOUT 1700 TO FIX ALL THE ISSUE WITH THIS OVER HEATING. *TR

NHTSA ODI #10460448

160,000 miles · Jan 22, 2011
Engine And Engine Cooling

1. EVENTS UNKNOWN 2. COOLING SYSTEM FAILURE, ALL THE TIME, UNDRIVEABLE 3. UNABLE TO CORRECT FAILURE. *TR

NHTSA ODI #10378277

113,000 miles · Dec 21, 2008
Engine And Engine CoolingFire

VEHICLE SPONTANEOUSLY CAUGHT FIRE WHILE STUCK IN SNOW DRIFT. FIRE WAS ALL CONSUMING - FIRE TRUCK HAD TO COME OUT IT OUT - JUST SHELL OF VAN WAS LEFT. WE WERE ABLE TO GET OUT AS FIRE WAS SLOW TO TAKE OFF. FIRE STARTED IN ENGINE COMPARTMENT. FIRE CHIEF SAID WE WOULD NEVER KNOW CAUSE AS NO ENGINE COMPARTMENT REMAINS. *TR

NHTSA ODI #10252473

81,718 miles · Aug 8, 2008
Engine And Engine Cooling

TWO SEPARATE GASKET PROBLEMS ON MY 1999 PONTIAC MONTANA MINI VAN. THE MOST RECENT WAS TODAY IN AUG. OF 2008 THE LOCAL GARAGE TOLD ME THAT MY VANS LOWER INTAKE MANIFOLD GASKET NEEDED REPLACED FOR ABOUT $700. THE PROBLEM WAS NOTICED WHEN MY TEMPERATURE LIGHT CAME ON AND AFTER FILLING RADIATOR I SAW WATER LEAKING UNDERNEATH VEHICLE…

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TWO SEPARATE GASKET PROBLEMS ON MY 1999 PONTIAC MONTANA MINI VAN. THE MOST RECENT WAS TODAY IN AUG. OF 2008 THE LOCAL GARAGE TOLD ME THAT MY VANS LOWER INTAKE MANIFOLD GASKET NEEDED REPLACED FOR ABOUT $700. THE PROBLEM WAS NOTICED WHEN MY TEMPERATURE LIGHT CAME ON AND AFTER FILLING RADIATOR I SAW WATER LEAKING UNDERNEATH VEHICLE. *TR

NHTSA ODI #10237492

Mileage unknown · Nov 26, 2007
Engine And Engine Cooling

EVERY YEAR, A WEEK OR TWO AFTER TURNING ON THE HEAT IN THE VAN, THE HEATER STOPS BLOWING WARM AIR. WHILE SITTING AT IDLE THE TEMP GAUGE RISES EXTREMELY HIGH. EVERY YEAR THE DEALER HAS FIXED THE PROBLEM. THIS YEAR THEY ARE TELLING ME THAT I NEED A NEW ENGINE! AFTER RESEARCHING ONLINE, HERE AND AT RESPECTED SITES SUCH AS EDMON…

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EVERY YEAR, A WEEK OR TWO AFTER TURNING ON THE HEAT IN THE VAN, THE HEATER STOPS BLOWING WARM AIR. WHILE SITTING AT IDLE THE TEMP GAUGE RISES EXTREMELY HIGH. EVERY YEAR THE DEALER HAS FIXED THE PROBLEM. THIS YEAR THEY ARE TELLING ME THAT I NEED A NEW ENGINE! AFTER RESEARCHING ONLINE, HERE AND AT RESPECTED SITES SUCH AS EDMONDS.COM IT SEEMS TO ME LIKE THESE PROBLEMS SHOULD HAVE BEEN ADDRESSED LONG BEFORE I EVEN BOUGHT MY VAN SO MANY YEARS AGO!!!! *TR

NHTSA ODI #10209950

121,000 miles · Oct 26, 2007
Engine And Engine Cooling

TL*THE CONTACT OWNS A 1999 PONTIAC MONTANA. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE BEGAN TO OVERHEAT. THERE WERE NO WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TOWED TO THE DEALER AND THEY REPLACED THE HEAD GASKET. THE DEALER STATED THAT COOLANT LEAKED INTO THE ENGINE. THE CONTACT WAS RESPONSIBLE FOR THE REPAIRS, W…

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TL*THE CONTACT OWNS A 1999 PONTIAC MONTANA. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE BEGAN TO OVERHEAT. THERE WERE NO WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TOWED TO THE DEALER AND THEY REPLACED THE HEAD GASKET. THE DEALER STATED THAT COOLANT LEAKED INTO THE ENGINE. THE CONTACT WAS RESPONSIBLE FOR THE REPAIRS, WHICH TOTALED $1,800. ONE WEEK AFTER A ROUTINE MAINTENANCE REPAIR, THE MECHANIC STATED THAT THE VEHICLE WAS OPERATING NORMALLY; HOWEVER, THE FAILURE RECURRED. THE MECHANIC ALSO STATED THAT THIS TYPE OF FAILURE SHOULD NOT HAVE RECURRED. THE CONTACT MAILED A COMPLAINT TO THE COMPANY AND HAS OWNED THE VEHICLE FOR TWO YEARS. THE APPROXIMATE FAILURE MILEAGE WAS 121,000 AND CURRENT MILEAGE WAS 131,000.

NHTSA ODI #10207026

63,000 miles · Jun 14, 2007
Engine And Engine Cooling

TL*THE CONTACT OWNS A 1999 PONTIAC MONTANA. WHILE DRIVING 35 MPH, THE VEHICLE JERKED AND THE CHECK ENGINE LIGHT ILLUMINATED. THE MECHANIC STATED THAT THE MANIFOLD GASKETS SHOULD BE REPLACED. THE MECHANIC REPLACED THE MANIFOLD GASKETS, WATER PUMP, THERMOSTAT, AND SEALER. TWO YEARS LATER, THE FAILURE RECURRED. THE MECHANIC FL…

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TL*THE CONTACT OWNS A 1999 PONTIAC MONTANA. WHILE DRIVING 35 MPH, THE VEHICLE JERKED AND THE CHECK ENGINE LIGHT ILLUMINATED. THE MECHANIC STATED THAT THE MANIFOLD GASKETS SHOULD BE REPLACED. THE MECHANIC REPLACED THE MANIFOLD GASKETS, WATER PUMP, THERMOSTAT, AND SEALER. TWO YEARS LATER, THE FAILURE RECURRED. THE MECHANIC FLUSHED THE TRANSMISSION. APPROXIMATELY A YEAR AND A HALF LATER, THE FAILURE RECURRED FOR THE THIRD TIME AND THE MECHANIC FLUSHED THE TRANSMISSION ONCE MORE. TEN MONTHS LATER, THE VEHICLE BEGAN JERKING AGAIN. THE MECHANIC REPLACED THE RADIATOR CAP AND FLUSHED THE TRANSMISSION, BUT THE FAILURE CONTINUES TO OCCUR. THE CURRENT MILEAGE IS 138,000 AND FAILURE MILEAGE WAS 63,000.

NHTSA ODI #10193323

125,000 miles · Apr 2, 2007
Engine And Engine Cooling

INTAKE MANIFOLD GASKET FAILURE FRIED THE 3.4L V6 ENGINE. REPLACEMENT ENGINE IS SHOWING THE SAME PROBLEMS. *JB

NHTSA ODI #10186712

Mileage unknown · Mar 13, 2007
Engine And Engine Cooling

DRIVING THE VAN I NOTICED THE VEHICLE STARTED TO OVER HEAT. I TURNED IT OFF AND WAITED 1 HOUR FOR IT TO COOL DOWN. STARTED IT UP AGAIN AFTER FILLING THE RADIATOR, WITH THE ENGINE RUNNING I MADE SURE THE COOLANT WAS AT THE CORRECT LEVEL. WITHIN 5 MIN THE CAR OVERHEATED AGAIN AND THIS TIME IT DIED BEFORE I COULD TURN IT OFF. I H…

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DRIVING THE VAN I NOTICED THE VEHICLE STARTED TO OVER HEAT. I TURNED IT OFF AND WAITED 1 HOUR FOR IT TO COOL DOWN. STARTED IT UP AGAIN AFTER FILLING THE RADIATOR, WITH THE ENGINE RUNNING I MADE SURE THE COOLANT WAS AT THE CORRECT LEVEL. WITHIN 5 MIN THE CAR OVERHEATED AGAIN AND THIS TIME IT DIED BEFORE I COULD TURN IT OFF. I HAVE BEEN TOLD IT WOULD BE BEST TO REPLACE THE ENGINE AT 4100.00 FOR THAT. I SEARCHED THE INTERNET AND FOUND OUT THERE ARE MANY OTHER VAN OWNERS WITH THE SAME PROBLEM. THEY USED A RUBBER SEAL WITHOUT STEEL SO THAT IT COOLANT LEAKS INTO THE ENGINE AND MIXES WITH THE OIL, AND DRIES OUT THE CAMSHAFT AND THEN IT BREAKS. IN CANADA THERE IS ALREADY A CLASS ACTION LAWSUIT FOR THIS REASON. THEY (MANUFACTURE) KNOW THERE IS A PROBLEM BUT WONT SAY THAT IT IS THERE FAULT. I AM ALSO LOOKING TO FIND SOMEONE TO TAKE THE CASE AS I CURRENTLY HAVE A LSWN ORNAMENT DUE TO I DON'T HAVE THE 4100 TO REPLACE THE ENGINE. *JB

NHTSA ODI #10184928

79,595 miles · Jul 29, 2006
Engine And Engine Cooling

MY VAN SHOWED NO SIGN OF HAVING ANYTHING WRONG WITH IT. THEN ON THE WAY HOME FROM WORK IT DIED AT A LIGHT. IT MADE AWFUL NOISES AND WOULD NOT START. I TOWED IT FIRST TO ONE REPAIR SHOP AND IT WAS DIAGNOSED WITH NEEDING THE ENGINE REPLACED. THEN I TOWED IT TO THE DEALER FOR A SECOND OPINION AND WAS TOLD THE SAME THING. I WAS TOLD…

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MY VAN SHOWED NO SIGN OF HAVING ANYTHING WRONG WITH IT. THEN ON THE WAY HOME FROM WORK IT DIED AT A LIGHT. IT MADE AWFUL NOISES AND WOULD NOT START. I TOWED IT FIRST TO ONE REPAIR SHOP AND IT WAS DIAGNOSED WITH NEEDING THE ENGINE REPLACED. THEN I TOWED IT TO THE DEALER FOR A SECOND OPINION AND WAS TOLD THE SAME THING. I WAS TOLD AT THE REPAIR SHOP THAT AN ENGINE WITH ONLY 79,000 MILES SHOULD NOT GO OUT LIKE THIS AND IT WAS DUE TO THE FAILURE OF GM PARTS. IT STILL HAS NOT BEEN REPAIRED A YEAR LATER. *JB

NHTSA ODI #10163858

Official recalls

5

04V597000 · Latches/locks/linkages:doors:latch

Dec 22, 2004

ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.

Consequence & remedy

Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.

Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.

02V027000 · Air Bags:frontal

Jan 25, 2002

ON CERTAIN PASSENGER VEHICLES AND MINI VANS, THE DRIVER'S AIR BAG INFLATOR MODULES COULD PRODUCE EXCESSIVE INTERNAL PRESSURE. IN THE EVENT OF A CRASH THAT WOULD TRIGGER A DRIVER'S AIR BAG DEPLOYMENT, THE INCREASED INTERNAL PRESSURE CAN CAUSE THE INFLATOR MODULE TO EXPLODE.

Consequence & remedy

Consequence: METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANTS.

Remedy: DEALERS WILL REPLACE THE DRIVER AIR BAG MODULE. OWNER NOTIFICATION BEGAN FEBRUARY 1, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT PONTIAC AT 1-800-762-2737.

01V264000 · Latches/locks/linkages:doors:latch

Aug 21, 2001

VEHICLE DESCRIPTION: 1997-2001 CHEVROLET VENTURE, PONTIAC MONTANA/TRANSPORT, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS THAT WERE SERVICED IN CAMPAIGN 01013 (01V-067) FROM APRIL TO AUGUST 2001. ALSO 2001 CHEVROLET VENTURE, PONTIAC MONTANA, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS ASSEMBLED IN JANUARY THROUGH APRIL 2001. THESE VEHICLES HAVE INADEQUATE FRONT WELDS. IF A FRONT WELD FAILS, THE ACTUATOR CAN JAM IN THE UNLATCHED POSITION AND, WHEN THE SLIDING DOOR CLOSES, IT WILL NOT BE LATCHED.

Consequence & remedy

Consequence: IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE. AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.

Remedy: DEALERS WILL INSPECT AND, IF REQUIRED, INSTALL A NEW POWER SLIDING DOOR UNLATCH ACTUATOR ASSEMBLY. OWNER NOTIFICATION BEGAN ON OCTOBER 22, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

01V067000 · Latches/locks/linkages:doors:latch

Mar 8, 2001

VEHICLE DESCRIPTION: MINIVANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS. THE DOOR CLOSES BUT MAY NOT BE LATCHED. IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE.

Consequence & remedy

Consequence: AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.

Remedy: DEALERS WILL INSTALL A NEW UN-LATCH ACTUATOR ASSEMBLY TO THE POWER SLIDING DOOR. THIS RECALL HAS BEEN CONTINUED UNDER SAFETY RECALL 01V-264. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

99V071000 · Steering:gear Box:shaft Sector

Apr 12, 1999

VEHICLE DESCRIPTION: PASSENGER MINI VANS. THE LEFT AND/OR RIGHT FRONT LOWER INSULATOR TO CRADLE CENTER METAL SLEEVE IS COLLAPSED, WHICH CAN RESULT IN LOSS OF CLAMP LOAD IN THE JOINT. IF THE CLAMP LOAD IS REDUCED OR LOST, THE BOLT CAN BE LOST OR BROKEN AND THE JOINT CAN SEPARATE.

Consequence & remedy

Consequence: IF NOT REPAIRED, SEPARATION OF THE OPPOSITE SIDE JOINT COULD OCCUR RESULTING IN STEERING SHAFT SEPARATION.

Remedy: DEALERS WILL REPLACE THE LEFT AND RIGHT FRONT LOWER CRADLE-TO-SUSPENSION INSULATORS AND THE ATTACHING BOLTS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

7

PE04064 · POWER-SLIDING Door

Opened Sep 17, 2004 · Closed Dec 22, 2004

Status: closed (inferred from source dates) · Structure:body:door

SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.

EA03005 · Rear Axle Trailing Arm Failure

Opened Apr 23, 2003 · Closed Jan 12, 2004

Status: closed (inferred from source dates) · Suspension; Suspension:rear

ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:rear

ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE02017 · Shoulder Harness Clip

Opened Feb 11, 2002 · Closed Aug 2, 2002

Status: closed (inferred from source dates) · Seat Belts

No summary supplied.

EA01014 · Air Bag Inflator

Opened Jun 11, 2001 · Closed Aug 26, 2002

Status: closed (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module

No summary supplied.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

Air Bags:frontal:driver Side:inflator Module

PE00045 · Air Bag Tear During Deployment

Opened Nov 3, 2000 · Closed Jan 11, 2001

Status: closed (inferred from source dates) · Air Bags

No summary supplied.

SQ00014 · Unexpected Opening Of Sliding Door

Opened Jul 25, 2000 · Closed Oct 22, 2001

Status: closed (inferred from source dates) · Structure

There is no summary currently available

RQ00006 · Traction Control

Opened Feb 16, 2000 · Closed Apr 20, 2001

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

No summary supplied.