2015 Polaris Sportsman 1000XP

The contact owns a 2015 Polaris Sportsman 570. The contact stated while starting the vehicle. The engine ran for approximately 10 minutes and shut off. The contact stated that the failure recurred while driving. Several unknown warning lights were illuminated. The vehicle was towed to the residence. The contact stated that the failure recurred on a third occasion. Additionally, the contact stated that the vehicle was overheating. The vehicle was not diagnosed nor repaired. The dealer and the manufacturer were not notified of the failure. The failure mileage was unknown.

THE POOR DESIGN OF THE EXHAUST SYSTEM ROUTES THE HEADER PAST PLASTIC AND YOUR ANKLE AREA. MY EXHAUST HAS, SEVERAL TIMES, HEATED UP TO CHERRY RED. THE LAST TIME IT CAUGHT ON FIRE AND MELTED THE PLASTIC AND BURNED MY BOOT (MY BODILY DAMAGE TO PERSONS). POLARIS REFUSES TO ADMIT A PROBLEM. THE HEAT IS SO GREAT WHEN RIDING IT IS NEXT TO IMPOSSIBLE TO KEEP YOUR FOOT IN THE WHEEL WELL ON THE FOOT REST MAKING THIS MACHINE A FIRE HAZARD IN FEDERAL, STATE AND LOCAL FORESTS AS WELL AS A HAZARD TO BEING BURNED OR LOOSING YOUR MACHINE TO FIRE. POLARIS IS REFUSING TO DO ANYTHING ABOUT IT.

ATV POLARIS SPORTSMAN 1000 XP 2015 ALMOST NEW, 120 MILES ON IT. EXHAUST HEAT MELTED THE TRANSMISSION SPEED SENSOR HARNESS, FENDER AND OTHER SMALLER PLASTIC PARTS. FLEXIBLE HEAT SHIELDS WERE NOT ENOUGH AND DISTROYED AS WELL. VEHICLE GOT ON FIRE (MELTED PLASITC IGNITED), I TURNED THE FIRE WITH HANDS (TKS GOD I HAD GLOVES). DEALER WANT TO REPLACE PARTS ONLY, NO CHANGES AT ALL. HAVE BEEN WAITING 9 WEEKS FOR THE PARTS TO ARRIVE, NO PARTS YET. I'M A MECHANICAL ENGENEER AND ALMOST SURE THAT WILL NOT SOLVE THE PROBLEM. HOPE POLAIRS FINALLY LISTEN AND PROTECT THEIR CUSOTMERS SAFETY, BEFORE SOME ONE GET HURT. AS PER FORUMS, MORE THAN 50% OF THESE ATVS POLARIS SPORTSMAN 1000 XP 2015, HAVE THE SAME PROBLEM, MELTED PLASTIC PARTS.

AFTER RIDING ON SLOWER TRAILS OR FAST SPEEDS. IT DOESN'T MATTER THE MUFFLER BEGINS TO GLOW ORANGE. CAUSING RIDER DISCOMFORT AND FIRE DANGER TO BOTH VEHICLE AND A DANGER TO ARE BELOVED NATIONAL FOREST. I HAVE TAKEN BACK TO DEALER AND GOT THE IMPROVED EXHAUST SPRINGS AND DONUT INSTALLED. ALSO HAD NEW EXHAUST SYSTEM INSTALLED UNDER WARRANTY . IT ALSO WAS SUPPOSED TO BE IMPROVED. HOWEVER SAME ISSUE STILL REMAINS.

THE MUFFLER IN THE EXHAUST SYSTEM GLOWS RED AS A CHARCOAL BRIQUET UNDER ALL OPERATIONAL SPEEDS. THIS PRODUCES VERY EXCESSIVE HEAT AND RENDERS THE PLASTIC ABOVE THE REAR FENDER WELL UNTOUCHABLE. THE USFS APPROVED HEAT SHIELD IS VERY FLIMSY AND AT ONE POINT A TWIG GOT CAUGHT BETWEEN THE SHIELD AND THE MUFFLER AND WAS BURNING. WE JUST HAPPENED TO HAVE STOPPED ON THE TRAIL AND SMELLED THE FAMILIAR CAMPFIRE SMELL AND PULLED THE TWIG AWAY BEFORE IT CAUGHT THE DRY LEAVES ON FIRE. THIS IS AN OFFROAD VEHICLE AND I FIND IT HARD TO BELIEVE THAT A COMPANY LIKE POLARIS WOULD MANUFACTURE AN ATV WITH THIS KIND OF ISSUE. THIS IS NOT AN ISOLATED INCIDENT OR COMPLAINT AS THE ONLINE "POLARIS ATV FORUMS" WEBSITE IS COVERED UP WITH THREADS ABOUT THIS ISSUE. THANKS FOR YOUR TIME AND ATTENTION TO THIS MATTER.

MUFFLER ON THIS MACHINE BECOMES RED HOT WITH NORMAL USE, AT SPEEDS OF 15-25 MPH PLASTIC IN AREA OF MUFFLER AND HEAT SHIELD BECOMES TO HOT TO TOUCH, IN SOME CASES MELTING PLASTIC BODY PARTS. IF THIS RED HOT MUFFLER WERE TO COME IN CONTACT WITH BRUSH THERE WOULD BE HIGH PROBABILITY OF FIRE. POLARIS DOES NOT SEEM INTERESTED IN SOLVING THIS ISSUE.