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1996 Oldsmobile Aurora

Owner reports · Recalls · Investigations

More warning signs than most Aurora years

Owner complaints for the 1996 Oldsmobile Aurora are substantially higher than the model-year median of 33.

About this comparison →

When problems were reported

Mileage at the reported incident

35 reports with mileage · 65 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 44 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports9 fire reports3 injury reports

Fuel System, Gasoline complaints

44 reports
Clear category filter
140,000 miles · Mar 9, 2012
Fuel System, Gasoline

TL* THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT STATED THAT GASOLINE FUEL WOULD LEAK ONTO THE FUEL LINES ABNORMALLY. THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER 04V110000 (FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS), BUT THE FAILURE RECURRED. THE DEALER OFFERED TO ASSIST THE CONTACT …

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TL* THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT STATED THAT GASOLINE FUEL WOULD LEAK ONTO THE FUEL LINES ABNORMALLY. THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER 04V110000 (FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS), BUT THE FAILURE RECURRED. THE DEALER OFFERED TO ASSIST THE CONTACT WITH REPAIRING THE FAILURE. THE MANUFACTURER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS APPROXIMATELY 140,000.

NHTSA ODI #10450875

207,000 miles · Jul 22, 2009
Fuel System, Gasoline

TL*THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT NOTICED AN INTENSE ODOR OF GASOLINE AND FOUND A PINHOLE IN THE PLASTIC FUEL LINE. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT IT WAS PREVIOUSLY REPAIRED ACCORDING TO A RECALL. THE DEALER STATED THAT NO COMPENSATION WOULD BE OFFERED FOR THE FAILURE. THE …

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TL*THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT NOTICED AN INTENSE ODOR OF GASOLINE AND FOUND A PINHOLE IN THE PLASTIC FUEL LINE. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT IT WAS PREVIOUSLY REPAIRED ACCORDING TO A RECALL. THE DEALER STATED THAT NO COMPENSATION WOULD BE OFFERED FOR THE FAILURE. THE CONTACT CALLED THE MANUFACTURER AND WAS INFORMED THAT HIS VEHICLE WAS REPAIRED IN 2004 ACCORDING TO A RECALL, AND NO COMPENSATION WOULD BE PROVIDED DUE TO THE AGE AND MILEAGE OF THE VEHICLE. THE CONTACT BELIEVES THAT ALL OF THE PARTS WERE NOT REPLACED AT THE TIME OF THE RECALL REPAIR, AND THAT THE FAILURE RECURRED DUE TO IMPROPER REPAIR WORK. THE VEHICLE HAS NOT BEEN REPAIRED AGAIN. THE VIN AND NHTSA CAMPAIGN ID NUMBER WERE UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 207,000.

NHTSA ODI #10277704

Mileage unknown · Mar 24, 2009
Electrical SystemFuel System, GasolinePower Train

TL*THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT STATED THAT HER VEHICLE DOES NOT SHIFT PROPERLY. WHEN THE KEY IS PLACED IN THE IGNITION, THE VEHICLE DOES NOT CRANK. THE CONTACT MUST EXIT AND RE-ENTER THE VEHICLE BEFORE IT WILL START. IN ADDITION, SHE SMELLED GASOLINE WHILE SEATED IN THE PASSENGER COMPARTMENT. SHE …

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TL*THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT STATED THAT HER VEHICLE DOES NOT SHIFT PROPERLY. WHEN THE KEY IS PLACED IN THE IGNITION, THE VEHICLE DOES NOT CRANK. THE CONTACT MUST EXIT AND RE-ENTER THE VEHICLE BEFORE IT WILL START. IN ADDITION, SHE SMELLED GASOLINE WHILE SEATED IN THE PASSENGER COMPARTMENT. SHE HAS NOT TAKEN HER VEHICLE TO A DEALER OR MECHANIC TO DETERMINE THE CAUSE OF THE FAILURES. THE VIN AND MILEAGES WERE UNKNOWN.

NHTSA ODI #10262953

195,000 miles · Mar 18, 2008
Fuel System, Gasoline

VEHICLE WOULD NOT START ON THE FIRST TRY, BUT WOULD ALWAYS START ON THE SECOND TRY. ALSO NOTICED A GASOLINE ODOR WHILE IDLING AND DRIVING AT SLOW SPEEDS. THE ODOR PROGRESSIVELY GOT STRONGER UNTIL A PINHOLE LEAK WAS DISCOVERED IN ONE OF THE PLASTIC FUEL LINES ATTACHED TO THE FUEL RAIL. WHEN I CALLED OLDSMOBILE ABOUT THIS THEY SA…

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VEHICLE WOULD NOT START ON THE FIRST TRY, BUT WOULD ALWAYS START ON THE SECOND TRY. ALSO NOTICED A GASOLINE ODOR WHILE IDLING AND DRIVING AT SLOW SPEEDS. THE ODOR PROGRESSIVELY GOT STRONGER UNTIL A PINHOLE LEAK WAS DISCOVERED IN ONE OF THE PLASTIC FUEL LINES ATTACHED TO THE FUEL RAIL. WHEN I CALLED OLDSMOBILE ABOUT THIS THEY SAID THAT THERE WERE NO OPEN RECALLS ON THIS AND THAT I WOULD BE RESPONSIBLE TO PAY FOR A PROPER DIAGNOSIS (AND OF COURSE REPAIR) AT A GM DEALERSHIP. THE IRONIC THING IS THAT I HAD PREVIOUSLY BEEN CONTACTED BY GM (ABOUT TWO YEARS AGO) ABOUT THE FUEL RAIL RECALL AND TOOK THE CAR IN TO HAVE THE FUEL RAIL REPLACED EVEN THOUGH NOW OLDSMOBILE IS SAYING THAT THE RECALL NEVER EFFECTED MY VIN. *TR

NHTSA ODI #10221608

138,534 miles · Feb 5, 2008
Fuel System, Gasoline

TL*THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT STATED THAT THE FUEL LINE WOULD LEAK ALONG THE FUEL RAIL. HE FURTHER STATED THAT THE ISSUE WAS PREVIOUSLY REPLACED IN JUNE OF 2004 BY THE PREVIOUS OWNER AT 106,000 MILES UNDER NHTSA CAMPAIGN ID NUMBER 04V110000 (FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FI…

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TL*THE CONTACT OWNS A 1996 OLDSMOBILE AURORA. THE CONTACT STATED THAT THE FUEL LINE WOULD LEAK ALONG THE FUEL RAIL. HE FURTHER STATED THAT THE ISSUE WAS PREVIOUSLY REPLACED IN JUNE OF 2004 BY THE PREVIOUS OWNER AT 106,000 MILES UNDER NHTSA CAMPAIGN ID NUMBER 04V110000 (FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS). THE DEALER STATED THAT THEY WOULD NOT REPAIR THE VEHICLE FOR FREE DUE TO THE PREVIOUS REPAIR. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 138,534.

NHTSA ODI #10216984

Mileage unknown · Nov 20, 2007
Fuel System, Gasoline

CAR KEEPS STALLING. ESPECIALLY IN WINTER. STRONG GAS ODOR IN VEHICLE. NOTICED FUEL SPRAYING OVER ENGINE WHILE TRY TO PUT COOLANT IN CAR. RECENTLY GOT A NOTICE FOR RECALL ON FUEL RAIL. DEALERSHIP SAID FUEL LINE IS THE REASON FOR LEAK. WAS UNABLE TO DO RECALL REPAIR UNLESS LINE IS REPLACED FIRST. LINE ISN'T COVERED IN RECALL THOUG…

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CAR KEEPS STALLING. ESPECIALLY IN WINTER. STRONG GAS ODOR IN VEHICLE. NOTICED FUEL SPRAYING OVER ENGINE WHILE TRY TO PUT COOLANT IN CAR. RECENTLY GOT A NOTICE FOR RECALL ON FUEL RAIL. DEALERSHIP SAID FUEL LINE IS THE REASON FOR LEAK. WAS UNABLE TO DO RECALL REPAIR UNLESS LINE IS REPLACED FIRST. LINE ISN'T COVERED IN RECALL THOUGHT IT SHOULD BE. *TR

NHTSA ODI #10209554

140,000 miles · Jan 12, 2007
Fuel System, Gasoline

TL* - SOMETIME IN JUNE OF 2005 THE CONTACT TOOK HIS 1996 OLDSMOBILE AURORA TO THE DEALER (BELISE OLDSMOBILE) TO HAVE A RECALL SERVICE PERFORM ON THE VEHICLE. THEY REPLACED THE FUEL RAIL, BUT DIDN'T REPLACE THE FUEL RETURN LINE. THE CONTACT FEELS THAT THEY SHOULD OF REPLACED HIS FUEL RETURN LINE FREE OF CHARGE UNDER NHTSA CAMP…

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TL* - SOMETIME IN JUNE OF 2005 THE CONTACT TOOK HIS 1996 OLDSMOBILE AURORA TO THE DEALER (BELISE OLDSMOBILE) TO HAVE A RECALL SERVICE PERFORM ON THE VEHICLE. THEY REPLACED THE FUEL RAIL, BUT DIDN'T REPLACE THE FUEL RETURN LINE. THE CONTACT FEELS THAT THEY SHOULD OF REPLACED HIS FUEL RETURN LINE FREE OF CHARGE UNDER NHTSA CAMPAIGN ID NUMBER : 04V110000. THE CONTACT CAN PROVIDE A COPY OF THE INVOICE REPAIR. *NM

NHTSA ODI #10178513

Mileage unknown · May 21, 2006
Fuel System, Gasoline

WHEN STOPPED TO REFUEL, THE OUTSIDE TANK WOULD NOT OPEN, EVEN WITH THE TRUNK "FUEL DOOR RELEASE". THERE WAS SOMETHING BURNING, MY HUSBAND PULLED BACK THE TRUNK LINER AND FOUND A PART "R4060" ALSO STAMPED "52713" AND ELECTRICAL PART BEST GUESS 5044678 AS IT IS PARTLY MELTED. THE DEFECTIVE PART IS CONNECTED TO THE FUEL LINE. WE…

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WHEN STOPPED TO REFUEL, THE OUTSIDE TANK WOULD NOT OPEN, EVEN WITH THE TRUNK "FUEL DOOR RELEASE". THERE WAS SOMETHING BURNING, MY HUSBAND PULLED BACK THE TRUNK LINER AND FOUND A PART "R4060" ALSO STAMPED "52713" AND ELECTRICAL PART BEST GUESS 5044678 AS IT IS PARTLY MELTED. THE DEFECTIVE PART IS CONNECTED TO THE FUEL LINE. WE HAVE TAKEN ARE CAR IN FOR THE RECALLS RELATING TO THE FUEL LINE WITHIN THE PAST YEAR. THIS COULD HAVE EASILY CAUSED A FUEL RELATED EXPLOSION AT THE TIME OF FUELING OR AFTER IT WAS SAT IN OUR GARAGE. REQUESTING INVESTIGATION, WE DISCONNECTED THE HALF MELTED PART WHICH EXPOSES THE INSIDE MATERIALS. WE WENT TO THE RECALL WEBSITE TO CHECK IF THIS WAS A PART THAT SHOULD HAVE BEEN REPLACED, NOT CLEAR. *JB

NHTSA ODI #10157963

Mileage unknown · Aug 29, 2005
Fuel System, Gasoline

MY 1996 OLDSMOBILE AURORA DEVELOPED A LEAK IN THE RETURN FUEL LINE. I WAS TRAVELING HOME AND SMELLED GAS AND IN 15 MILES LOST A QUARTER TANK OF GAS. I TOOK THE CAR INTO OLDSMOBILE AND THEY SAID THIS WAS NOT PART OF THEIR RECALL. I CAN ONLY HOPE THAT ANOTHER PERSON DOESN'T HAVE THIS OCCUR WHERE THERE IS SERIOUS INJURY.*JB

NHTSA ODI #10134660

136,563 miles · Jul 18, 2005
Fuel System, Gasoline

DT: CONSUMER HAS A 1996 OLDSMOBILE AURORA. CONSUMER IS AWARE OF A RECALL 04V110000 ON THE 1995 VEHICLE CONCERNING FUEL RAIL AND RETURN LINE. HIS VEHICLE WAS EXPERIENCING THE SAME PROBLEM DESCRIBED IN THE RECALL. CONSUMER'S VEHICLE WAS HAVING A PROBLEM WITH THE RETURN LINE. THIS VEHICLE HAD RECALL REPAIRS DONE ON THE FUE…

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DT: CONSUMER HAS A 1996 OLDSMOBILE AURORA. CONSUMER IS AWARE OF A RECALL 04V110000 ON THE 1995 VEHICLE CONCERNING FUEL RAIL AND RETURN LINE. HIS VEHICLE WAS EXPERIENCING THE SAME PROBLEM DESCRIBED IN THE RECALL. CONSUMER'S VEHICLE WAS HAVING A PROBLEM WITH THE RETURN LINE. THIS VEHICLE HAD RECALL REPAIRS DONE ON THE FUEL RAIL. CONSUMER WANTED WANTS TO HAVE RETURN LINE INCLUDED IN RECALL AND HAD IT REPLACED LAST YEAR. HE SMELLED GAS WHEN VEHICLE WAS RUNNING. CONSUMER HAD DEALER, CRESTMONT CADILLAC OF BEACHWOOD, OHIO, LOOK AT VEHICLE, THIS WAS THE SAME DEALER WHO REPLACED FUEL RAIL. DEALER SAID THAT PROBLEM WAS WITH THE RETURN LINE.*AK

NHTSA ODI #10129224

Official recalls

2

04V110000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Mar 4, 2004

SOME PASSENGER VEHICLES EQUIPPED WITH 4.0L V8 ENGINES HAVE A CONDITION IN WHICH THE NYLON TUBING USED IN THE FUEL RAIL CONSTRUCTION MAY DEGRADE AND CRACK. ADDITIONALLY, THE 1995 MODEL YEAR USES A UNIQUE UNDERHOOD FUEL RETURN LINE THAT MAY CRACK. CRACKING OF THE FUEL RAIL OR RETURN LINE TUBING CAN RESULT IN A FUEL LEAK INTO THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE ENGINE FUEL RAIL WITH A NEW STAINLESS STEEL FUEL RAIL. DEALERS WILL ALSO INSTALL A REVISED CHASSIS FUEL RETURN LINE. THE RECALL BEGAN ON JUNE 2, 2004, FOR 1996-1997 OLDSMOBILE AURORA VEHICLES. OWNERS OF 1995 CADILLACS AND 1996-1997 OLDSMOBILE AURORA WERE SENT LETTERS ON AUGUST 6, 2004. ADDITIONAL LETTERS TO OWNERS WILL BE FORTHCOMING. OWNERS SHOULD CONTACT OLDSMOBILE AT 1-800-630-6537.

95V204000 · Electrical SYSTEM:IGNITION:ANTI-THEFT:CONTROL Module

Oct 23, 1995

THESE VEHICLES WERE ASSEMBLED WITH A MALFUNCTION ALARM, LIGHTING AND LOCKING (MALL) MODULE THAT CAN CONTAIN A DAMAGED CAPACITOR. IF THE CAPACITOR IS DAMAGED, THE "KEY IN THE IGNITION" WARNING CHIME AND THE DRIVER SEAT BELT UNBUCKLED WARNING CHIME AND INDICATOR LAMP MAY NOT WORK. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 114, "THEFT PROTECTION" AND FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." IN ADDITION, OTHER CHIME REMINDER FUNCTIONS, INTERIOR LIGHTING CONTROLS, AND POWER DOOR LOCKING FEATURES ARE ALSO AFFECTED.

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE; THE DRIVER MAY NOT BE AWARE THAT THE KEY WAS LEFT IN THE IGNITION OR THAT THE SAFETY BELT WAS NOT BUCKLED.

Remedy: DEALERS WILL INSPECT AND, IF REQUIRED, REPLACE THE MALL MODULE.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA04003 · Fuel Rail Leaks

Opened Feb 3, 2004 · Closed Apr 23, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:fuel Injection System:fuel Rail

ON MARCH 3, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS RECALLING APPROXIMATELY 94,000 MY 1995-97 OLDSMOBILE AURORA VEHICLES EQUIPPED WITH 4.0L V8 ENGINES (RPO L47 - VIN8 C) TO ADDRESS CONCERNS WITH UNDERHOOD FUEL LEAKAGE FROM CRACKED FUEL RAILS AND, IN SOME OF THE VEHICLES, CRACKED FUEL RETURN LINES. ACCORDING TO GM, THE NYLON TUBING (PA12) USED IN THE FUEL RAIL CONSTRUCTION IN THESE VEHICLES MAY DEGRADE AND CRACK.GM'S SUPPLIER ATTRIBUTED THE CRACKING TO THE COMBINED EFFECTS OF HEAT, TIME, ALCOHOL FUEL, FUEL PRESSURE CYCLING, AND DESIGN STRESSES.IN ADDITION, GM STATED THAT THE MY 1995 AURORA USES A UNIQUE UNDERHOOD FUEL RETURN LINE THAT MAY ALSO CRACK AT UNUSUALLY HIGH RATES.GM DEALERS WILL INSTALL A NEW FUEL RAIL CONSTRUCTED OUT OF STAINLESS STEEL IN ALL OF THE RECALLED VEHICLES AND WILL ALSO INSTALL A REVISED CHASSIS FUEL RETURN LINE IN THE MY 1995 AURORAS. ON APRIL 16, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS ADDING APPROXIMATELY 389,000 MY 1995-97 CADILLAC SEVILLE, DEVILLE AND ELDORADO VEHICLES EQUIPPED WITH 4.6L V8 ENGINES (RPO'S LD8 AND L37 - VIN8 Y AND 9) TO RECALL 04V-110.THE RECALLED CADILLACS WILL RECEIVE THE NEW STAINLESS STEEL FUEL RAILS.THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (3)

Fuel System, Gasoline:delivery

ON MARCH 3, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS RECALLING APPROXIMATELY 94,000 MY 1995-97 OLDSMOBILE AURORA VEHICLES EQUIPPED WITH 4.0L V8 ENGINES (RPO L47 - VIN8 C) TO ADDRESS CONCERNS WITH UNDERHOOD FUEL LEAKAGE FROM CRACKED FUEL RAILS AND, IN SOME OF THE VEHICLES, CRACKED FUEL RETURN LINES. ACCORDING TO GM, THE NYLON TUBING (PA12) USED IN THE FUEL RAIL CONSTRUCTION IN THESE VEHICLES MAY DEGRADE AND CRACK.GM'S SUPPLIER ATTRIBUTED THE CRACKING TO THE COMBINED EFFECTS OF HEAT, TIME, ALCOHOL FUEL, FUEL PRESSURE CYCLING, AND DESIGN STRESSES.IN ADDITION, GM STATED THAT THE MY 1995 AURORA USES A UNIQUE UNDERHOOD FUEL RETURN LINE THAT MAY ALSO CRACK AT UNUSUALLY HIGH RATES.GM DEALERS WILL INSTALL A NEW FUEL RAIL CONSTRUCTED OUT OF STAINLESS STEEL IN ALL OF THE RECALLED VEHICLES AND WILL ALSO INSTALL A REVISED CHASSIS FUEL RETURN LINE IN THE MY 1995 AURORAS. ON APRIL 16, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS ADDING APPROXIMATELY 389,000 MY 1995-97 CADILLAC SEVILLE, DEVILLE AND ELDORADO VEHICLES EQUIPPED WITH 4.6L V8 ENGINES (RPO'S LD8 AND L37 - VIN8 Y AND 9) TO RECALL 04V-110.THE RECALLED CADILLACS WILL RECEIVE THE NEW STAINLESS STEEL FUEL RAILS.THIS ENGINEERING ANALYSIS IS CLOSED.

Fuel System, Gasoline:fuel Injection System:fuel Rail

ON MARCH 3, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS RECALLING APPROXIMATELY 94,000 MY 1995-97 OLDSMOBILE AURORA VEHICLES EQUIPPED WITH 4.0L V8 ENGINES (RPO L47 - VIN8 C) TO ADDRESS CONCERNS WITH UNDERHOOD FUEL LEAKAGE FROM CRACKED FUEL RAILS AND, IN SOME OF THE VEHICLES, CRACKED FUEL RETURN LINES. ACCORDING TO GM, THE NYLON TUBING (PA12) USED IN THE FUEL RAIL CONSTRUCTION IN THESE VEHICLES MAY DEGRADE AND CRACK.GM'S SUPPLIER ATTRIBUTED THE CRACKING TO THE COMBINED EFFECTS OF HEAT, TIME, ALCOHOL FUEL, FUEL PRESSURE CYCLING, AND DESIGN STRESSES.IN ADDITION, GM STATED THAT THE MY 1995 AURORA USES A UNIQUE UNDERHOOD FUEL RETURN LINE THAT MAY ALSO CRACK AT UNUSUALLY HIGH RATES.GM DEALERS WILL INSTALL A NEW FUEL RAIL CONSTRUCTED OUT OF STAINLESS STEEL IN ALL OF THE RECALLED VEHICLES AND WILL ALSO INSTALL A REVISED CHASSIS FUEL RETURN LINE IN THE MY 1995 AURORAS. ON APRIL 16, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS ADDING APPROXIMATELY 389,000 MY 1995-97 CADILLAC SEVILLE, DEVILLE AND ELDORADO VEHICLES EQUIPPED WITH 4.6L V8 ENGINES (RPO'S LD8 AND L37 - VIN8 Y AND 9) TO RECALL 04V-110.THE RECALLED CADILLACS WILL RECEIVE THE NEW STAINLESS STEEL FUEL RAILS.THIS ENGINEERING ANALYSIS IS CLOSED.

Fuel System, Gasoline

ON MARCH 3, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS RECALLING APPROXIMATELY 94,000 MY 1995-97 OLDSMOBILE AURORA VEHICLES EQUIPPED WITH 4.0L V8 ENGINES (RPO L47 - VIN8 C) TO ADDRESS CONCERNS WITH UNDERHOOD FUEL LEAKAGE FROM CRACKED FUEL RAILS AND, IN SOME OF THE VEHICLES, CRACKED FUEL RETURN LINES. ACCORDING TO GM, THE NYLON TUBING (PA12) USED IN THE FUEL RAIL CONSTRUCTION IN THESE VEHICLES MAY DEGRADE AND CRACK.GM'S SUPPLIER ATTRIBUTED THE CRACKING TO THE COMBINED EFFECTS OF HEAT, TIME, ALCOHOL FUEL, FUEL PRESSURE CYCLING, AND DESIGN STRESSES.IN ADDITION, GM STATED THAT THE MY 1995 AURORA USES A UNIQUE UNDERHOOD FUEL RETURN LINE THAT MAY ALSO CRACK AT UNUSUALLY HIGH RATES.GM DEALERS WILL INSTALL A NEW FUEL RAIL CONSTRUCTED OUT OF STAINLESS STEEL IN ALL OF THE RECALLED VEHICLES AND WILL ALSO INSTALL A REVISED CHASSIS FUEL RETURN LINE IN THE MY 1995 AURORAS. ON APRIL 16, 2004, GENERAL MOTORS NOTIFIED ODI THAT IT WAS ADDING APPROXIMATELY 389,000 MY 1995-97 CADILLAC SEVILLE, DEVILLE AND ELDORADO VEHICLES EQUIPPED WITH 4.6L V8 ENGINES (RPO'S LD8 AND L37 - VIN8 Y AND 9) TO RECALL 04V-110.THE RECALLED CADILLACS WILL RECEIVE THE NEW STAINLESS STEEL FUEL RAILS.THIS ENGINEERING ANALYSIS IS CLOSED.

PE03050 · Fuel Rail Leakage

Opened Oct 30, 2003 · Closed Feb 3, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System:fuel Rail

THE FUEL RAIL ASSEMBLIES USED IN THE SUBJECT VEHICLES WERE MANUFACTURED BY DANA.THE FUEL RAIL JUMPER TUBES WERE MADE OF MONOLAYER NYLON 12 (PA12).IN MODEL YEAR (MY) 1998, THE JUMPER TUBE MATERIAL WAS CHANGED FROM PA12 TO M-BOND (A MULTI-LAYER PTFE/PA12).IN ADDITION, ALL SERVICE PARTS PRODUCED SINCE THE END OF PRODUCTION 1997 USE THE M-BOND JUMPER TUBES. MATERIAL ANALYSIS PERFORMED BY DANA ON FAILED FUEL RAILS SHOWED THAT THE MONO-LAYER NYLON 12 JUMPER TUBES ARE SUSCEPTIBLE TO ENVIRONMENTAL STRESS CRACKING (ESC).GM BELIEVES THE ESC IS A RESULT OF HEAT, TIME, ALCOHOL BLENDED FUEL, FUEL PRESSURE CYCLING, AND DESIGNED IN STRESS. EIGHT OF THE GM COMPLAINTS ARE DUPLICATIVE OF ODI COMPLAINTS.ODI HAS RECEIVED 77 OF IT'S 123 COMPLAINTS IN THE PAST 12 MONTHS.FUEL RAIL PART SALES OVER THE LAST THREE YEARS RANGE FROM 3.0 PERCENT OF PRODUCTION FOR THE MY 1997 CADILLAC VEHICLES TO 13.1 PERCENT FOR THE MY 1995 AURORAS.AT LEAST ONE OF THE FIRE INCIDENTS OCCURED WHILE THE VEHICLE WAS PARKED WITHIN A GARAGE ATTACHED TO THE CONSUMERS HOME.THE FIRE RESULTED IN DAMAGE TO THE DWELLING AS WELL AS THE TOTAL LOSS OF THE VEHICLE.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS.

PE99059 · Rear Seat Belt Retractor

Opened Sep 15, 1999 · Closed Feb 22, 2000

Status: closed (inferred from source dates) · Seat Belts:rear/other

COMPLAINTS GENERALLY STATED THAT ONE OR BOTH OUTBOARD REAR SEAT BELTS DO NOT RETRACT AT ALL AND ARE USELESS.IT IS EVIDENT THAT THE SEAT BELTS DO NOT PROVIDE ANY TENSION AND HAVE EXCESS SLACK.THE RETRACTOR ASSEMBLY HAS A PLASTIC COVER NEXT TO THE RETRACTOR RETURN SPRING.ACCORDING TO GENERAL MOTORS (GM), HEAT MAY SOFTEN, WARP AND DEFLECT THE PLASTIC SPRING COVER ALLOWING THE RETURN SPRING TO DISENGAGE THROUGH AND JAM IN THE SPRING COVER ACCESS HOLE RENDERING THE RETURN SPRING NONFUNCTIONAL.TO ELIMANATE THE PROBLEM, GM CHANGED THE SPRING COVER MATERIAL AND ACCESS HOLE AT THE BEGINNING OF PRODUCTION OF MODEL YEAR (MY) 1996 BUICK RIVIERA AND OLDSMOBILE AURORA VEHICLES.BOTH COMPLAINTS AND WARRANTY CLAIMS HAVE DECLINED SIGNIFICANTLY FROM MY 1995 SUBJECT VEHICLES TO MY 1996 VEHICLES.

SQ96012 · Rear Compartment Lid Rod Separation

Opened Jun 25, 1996 · No close date supplied

Status: open (inferred from source dates) · Structure

ADDITION INFORMATION IS NEEDED TO FULLY UNDERSTAND THE NATURE AND CIRCUMSTANCES OF THE SUBJECT BULLETIN.