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2010 MERCEDES-BENZ GLK350

Owner reports · Recalls · Investigations

More warning signs than most GLK350 years

Owner complaints for the 2010 MERCEDES-BENZ GLK350 are substantially higher than the model-year median of 114.

About this comparison →

When problems were reported

Mileage at the reported incident

72 reports with mileage · 169 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports2 fire reports6 injury reports

Fuel/propulsion System complaints

26 reports
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120,000 miles · Oct 23, 2019
Fuel/propulsion System

TL* THE CONTACT OWNS A 2010 MERCEDES-BENZ GLK350. THE CONTACT STATED THAT THERE WAS AN ABNORMAL FUEL ODOR INSIDE AND OUTSIDE THE VEHICLE. THE CONTACT STATED THAT THE ODOR WAS MORE PREVALENT AFTER REFUELING THE VEHICLE. THE CONTACT REMOVED THE REAR SEAT OF THE VEHICLE AND NOTICED A FUEL LEAK AROUND THE FUEL TANK AND BOTH FUEL PUM…

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TL* THE CONTACT OWNS A 2010 MERCEDES-BENZ GLK350. THE CONTACT STATED THAT THERE WAS AN ABNORMAL FUEL ODOR INSIDE AND OUTSIDE THE VEHICLE. THE CONTACT STATED THAT THE ODOR WAS MORE PREVALENT AFTER REFUELING THE VEHICLE. THE CONTACT REMOVED THE REAR SEAT OF THE VEHICLE AND NOTICED A FUEL LEAK AROUND THE FUEL TANK AND BOTH FUEL PUMPS. THERE WAS ALSO EVIDENCE OF A FUEL LEAK UNDERNEATH THE VEHICLE AFTER REFUELING. THE VEHICLE WAS NOT TAKEN TO A DEALER TO BE DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

NHTSA ODI #11270381

42,000 miles · Jul 23, 2019
Fuel/propulsion System

ON A HOT HUMID DAY ON JULY 21, 2019 AFTER DRIVING FOR 70 MINUTES OF MOSTLY HIGHWAY MILEAGE, THERE WAS A STRONG GAS SMELL AS I EXITED THE DRIVER'S SIDE DOOR. MY DAUGHTER EXITING THE REAR PASSENGER SIDE DOOR ALSO NOTICED THE INTENSE SMELL OF GASOLINE. THE NEXT DAY, I DROVE A SHORT DISTANCE OF 7 MINUTES AND AGAIN I NOTICE STRONG N…

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ON A HOT HUMID DAY ON JULY 21, 2019 AFTER DRIVING FOR 70 MINUTES OF MOSTLY HIGHWAY MILEAGE, THERE WAS A STRONG GAS SMELL AS I EXITED THE DRIVER'S SIDE DOOR. MY DAUGHTER EXITING THE REAR PASSENGER SIDE DOOR ALSO NOTICED THE INTENSE SMELL OF GASOLINE. THE NEXT DAY, I DROVE A SHORT DISTANCE OF 7 MINUTES AND AGAIN I NOTICE STRONG NAUSEATING GAS SMELL AS I EXITED THE CAR. CALLED THE DEALERSHIP AND TOLD TO BRING CAR IN AS SOON AS POSSIBLE. I WAS INFORMED THAT THE FUEL FILTER CRACKED. I RESEARCHED THE INTERNET AND NOTED THAT THE 2011 AND 2012 GLK350 MODELS WERE ON RECALL LIST; HOWEVER THE 2010 MODEL WAS NOT! I WAS GIVEN AN ESTIMATE OF $1250 (LABOR AND PARTS INCLUDED) FOR THE REPLACEMENT OF NEW FUEL FILTER. I WILL UPLOAD RECEIPTS AS SOON AS THE JOB IS COMPLETED (I AM WAITING FOR THE WORK TO BE COMPLETED AS I TYPE THIS REPORT).

NHTSA ODI #11234081

127,000 miles · Jun 10, 2019
Fuel/propulsion System

OUR CAR HAS DEVELOPED A SERIOUS FUEL LEAK ON THE DRIVERS SIDE REAR. WHEN THE TANK IS FILLED TO CAPACITY, OR NEAR CAPACITY, A SERIOUS GASOLINE ODOR DEVELOPS. THE OTHER NIGHT WHEN WE DISCOVERED THIS PROBLEM, OUR ENTIRE HOME BECAME ENGULFED IN THESE FUMES AND WE HAD TO REMOVE THE CAR FROM THE GARAGE AND PUT IT OUT ON THE STREET. …

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OUR CAR HAS DEVELOPED A SERIOUS FUEL LEAK ON THE DRIVERS SIDE REAR. WHEN THE TANK IS FILLED TO CAPACITY, OR NEAR CAPACITY, A SERIOUS GASOLINE ODOR DEVELOPS. THE OTHER NIGHT WHEN WE DISCOVERED THIS PROBLEM, OUR ENTIRE HOME BECAME ENGULFED IN THESE FUMES AND WE HAD TO REMOVE THE CAR FROM THE GARAGE AND PUT IT OUT ON THE STREET. ALSO, WHEN WE MOVED THE CAR OUT OF THE GARAGE, WE NOTICED GASOLINE WAS DRIPPING FROM UNDER THE CAR AND FORMED TRAIL OF GAS ALL THE WAY OUT INTO THE STREET. THE LEAK IS CAUSED BY A FAULTY FUEL FILTER/FILTER HOUSING. THIS PARTICULAR PART IS WHAT WAS RECALLED AND REPLACED BY MERCEDES BENZ IN THE 20011 AND 2012 MODEL YEARS. OUR CAR IS A MODEL YEAR 2010, BUT IT HAS THE SAME FUEL FILTER (PART #2214700390 FROM AUTOHAUS AZ)) AND IF YOU SHOP FOR A NEW ONE, YOU CAN SEE IT IS THE SAME FOR THE YEARS 2010 THRU 2012. THE FUEL FILTER IS AT THE TOP OF THE TANK AND CAN EASILY BE REPLACED BY REMOVING THE RIGHT REAR PASSENGER SEAT. HOWEVER, THE ODOR AND FUMES AT TIMES WILL ENTER THE CABIN OF THE VEHICLE, AND IF THE CAR IS PARKED ON AN INCLINE, LEANING FROM RIGHT TO LEFT, I AM SURE GAS CAN TRAVEL ACROSS THE UNDERCARRIAGE AND OVER THE HOT EXHAUST.

NHTSA ODI #11219143

158,000 miles · May 15, 2019
Fuel/propulsion System

EXTREMELY STRONG SMELL OF GASOLINE WHEN TANK IS FILLED, MERCEDES BENZ RECALLED 2011 AND 2012 MODEL YEAR GLK350 VEHICLES FOR A FUEL LEAK BUT DID NOT RECALL MODEL YEAR 2010 GLK350 VEHICLES. THE SAME RECALL IS NECESSARY FOR MODEL YEAR 2010 GLK 350 VEHICLES.

NHTSA ODI #11207736

Mileage unknown · Oct 30, 2018
Fuel/propulsion System

AFTER FILLING UP THE TANK THE CAR SMELLS AND LEAKS GAS. HOWEVER, THE LEAKS STOPS AFTER FEW HOURS. I TOOK IT TO AN INDEPENDENT MERCEDES REPAIR SHOP, THEY TOLD ME THEY NEED TO CHANGE A UNIT AND THIS IS A COMMON ISSUE FOR MERCEDES. AFTER SPENDING $450, THE PROBLEM CAME BACK A MONTH LATER. NOW, THEY ARE SAYING, I NEED TO CHANGE ANOT…

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AFTER FILLING UP THE TANK THE CAR SMELLS AND LEAKS GAS. HOWEVER, THE LEAKS STOPS AFTER FEW HOURS. I TOOK IT TO AN INDEPENDENT MERCEDES REPAIR SHOP, THEY TOLD ME THEY NEED TO CHANGE A UNIT AND THIS IS A COMMON ISSUE FOR MERCEDES. AFTER SPENDING $450, THE PROBLEM CAME BACK A MONTH LATER. NOW, THEY ARE SAYING, I NEED TO CHANGE ANOTHER FUEL UNIT WHICH WILL COST ME AN ADDITION $650!

NHTSA ODI #11144195

91,574 miles · Aug 30, 2018
Fuel/propulsion System

TL* THE CONTACT OWNS A 2010 MERCEDES-BENZ GLK350. WHILE FILLING UP THE FUEL TANK, FUEL LEAKED OUT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT EITHER THE FUEL PUMP OR THE TANK WAS CRACKED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER AND DEALER WERE NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS A…

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TL* THE CONTACT OWNS A 2010 MERCEDES-BENZ GLK350. WHILE FILLING UP THE FUEL TANK, FUEL LEAKED OUT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT EITHER THE FUEL PUMP OR THE TANK WAS CRACKED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER AND DEALER WERE NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 91,574.

NHTSA ODI #11123498

Mileage unknown · Aug 23, 2018
Fuel/propulsion System

I PULLED INTO MY GARAGE AND NOTICED A STRONG SMELL OF GAS AS SOON AS I GOT OUT OF THE CAR. AFTER BEING IN THE HOUSE APPROXIMATELY 2 HOURS, THE SMELL OF GAS FILLED THE HOUSE. I PULLED THE VEHICLE OUT OF THE GARAGE AND IT CREATED A TRAIL OF GAS INSIDE THE GARAGE. MBUSA REFUSED TO COVER THE REPAIR AND ALSO REFUSED TO DISCLOSE INFOR…

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I PULLED INTO MY GARAGE AND NOTICED A STRONG SMELL OF GAS AS SOON AS I GOT OUT OF THE CAR. AFTER BEING IN THE HOUSE APPROXIMATELY 2 HOURS, THE SMELL OF GAS FILLED THE HOUSE. I PULLED THE VEHICLE OUT OF THE GARAGE AND IT CREATED A TRAIL OF GAS INSIDE THE GARAGE. MBUSA REFUSED TO COVER THE REPAIR AND ALSO REFUSED TO DISCLOSE INFORMATION RELATED TO THIS ISSUE WHEN I REQUESTED MORE INFORMATION FROM THE CUSTOMER REFERRAL REPRESENTATIVE. I'M PRETTY SURE IT'S NOT SAFE TO JUST HAVE FUEL BEING TRAILED UP AND DOWN HIGHWAYS AND EVERYONE IS UNAWARE. HOPEFULLY THEY CAN BE FINED FOR ENDANGERING PEOPLE.

NHTSA ODI #11122007

Mileage unknown · Aug 20, 2018
Fuel/propulsion System

THIS LAST TWO WEEKS, WE NOTICED THAT THERE'S A STRONG SMELL OF GAS. THERE'S NO LEAK THAT WE COULD SEE BUT THE ODOR IS STRONG THAT GIVES US HEADACHES. WE ARE DOING A RESEARCH ON WHY THIS IS HAPPENING BUT THE ONLY THING WE SEE ABOUT IT ONLINE IS ABOUT THE LINK BETWEEN GAS TANKS AND GAS FILTER. PLEASE HELP.

NHTSA ODI #11121169

125,000 miles · Aug 20, 2018
Fuel/propulsion System

THE VEHICLE LEAKS FUEL AT A STEADY RATE.

NHTSA ODI #11121168

54,000 miles · Nov 16, 2017
Fuel/propulsion System

THERE IS A VERY STRONG FUEL ODOR COMING FROM REAR LEFT PASSENGER TIRE AREA WHEN TANK GETS COMPLETELY WITH GAS. I NOTICED THE SMELL AFTER LEAVING THE GAS STATION AND BRINGING THE CAR HOME TO PARK IT IN MY GARAGE.THE GAS SMELL IS SO STRONG, IT LEAKS INTO THE HOUSE (VIA ATTACHED GARAGE). INITIALLY I ASSUMED THAT I MUST HAVE JUST…

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THERE IS A VERY STRONG FUEL ODOR COMING FROM REAR LEFT PASSENGER TIRE AREA WHEN TANK GETS COMPLETELY WITH GAS. I NOTICED THE SMELL AFTER LEAVING THE GAS STATION AND BRINGING THE CAR HOME TO PARK IT IN MY GARAGE.THE GAS SMELL IS SO STRONG, IT LEAKS INTO THE HOUSE (VIA ATTACHED GARAGE). INITIALLY I ASSUMED THAT I MUST HAVE JUST SPILLED A LITTLE GAS WHILE PUMPING IT. HOWEVER, THE SECOND TIME I WENT TO FILL THE CAR UP THE SAME EXACT THING HAPPENED. TO DATE WE HAVE NO REMEDY FOR THIS PROBLEM. AGAIN, THIS HAS HAPPENED TWICE SO FAR.

NHTSA ODI #11046442

Official recalls

5

19V010000 · Air Bags:frontal:passenger Side:inflator Module

Jan 9, 2019

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2014 C250, C300 4Matic, C350, C63 AMG, E350 4Matic Coupe, E350 Cabrio, E350 Coupe, SLS AMG Cabrio, SLS AMG Coupe, 2014-2015 C250 Coupe, C350 4Matic Coupe, C350 Coupe, C63 AMG Coupe, GLK 350, GLK250 BlueTec 4Matic, GLK350 RWD, 2015-2017 E400 4Matic Coupe, E400 Cabrio, E400 Coupe, 2014-2017 E550 Cabrio, and 2014-2016 E550 Coupe vehicles sold, or ever registered, in the states of AL, CA, FL, GA, HI, LA, MS, SC, TX, PR, AS, GU, the MP, and VI or "Zone A." Additionally, MBUSA is recalling certain 2012-2014 C250, E350 4Matic Coupe, SLS AMG Cabrio, 2012-2015 C250 Coupe, C350 4Matic Coupe, C350 Coupe, C63 AMG Coupe, 2011 C300, 2011-2014 C300 4Matic, C350, C63 AMG, E350 Cabrio, E350 Coupe, SLS AMG Coupe, 2015-2016 E400 4Matic Coupe, E400 Cabrio, E400 Coupe, 2011-2016 E550 Cabrio, E550 Coupe, 2011-2015 GLK350 4Matic, GLK350 RWD, and 2013-2015 GLK250 BlueTec 4Matic vehicles ever registered in the states of AZ, AR, DE, DC, IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV or "Zone B." MBUSA is also recalling certain 2012-2014 C250, E350 4Matic Coupe, SLS AMG Cabrio 2012-2015 C250 Coupe, C350 4Matic Coupe, C350 Coupe, C63 AMG Coupe, 2010-2011 C300, 2010-2014 C300 4Matic, C350, C63 AMG, E350 Coupe, 2011-2014 E350 Cabrio, SLS AMG Coupe, 2015-2016 E400 4Matic Coupe, E400 Cabrio, E400 Coupe, 2016-2017 E550 Cabrio, 2010-2016 E550 Coupe, 2010-2015 GLK350 4Matic, GLK350 RWD, and 2013-2015 GLK250 BlueTec 4Matic vehicles ever registered in the states of AK, CO, CT, ID, IA, ME, MA, MI, MN, MO, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI and WY or "Zone C." These vehicles are equipped with air bag inflators assembled as part of the passenger frontal air bag modules that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the passenger or other occupants resulting in serious injury or death.

Remedy: MBUSA will notify owners, and dealers will replace the passenger frontal air bag module, free of charge. The recall began March 29, 2019. Owners may contact MBUSA customer service at 1-800-367-6372.

18V043000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2018

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2013 C250, C250 Coupe, C350 Coupe 4Matic, C300 4Matic, C350, C350 Coupe, C63 AMG, C63 Coupe, E350 Cabrio, E350 Coupe, E550 Cabrio, E350 Coupe 4Matic, E550 Coupe, GLK350 4Matic, GLK250 Bluetec 4Matic, GLK350, SLS Coupe, SLS AMG GT Coupe, and SLS Roadster vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, MBUSA is recalling certain 2010 C300, C300 4Matic, C63 AMG, E350 Coupe, E550 Coupe, GLK350, and GLK350 4Matic vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." MBUSA is also recalling certain 2009 C300, C300 4Matic, C63 AMG, and C350 vehicles ever registered in the states of AK, CO, CT, ID, IA, ME, MA, MI, MN, MO, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI and WY or "Zone C." In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: MBUSA will notify owners, and dealers will replace the passenger frontal air bag module, free of charge. Mercedes issued an interim notification to owners on February 23, 2018. A second notice will be mailed when remedy parts are available. Owners may contact MBUSA customer service at 1-877-496-3691.

16V363000 · Air Bags:frontal:passenger Side:inflator Module

May 26, 2016

Mercedes-Benz USA, LLC (MBUSA) is recalling certain model year 2008-2011 C300 Sedan, C300 4matic Sedan, C350 Sedan, C63 AMG Sedan vehicles, 2010-2011 GLK350, GLK350 4-Matic and E350 Coupe vehicles, 2011 SLS AMG, E350 Convertible, E550 Coupe and E550 Convertible vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, MBUSA is recalling certain model year 2008 C300 Sedan, C350 Sedan, C63 AMG Sedan and C300 4-Matic Sedan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Vehicles not originally sold or ever registered in either Zones A or B are not subject to this safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: MBUSA will notify owners, and dealers will replace the passenger frontal air bag modules, free of charge. Owners were sent an interim notification October 2016. A second notice will be mailed when remedy parts are available. Owners may contact MBUSA customer service at 1-877-496-3691.

16V081000 · Air Bags:frontal:driver Side:inflator Module

Feb 11, 2016

Mercedes-Benz USA, LLC. (MBUSA) is recalling certain model year 2009-2010 ML320 BlueTec 4Matic, GL320 BlueTec 4Matic and R320 CDI 4Matic, 2011 E350 Cabriolet and E550 Cabriolet, 2009-2011 ML350, ML350 4Matic, ML550 4Matic, ML63 AMG, and C63 AMG, 2010-2011 ML450 4Matic Hybrid, E350 Coupe, E350 4Matic, E550 Coupe, E550 4Matic, and E63 AMG, 2011-2012 GL350 BlueTec 4Matic and R350 BlueTec 4Matic, 2009-2012 GL450 4Matic, GL550 4Matic and R350 4Matic, 2007-2008 SLK280, SLK350, and SLK55 AMG, 2011-2014 SLS AMG Coupe, 2012 SLS AMG Cabriolet, 2013-2014 SLS AMG GT and SLS AMG GT Cabriolet, 2005 C230 Kompressor and C320, 2006-2007 C230, 2006-2011 C350, 2008-2011 C300 and C300 4Matic, 2010-2012 GLK350 and GLK350 4Matic and 2007-2008 Chrysler Crossfire vehicles. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to rupture.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: MBUSA will their notify owners, and Fiat Chrysler will notify the affected Chrysler owners. Dealers for the respective brands will replace the driver's frontal air bag module, free of charge. This recall began November 2016. Mercedes-Benz owners may contact MBUSA customer service at 1-800-367-6372 and Chrysler owners may contact Fiat Chrysler customer service at 1-800-853-1403.

15V711000 · Air Bags:frontal:sensor/control MODULE-INACTIVE

Oct 27, 2015

Mercedes-Benz USA, LLC. (MBUSA) is recalling certain model year 2008-2009 C300 Sedan, C300 4Matic, C63 AMG, and C350 vehicles, and 2010 GLK350 and GLK350 4Matic vehicles. Due to a manufacturing error, the air bag control unit may corrode and cause the control unit to malfunction.

Consequence & remedy

Consequence: The malfunctioning air bag control unit may cause the air bags to unexpectedly deploy increasing the risk of injury and the possibility of a vehicle crash. Alternatively, the air bag control unit malfunction may cause the air bags to not deploy in the event of a crash necessitating air bag deployment, increasing the risk of occupant injury.

Remedy: MBUSA will notify owners, and dealers will inspect the air bag control unit and replace it, as necessary, free of charge. Mercedes-Benz issued an interim notification to owners on December 23, 2015. The recall began on March 14, 2016. Owners may contact MBUSA customer service at 1-800-367-6372.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.