2019 Mazda CX-5

Oil is leaking from the front timing chain cover and the vehicle is available for inspection upon request. The issue was caught early enough before it was an acute safety issue, however this issue can cause smoke while driving and cause the vehicle to lose function while driving, endangering those in and around the vehicle in motion. The vehicle only has 35,000 miles on it, has been confirmed and documented by an independent service center, and this is a widespread well-known issue - the service center has had three vehicles in this week with the same exact issue, and Mazda issued a technical service bulletin detailing the issue and stating the root cause is a lack of sufficient sealant applied during manufacturing. The vehicle has not yet been inspected by the manufacturer, police, or insurance representatives - only a service center. There were no warning lamps or messages of the problem prior to failure - I was lucky to have this caught during a routine inspection.

The vehicle has suffered a crack of the Cylinder Head Assembly which leads to engine oil leaking onto hot exhaust and fire hazard. This defect is officially documented by the manufacturer in Service Alert SA-031/21, which identifies a trend of aluminum heads cracking and leaking pressurized oil directly onto the hot exhaust manifold. Although Mazda has issued a 10-year/120,000-mile warranty extension (Program CSP11) for the exact same casting failure in its Turbo-equipped models, it has refused to provide similar "Goodwill" relief for my vehicle, despite it suffering from the identical engineering flaw. Mazda’s refusal to cover a verified latent manufacturing defect that poses a significant fire hazard is arbitrary and unfair. I am requesting that Mazda North American Operations provide full reimbursement for the $6,788.51 repair

I am being told there is a crack in the cylinder head that is a known issue for these vehicles. I have done some research online and it says that they installed defective cylinders in vehicles that were made between the years 2018-2020 leaving vehicle owners to pay thousands of dollars out of pocket due to a manufacturing defect. My car was smoking and smelling like something burnt even inside the car causing the driver to inhale those fumes, I took it to the shop and it turns out that the cylinder head is cracked and leaking the oil.

The vehicle is experiencing a “ghost touch” malfunction within the infotainment system, wherein the touchscreen registers unintended inputs. As a result, the system intermittently initiates phone calls, changes radio stations, and alters other settings without driver interaction. This erratic behavior is highly distracting and presents a potential safety concern while the vehicle is in operation.

Drove 39 miles, around ~55 minutes. Parked the car, realized that I parked a little too far from the spot, car just stalled while rolling. Pressed accelerator, nothing. Turned off the car, tried to start again, it cranked but didn't start. Had to tow it to the nearest mechanic (total of ~2 hrs until my car got picked up and dropped off), mechanic calls me and tells me my car started fine. I'm thinking it could be 5321K recall but not sure as my VIN is not in the recall nor did I get any recall notice. What component or system failed or malfunctioned, and is it available for inspection upon request? - No idea. How was your safety or the safety of others put at risk? - Got stranded for hours in the parking lot. Has the problem been reproduced or confirmed by a dealer or independent service center? - No Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? - No Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? - Yes, fuel cap like icon and check engine light were on when trying to start the car after it stalled. The car would crank but not start.

1. What component failed, and is it available for inspection? Component: The Engine Cylinder Head. The Failure: The cylinder head failed due to a structural crack caused by overtightened bolts (manufacturing defect), resulting in an engine oil leak. Confirmation: The defect is confirmed and resolved. Wayne Mazda (NJ) acknowledged the failure and replaced the cylinder head under the CPO Warranty last month. The issue has not returned since the replacement, proving this was indeed a hardware defect. 2. How was your safety put at risk? Fire Hazard: Before the repair, for a duration of one year, the vehicle leaked engine oil onto the hot exhaust manifold, creating a persistent fire risk. Toxic Exposure: My family and I were forced to inhale burning oil fumes inside the cabin for months due to the dealer's delayed diagnosis. This posed a significant health hazard. 3. Has the problem been reproduced or confirmed? Yes. The defect was initially identified by independent service centers (when the dealer failed to find it) and was ultimately verified and repaired by Wayne Mazda. The fact that the dealer performed the repair under warranty is an admission of the manufacturing defect. 4. Financial Damages & Request for Reimbursement: Since Mazda has admitted liability by fixing the vehicle, I request reimbursement for the losses incurred due to the delay in diagnosis: $2,000+ in Independent Repairs: Because Wayne Mazda initially failed to diagnose this warrantable defect, I was forced to pay independent shops to diagnose and attempt to fix the oil leak to keep the vehicle safe. These costs were a direct result of the dealer's inability to identify the manufacturing defect. $159.29 in Uber Fees: Mazda failed to provide a loaner vehicle during the major powertrain repair, forcing me to pay for my own transportation. Conclusion: I am filing this report to: Document this safety defect (Overtightened Cylinder Head Bolt / Oil Leak) for NHTSA records, as it poses a fire

On 12/10/25, my 2019 CX5 NA had major oil leak after smelling a burning smell for a few days. Took it into local mechanic and he couldn’t find the leak, did an engine wash and additional testing before identifying a crack in the cylinder head; the leak was coming from the exhaust manifold. There was oil all over the engine and the underbelly of the vehicle; according to the mechanic, I was lucky the car didn’t start on fire with the amount of oil. I was informed that this is a common problem with the turbos and the NAs but the extended warranty only included the turbo engines. Contacted Mazda customer experience and set up an appointment. Vehicle went to the Mazda dealership on 12/15 and it was confirmed that there was a crack in the cylinder head and received an estimate of $11,000 needed for repairs. $7000 of that was for a new cylinder head. This was after an independent mechanic inspected my vehicle and stated everything looked good besides the main issue and needing new rear breaks in the next few months. 12/15-contacted Mazda customer experience and and case file was opened. 12/16-contacted customer experience back due to not receiving a call and received the name and extension of the assigned case manager. 12/17- still had not received a call back and left voicemail for case manager. Requested a call back to myself and the dealership; received a call back a few hours later and I was never asked what happened but was informed that Mazda corporate could not help me due to the warranty being expired. I am now required to pay over $250 to the dealership for an inspection of the vehicle I never requested. There were initially no warning signs but then the low oil light came on after 3 days of smelling something burning.

The 2019 CX-5 AWD with the 2.5L NA engine (with Cylinder Deactivation) has an engine oil leak coming from the cylinder head area. The Mazda dealer confirmed the leak source and found burnt oil on the exhaust. The component is available for inspection. The leak location and symptoms are consistent with the known porous/cracked cylinder-head defect documented in this engine family. Full confirmation requires teardown. In early Dec 2025, a burning oil smell began, then thick white smoke came from under the hood while driving and after stopping. This created an immediate fire risk, and rapid oil loss could cause sudden engine failure or stall in traffic. The issue was inspected and confirmed by an independent mechanic, who noted the leak could only be traced after removing the exhaust manifold. The Mazda dealership then inspected it and confirmed the leak source at the cylinder-head area and the burnt oil residue. The problem has been reproduced and confirmed by both the independent mechanic and the Mazda dealer. No warning lights or messages appeared prior to the smoke. Mazda has an extended warranty program for the same cylinder-head defect on the Turbo engine, but no equivalent coverage exists for the NA engine, despite the identical safety risks.

While driving a short distance, my engine overheated and there was a strong burning smell. The cylinder head was cracked, causing a significant oil leak. The car is currently at the dealership but is available for inspection upon request. The defective cylinder head is leaking engine oil directly onto hot exhaust components. This creates an immediate risk of engine fire and causes smoke to enter the vehicle cabin, impairing visibility and driver health. The vehicle was diagnosed by an authorized Mazda dealership. They confirmed the cylinder head is cracked and requires replacement. My mechanic advised this type of leak could lead to engine overheating, sudden power loss, or potential fire risk and should not be driven. Mazda has issued prior Technical Service Bulletins and warranty extensions for similar cylinder head/manifold cracking issues on the 2.5L turbo engine, but no program exists for the non-turbo engine, despite identical problems. Mazda should be held responsible for this safety issue. Mazda is aware of this manufacturing defect but has not recalled these engines to be repaired or replaced if they are outside of their warranty period, placing costly repairs and potentially life-threatening situations on their customers. The repair is replacement of the cylinder head/sleeve or replacement of the engine block, which has since been modified by Mazda to resolve this issue. Mazda’s refusal to extend reimbursement to non-turbo owners is unfair and leaves affected customers with no support for a known manufacturing flaw. I urge NHTSA to investigate this recurring engine defect in non-turbo 2019–2020 Mazda CX-5 models and encourage Mazda to offer equal reimbursement.

Summary of Issue: The infotainment system in my 2019 Mazda CX-5 has been malfunctioning for a long period of time, and the issue has now escalated to the point where the system is unsafe and distracting while driving. Details: The infotainment screen intermittently “ghosts” and activates functions on its own—clicking through menus, changing settings, and moving erratically without any driver input. The system has also frozen and rebooted while the vehicle is in motion. This creates a serious distraction and safety concern. I previously reported this issue to the dealership, where they attempted a reset and told me to come back if the problem returned. The issue persisted and worsened. I recently returned, and the dealership diagnosed a communication failure between the CMU and the infotainment screen. However, they cannot identify any cause, and the screen itself has no physical damage and has never been struck. Mazda has declined to cover this under warranty, even though this appears to be an internal failure of components that should not fail at this mileage. Additionally, infotainment failures in Mazda vehicles have been the subject of prior complaints and service bulletins. Safety Concern: The malfunction causes the screen to operate unpredictably while driving, which distracts from the road and creates a risk of an accident. Because the system controls access to vehicle settings, Bluetooth, audio, navigation, and backup camera interfaces, the failure presents a potential safety defect. Requested Action: I am requesting that NHTSA investigate whether this infotainment / CMU communication failure is a broader defect affecting 2019 Mazda CX-5 vehicles, as dealerships cannot identify the cause and the failure poses a clear distraction hazard.