MY CAR HAS RUSTED SIGNIFICANTLY UNDERNEATH THE VEHICLE.. TO THE POINT WHERE IT APPEARS THAT IT RUSTED THE FRAME AND SHOCK ABSORBERS. MY CAR WAS MADE IN KOREA... WONDER IF THESE IMPORTS HAVE TO ADHERE TO THE SAME STANDARDS AS AMERICAN MADE CARS WITH UNDERBODY TREATMENT? ALSO THE FUEL BACKS-UP OUT OF THE GAS TANK... WHEN IN TR…
Read full complaint
MY CAR HAS RUSTED SIGNIFICANTLY UNDERNEATH THE VEHICLE.. TO THE POINT WHERE IT APPEARS THAT IT RUSTED THE FRAME AND SHOCK ABSORBERS. MY CAR WAS MADE IN KOREA... WONDER IF THESE IMPORTS HAVE TO ADHERE TO THE SAME STANDARDS AS AMERICAN MADE CARS WITH UNDERBODY TREATMENT? ALSO THE FUEL BACKS-UP OUT OF THE GAS TANK... WHEN IN TRY TO GET THE REPLACEMENT PART... I HAVE BEEN GIVE NUMEROUS PARTS WHICH DO NOT FIT FROM THE DEALER. ALSO BRAKES HAVE BEEN REPLACED AND ROOTERS GROUND DOWN BUT THEY KEEP HAVING PROBLEMS.
NHTSA ODI #10778879
120,600 miles · Jul 17, 2015
Service Brakes
I WAS DRIVING HOME FROM WORK AND STARTED BRAKING FOR A RED LIGHT,MY BRAKES WERE COMPLETELY GONE,LUCKILY I WAS FAR ENOUGH FROM LIGHT & NOBODY WAS IN FRONT OF ME LIGHT TURNED GREEN,I WENT SLOW 20 MPH TO THE NEAREST FIRESTONE & COASTED IN.I THOUGHT I JUST NEEDED NEW BRAKES,THE MECHANICS PUT IT ON LIFT & SHOWED ME THE FRAME! IT WAS …
Read full complaint
I WAS DRIVING HOME FROM WORK AND STARTED BRAKING FOR A RED LIGHT,MY BRAKES WERE COMPLETELY GONE,LUCKILY I WAS FAR ENOUGH FROM LIGHT & NOBODY WAS IN FRONT OF ME LIGHT TURNED GREEN,I WENT SLOW 20 MPH TO THE NEAREST FIRESTONE & COASTED IN.I THOUGHT I JUST NEEDED NEW BRAKES,THE MECHANICS PUT IT ON LIFT & SHOWED ME THE FRAME! IT WAS SO SEVERELY RUSTED THAT THE BRAKELINE HAD SNAPPED AWAY FROM FRAME.THEY CALLED 3 DIFFERENT SHOPS & NOBODY WILL TOUCH IT DUE TO LIABILITY ISSUES.I'M BESIDES MYSELF,I COULD HAVE BEEN KILLED OR KILLED SOMEONE ELSE.I'M ORIGINAL OWNER & CAR HAS BEEN IN GARAGE EVERYDAY FOR 12 YRS,HOW CAN THE FRAME BE BEYOND REPAIR AT 120,000 MILES.ALSO I'VE READ THE OTHER COMPLAINT'S ABOUT THE STRONG GAS ODORS & I HAVE HAD SAME PROBLEM FOR YEARS,ALWAY'S IN THE WINTER.I LOVE MY CAR & NEED IT REPAIRED,KIA SHOULD FIX THE FRAME & RECALL THE MODEL,SOMEONE COULD BE KILLED IF IT HAPPENS TO THEM.NOW I HAVE TO RENT A CAR TO GO TO WORK & TRY TO GET IT FIXED,BUT FIRESTONE SAID WHOLE FRAME IS RUSTED,CHEAP METAL USED!SOMETHING NEEDS TO BE DONE!ASAP
NHTSA ODI #10734754
117,500 miles · Oct 6, 2014
Engine And Engine CoolingFuel/propulsion SystemService Brakes
THERE IS A VERY STRONG RAW GAS SMELL THAT FILLS THE CABIN AND OUTSIDE THE VEHICLE. IT IS VERY NOTICEABLE UPON STARTING AND WHEN THE VEHICLE IS AT REST AND RUNNING. FUEL TANK LEAKING. SEAM AREAS AND FUEL PUMP/SENDING UNIT AREA DUE TO CORROSION AND VEHICLE. THE VEHICLE WAS PARKED, AND I HAD A HARD TIME STARTING IT. THEN WHE…
Read full complaint
THERE IS A VERY STRONG RAW GAS SMELL THAT FILLS THE CABIN AND OUTSIDE THE VEHICLE. IT IS VERY NOTICEABLE UPON STARTING AND WHEN THE VEHICLE IS AT REST AND RUNNING. FUEL TANK LEAKING. SEAM AREAS AND FUEL PUMP/SENDING UNIT AREA DUE TO CORROSION AND VEHICLE. THE VEHICLE WAS PARKED, AND I HAD A HARD TIME STARTING IT. THEN WHEN I TRIED TO DRIVE IT, ALL I COULD DO IS SMELL RAW GAS.------------------------ I HAVE REPLACED THE FUEL TANK, FUEL PUMP ASSEMBLY, ANY AND ALL PARTS ATTACHED TO FUEL TANK. (VERY EXPENSIVE). ON RESEARCHING THE PROBLEM, I HAVE FOUND THAT THERE ARE MANY OTHER OWNERS COMPLAINING OF THIS PROBLEM. I HAVE OWNED THIS VEHICLE SINCE FEBRUARY 2011, I HAVE NOT BEEN IN ANY ACCIDENTS SINCE BUYING THIS VEHICLE. IN FACT, UPON LEARNING OF MECHANICAL ISSUES I TRY TO HAVE THEM FIXED AS SOON AS POSSIBLE. (HOWEVER, I WAS GIVEN AN ORANGE TITLE. WHICH AT THE TIME, I DID NOT FULLY UNDERSTAND WHAT IT MEANT.) YET, THE VEHICLE DROVE WITH JUST MINOR PROBLEMS, SUCH AS: BRAKES, TIMING BELT, FUEL FILTER, OIL CHANGES, ETC). THIS HAS BEEN THE MOST EXPENSIVE AND MOST DAMAGING PROBLEM WITH THE VEHICLE. *TR
NHTSA ODI #10641790
165,000 miles · Mar 18, 2013
Service BrakesSuspension
HAVE A 2002 KIA SPORTAGE. BRAKE LINE WAS LEAKING, WENT TO MECHANIC AND WAS INFORMED THAT THE WHOLE FRAME WAS ROTTED AWAY AND WAS NOT REPAIRABLE AND WAS UNSAFE TO DRIVE AS THE BRAKE LINES WERE ALSO ROTTED AND WHOLE CAR COULD BUCKLE IF IN AN ACCIDENT OR HIT ANYTHING. CALLED KIA AND WAS TOLD NOTHING THEY CAN DO. HAVE A 2000 CHRYSLE…
Read full complaint
HAVE A 2002 KIA SPORTAGE. BRAKE LINE WAS LEAKING, WENT TO MECHANIC AND WAS INFORMED THAT THE WHOLE FRAME WAS ROTTED AWAY AND WAS NOT REPAIRABLE AND WAS UNSAFE TO DRIVE AS THE BRAKE LINES WERE ALSO ROTTED AND WHOLE CAR COULD BUCKLE IF IN AN ACCIDENT OR HIT ANYTHING. CALLED KIA AND WAS TOLD NOTHING THEY CAN DO. HAVE A 2000 CHRYSLER WITH MORE MILES AND NOT A SPOT RUST. NOW I NEED TO FIND A NEW VEHICLE ASAP, AN EXPENSE I CAN'T AFFORD BUT NEED TO GET TO WORK. KIA WILL NOT HELP AT ALL, GUESS THEY HAVE OUR MONEY SO WE'RE ON OUR OWN. THIS IS UNACCEPTABLE, KIA KNOWS ABOUT THE PROBLEM AND WILL DO NOTHING. HAVE DONE RESEARCH ONLINE AND THERE ARE THOUSANDS OF PEOPLE WHO HAVE THE SAME PROBLEM. THESE CARS ARE DEATH TRAPS, IF YOUR UNAWARE YOUR BRAKES CAN GO OR IF IN AN ACCIDENT SERIOUSLY INJURED OR EVEN DEATH. THE NHTSA SHOULD FORCE KIA TO RECALL THESE VEHICLES BEFORE SOMEONE GETS KILLED OR KILLS SOMEONE ELSE. I HAVE SEEN NUMEROUS COMPLAINTS FILED WITH THE NHTSA AND DOMT KNOW WHY THEY ALLOW KIA TO IGNORE THIS SERIOUS ISSUE. THEIR ARE RECALLS ISSUED FOR LESS SERIOUS PROBLEMS, THIS ONE PEOPLES LIVES ARE AT STAKE. PLEASE DO SOMETHING ABOUT THIS BEFORE ITS TOO LATE. *TR
ON CERTAIN VEHICLES, THE HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN INCLUDING ITS RETAINING RING, WHICH STRESSES THE POLYPROPYLENE THEREBY INITIATING CRACKING OF THE BLADES. THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS.
Consequence & remedy
Consequence: SEPARATION OF THE FAN BLADE(S) CAN CREATE A RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE ENGINE COOLING FAN WITH A FAN MADE OF IMPROVED MATERIAL. THE RECALL BEGAN ON JUNE 11, 2007. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4
EA07001 · Fan Blade Cracking/separation
Opened Jan 22, 2007 · Closed Apr 16, 2007
Status: closed (inferred from source dates) · Engine And Engine Cooling:cooling System:fan
KIA MOTORS AMERICA, INC. (KIA) HAS IDENTIFIED A DEFECT IN THE PLASTIC ENGINE COOLING FAN IN THE SUBJECT VEHICLES AND WILL CONDUCT A SAFETY RECALL.KIA'S DEFECT REPORT STATES, ...HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN...INITIATING CRACKS IN THE FAN.THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS...KIA ESTIMATES APPROXIMATELY 35,090 VEHICLES WILL BE SUBJECT TO THE RECALL, AS SOME OF THE 46,887 VEHICLES PRODUCED HAVE ALREADY HAD THE FAN REPLACED UNDER WARRANTY.KIA DEALERS WILL REPLACE THE ORIGINAL VERSION OF THE FAN WITH A FAN MADE OF IMPROVED MATERIAL.THIS INVESTIGATION WAS OPENED ON SEPTEMBER 21, 2006 AS PE06-042 AND UPGRADED TO ENGINEERING ANALYSIS EA07-001 ON JANUARY 22, 2007.PLEASE SEE NHTSA RECALL 07V161 FOR MORE DETAILED INFORMATION
PE06042 · Fan Blade Cracking/separation
Opened Sep 21, 2006 · Closed Jan 22, 2007
Status: closed (inferred from source dates) · Engine And Engine Cooling:cooling System:fan
THE INVESTIGATION OF ENGINE COOLING FANS IN THE SUBJECT VEHICLES WAS OPENED ON SEPTEMBER 21, 2006 AS PE06-042.THE BASIS FOR OPENING WAS 10 CONSUMER REPORTS ALLEGING FAN BLADE CRACKING AND BLADE SEPARATION.SIX OF THE REPORTS INDICATED THE SEPARATED FAN BLADES CAUSED DAMAGE TO OTHER ENGINE COMPARTMENT COMPONENTS.KIA HAS PROVIDED ADDITIONAL CONSUMER REPORTS AND INFORMATION IN ITS RESPONSE TO PE06-042.THE INVESTIGATION HAS BEEN UPGRADED TO ENGINEERING ANALYSIS (EA07-001) TO CONTINUE TO ASSESS THE CONSEQUENCE OF FAN BLADE SEPARATION IN THE SUBJECT VEHICLES.
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Additional source detail variants (3)
Fuel System, Gasoline
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Fuel System, Gasoline:storage
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Fuel System, Gasoline:storage:tank Assembly
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
RQ03007 · Seat Belt Buckle False Latch/malfunction
Opened Oct 14, 2003 · Closed Feb 27, 2004
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
INFORMATION RECEIVED AND ANALYZED DURING THIS RQ DISCLOSED THAT MY 1999 AND 2000 KIA SEPHIA AND SPORTAGE VEHICLES WERE EQUIPPED WITH MODIFIED VERSIONS OF THE SAME SAFETY BELT LATCH ASSEMBLY AS THOSE RECALLED IN CAMPAIGN NO. 02V-216.THESE LATCH ASSEMBLIES WERE IDENTIFIED AS TYPE A97. ODI ANALYSES INDICATE A CONTINUING TREND OF CONSUMER COMPLAINTS FOLLOWING A SERIES OF DESIGN MODIFICATIONS MADE BY KIA TO IMPROVE THE A97 LATCH ASSEMBLY.MY 2001 AND 2002 SUBJECT VEHICLES WERE EQUIPPED WITH DIFFERENT DESIGN LATCH ASSEMBLIES (TYPE DB-6 OR AUTOLIV) AND EXHIBIT A MUCH LOWER COMPLAINT COUNT.THIS RQ HAS BEEN UPGRADED TO AN EA IN ORDER TO FURTHER INVESTIGATE THIS MATTER FOR THE SUBJECT VEHICLES EQUIPPED WITH TYPE A97 LATCH ASSEMBLIES.
Illustration