Illustration2002 KIA SPORTAGE SHOOTS GAS BACK OUT OF TANK WHILE FUELING. AFTER FUELING (TANK IS EMPTY)FOR A FEW SECONDS PUMP SHUTS OFF AND FUEL SHOOTS BACK OUT OF TANK. GAS SHOOTS OUT AT A RATE THAT CAUSES IT TO SPILL OVER TO THE GROUND. CAN NOT FILL ORE THAN $5.00 DOLLARS WORTH OF GAS WITHOUT AN OVERFLOW. *TR
2002 Kia Sportage
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2002 Kia Sportage do not stand out strongly from the model-year median of 122.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sportage years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
290–25K
2825–50K
3950–75K
2075–100K
27100–150K
9150K+
152 reports with mileage · 82 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
15 crash reports6 fire reports7 injury reports
Fuel System, Other complaints
7 reportsI READ A FORUM ABOUT DEFECTIVE 2002 KIA SPORTAGE FUEL TANKS,,, AND I WANTED TO ADD MY NAME TO THE LIST OF DEFECTIVE TANKS..... *TR
I OWN A 2002 KIA SPORTAGE. #1) THE AUTO STARTED TO HAVE A GAS ORDER FOR SEVERAL WEEKS, THEN GAS STARTED TO LEAK FROM THE CAR ONTO THE GROUND. THE CAR IS JUST 3 YEARS OLD WITH A REASONABLE 72,000 MILES. I DO NOT BELIEVE THIS IS NORMAL WEAR AND TEAR ON THE CAR. I WAS TOLD IF THIS CONTINUED, THE CAR WOULD CATCH FIRE. I WAS TOLD THE…
Read full complaint
I OWN A 2002 KIA SPORTAGE. #1) THE AUTO STARTED TO HAVE A GAS ORDER FOR SEVERAL WEEKS, THEN GAS STARTED TO LEAK FROM THE CAR ONTO THE GROUND. THE CAR IS JUST 3 YEARS OLD WITH A REASONABLE 72,000 MILES. I DO NOT BELIEVE THIS IS NORMAL WEAR AND TEAR ON THE CAR. I WAS TOLD IF THIS CONTINUED, THE CAR WOULD CATCH FIRE. I WAS TOLD THE INTERNAL SEALS WERE LEAKING AND THEY NEEDED TO BE REPLACED AND THIS WAS A SERIOUS PROBLEM AND THE CAR SHOULD NOT BE DRIVEN. #2) THE HUBS ON THIS CAR ALSO NEED TO BE REPLACED. THE WAY THE CAR WAS DESIGEND - I WAS TOLD. WATER OVER THE PAST 3 YEARS HAVE GOTTEN IN THE CAR WHEELS AND HAVE DAMAGED THE HUBS AND THE 4WD WILL NOT WORK PROPERLY. THIS WOULD BE A DESIGN FLAW AND NOT WEAR AND TEAR ON THE CAR.*AK
AFTER STARTING THE VEHICLE OR WHILE DRIVING THE VEHICLE, AT VARIOUS SPEED OF 40 MPH CONSUMER SMELLED FUEL ODOR. VEHICLE TAKEN TO THE DEALER, AND THEY INFORMED THE CONSUMER THAT IT WAS A FUEL LINE. CONSUMER DID NOT KNOW WHERE THE FUEL LINE WENT OR WHAT KIND OF FUEL LINE IT MAYBE.*AK
I HAVE A 2002 KIA SPORTAGE 4X4. PURCHASED IN APRIL 2004 WITH 3 YEARS & 50K MILES REMAINING ON WARRANTY. I TRAILERED MY BOAT TO THE LAKE AND AFTER LEAVING THE LAKE THE CAR DIED. TOWED TO AN AUTHORIZED KIA DEALER,DICK HANNAH KIA, VANCOUVER,WA.98665 $161 TOW BILL! DIAGNOSIS WAS WATER IN THE GAS TANK!! TURNS OUT THERE IS A EVAPO…
Read full complaint
I HAVE A 2002 KIA SPORTAGE 4X4. PURCHASED IN APRIL 2004 WITH 3 YEARS & 50K MILES REMAINING ON WARRANTY. I TRAILERED MY BOAT TO THE LAKE AND AFTER LEAVING THE LAKE THE CAR DIED. TOWED TO AN AUTHORIZED KIA DEALER,DICK HANNAH KIA, VANCOUVER,WA.98665 $161 TOW BILL! DIAGNOSIS WAS WATER IN THE GAS TANK!! TURNS OUT THERE IS A EVAPORATOR CHARCOAL CANISTER MOUNTED UNDER THE VEHICLE NEAR THE REAR BUMPER WHICH ALLOWED WATER INTO THE GAS SYSTEM. I AM NOW FACED WITH OVER $600 REPAIR FOR DRAINING THE TANK. MY CONTENTION IS THAT THIS IS A BAD DESIGN. NOWHERE IN THE OPERATORS MANUAL DOES IT STATE TO AVOID TRAILERING A BOAT BECAUSE IT MAY SUCK UP THE LAKE WATER! THIS SUV CAME WITH A TRAILER HITCH WHEN PURCHASED AND KIA NEEDS TO STEP UP AND COVER THIS DESIGN DEFECT UNDER WARRANTY.*AK
HAVE HAD BRAKES WORKED ON 5 TIMES IN PAST YEAR, AIR CONDITIONER SMELLS MUSTY EVERY TIME YOU TURN IT ON, GAS WARNING LIGHT DOESN'T WORK, RIGHT REAR WINDOW DIDN'T WORK FOR OVER A YEAR. *AK
CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH THE GAS TANK ALSO STATES THAT EVERYTIME HE IS FILLING THE TANK ON THE VEHICLE GAS SPILLS RIGHT OVER IT WITH OUT THE GAS TANK BEING FULL. DEALER WAS CONTACTED AND STATED THAT A NEW GAS TANK WAS SUPPOSE TO BE PUT IN BUT CONSUMER STATES THAT THE PROBLEM IS STILL THERE. T…
Read full complaint
CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH THE GAS TANK ALSO STATES THAT EVERYTIME HE IS FILLING THE TANK ON THE VEHICLE GAS SPILLS RIGHT OVER IT WITH OUT THE GAS TANK BEING FULL. DEALER WAS CONTACTED AND STATED THAT A NEW GAS TANK WAS SUPPOSE TO BE PUT IN BUT CONSUMER STATES THAT THE PROBLEM IS STILL THERE. TS
Official recalls
107V161000 · Engine And Engine Cooling:cooling System:fan
Apr 16, 2007
ON CERTAIN VEHICLES, THE HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN INCLUDING ITS RETAINING RING, WHICH STRESSES THE POLYPROPYLENE THEREBY INITIATING CRACKING OF THE BLADES. THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS.
Consequence & remedy
Consequence: SEPARATION OF THE FAN BLADE(S) CAN CREATE A RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE ENGINE COOLING FAN WITH A FAN MADE OF IMPROVED MATERIAL. THE RECALL BEGAN ON JUNE 11, 2007. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA07001 · Fan Blade Cracking/separation
Opened Jan 22, 2007 · Closed Apr 16, 2007
Status: closed (inferred from source dates) · Engine And Engine Cooling:cooling System:fan
KIA MOTORS AMERICA, INC. (KIA) HAS IDENTIFIED A DEFECT IN THE PLASTIC ENGINE COOLING FAN IN THE SUBJECT VEHICLES AND WILL CONDUCT A SAFETY RECALL.KIA'S DEFECT REPORT STATES, ...HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN...INITIATING CRACKS IN THE FAN.THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS...KIA ESTIMATES APPROXIMATELY 35,090 VEHICLES WILL BE SUBJECT TO THE RECALL, AS SOME OF THE 46,887 VEHICLES PRODUCED HAVE ALREADY HAD THE FAN REPLACED UNDER WARRANTY.KIA DEALERS WILL REPLACE THE ORIGINAL VERSION OF THE FAN WITH A FAN MADE OF IMPROVED MATERIAL.THIS INVESTIGATION WAS OPENED ON SEPTEMBER 21, 2006 AS PE06-042 AND UPGRADED TO ENGINEERING ANALYSIS EA07-001 ON JANUARY 22, 2007.PLEASE SEE NHTSA RECALL 07V161 FOR MORE DETAILED INFORMATION
PE06042 · Fan Blade Cracking/separation
Opened Sep 21, 2006 · Closed Jan 22, 2007
Status: closed (inferred from source dates) · Engine And Engine Cooling:cooling System:fan
THE INVESTIGATION OF ENGINE COOLING FANS IN THE SUBJECT VEHICLES WAS OPENED ON SEPTEMBER 21, 2006 AS PE06-042.THE BASIS FOR OPENING WAS 10 CONSUMER REPORTS ALLEGING FAN BLADE CRACKING AND BLADE SEPARATION.SIX OF THE REPORTS INDICATED THE SEPARATED FAN BLADES CAUSED DAMAGE TO OTHER ENGINE COMPARTMENT COMPONENTS.KIA HAS PROVIDED ADDITIONAL CONSUMER REPORTS AND INFORMATION IN ITS RESPONSE TO PE06-042.THE INVESTIGATION HAS BEEN UPGRADED TO ENGINEERING ANALYSIS (EA07-001) TO CONTINUE TO ASSESS THE CONSEQUENCE OF FAN BLADE SEPARATION IN THE SUBJECT VEHICLES.
EA06007 · Fuel Tank Leakage
Opened May 9, 2006 · Closed Nov 30, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Additional source detail variants (3)
Fuel System, Gasoline
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Fuel System, Gasoline:storage
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Fuel System, Gasoline:storage:tank Assembly
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
RQ03007 · Seat Belt Buckle False Latch/malfunction
Opened Oct 14, 2003 · Closed Feb 27, 2004
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
INFORMATION RECEIVED AND ANALYZED DURING THIS RQ DISCLOSED THAT MY 1999 AND 2000 KIA SEPHIA AND SPORTAGE VEHICLES WERE EQUIPPED WITH MODIFIED VERSIONS OF THE SAME SAFETY BELT LATCH ASSEMBLY AS THOSE RECALLED IN CAMPAIGN NO. 02V-216.THESE LATCH ASSEMBLIES WERE IDENTIFIED AS TYPE A97. ODI ANALYSES INDICATE A CONTINUING TREND OF CONSUMER COMPLAINTS FOLLOWING A SERIES OF DESIGN MODIFICATIONS MADE BY KIA TO IMPROVE THE A97 LATCH ASSEMBLY.MY 2001 AND 2002 SUBJECT VEHICLES WERE EQUIPPED WITH DIFFERENT DESIGN LATCH ASSEMBLIES (TYPE DB-6 OR AUTOLIV) AND EXHIBIT A MUCH LOWER COMPLAINT COUNT.THIS RQ HAS BEEN UPGRADED TO AN EA IN ORDER TO FURTHER INVESTIGATE THIS MATTER FOR THE SUBJECT VEHICLES EQUIPPED WITH TYPE A97 LATCH ASSEMBLIES.