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2002 Kia Spectra

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Kia Spectra do not stand out strongly from the model-year median of 96.

About this comparison →

When problems were reported

Mileage at the reported incident

52 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports2 fire reports15 injury reports

What owners actually said

92 reports
63,000 miles · Apr 23, 2009
Parking Brake

TL*THE CONTACT OWNS A 2002 KIA SPECTRA. THE EMERGENCY BRAKE HAS NOT WORKED PROPERLY SINCE THE VEHICLE WAS PURCHASED IN APRIL 2002. THE VEHICLE CONTINUED TO MOVE AFTER THE BRAKE WAS ENGAGED. ON SEVERAL OCCASIONS, THE DEALER STATED THAT THE BRAKES ARE FINE AND TO PULL A LITTLE HARDER. THE FAILURE MILEAGE WAS 63,000.

NHTSA ODI #10266468

Mileage unknown · Nov 28, 2008
Air BagsExterior LightingService Brakes, HydraulicCrash

ON FRIDAY NOVEMBER 28, 2008 AT 4:45PM, I WAS DRIVING ON STATE HIGHWAY 58 BY JENKINS AND ROSEDALE HIGHWAY IN BAKERSFIELD, CA. I WAS GOING APPROXIMATELY 50 MPH AND WAS APPROXIMATELY 50 YARDS FROM THE VEHICLE IN FRONT OF ME. I HAD TO SLAM ON MY BRAKES DUE TO THE CAR IN FRONT OF MY BRAKING AUTOMATICALLY, MY BRAKES LOCKED UP AND I WA…

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ON FRIDAY NOVEMBER 28, 2008 AT 4:45PM, I WAS DRIVING ON STATE HIGHWAY 58 BY JENKINS AND ROSEDALE HIGHWAY IN BAKERSFIELD, CA. I WAS GOING APPROXIMATELY 50 MPH AND WAS APPROXIMATELY 50 YARDS FROM THE VEHICLE IN FRONT OF ME. I HAD TO SLAM ON MY BRAKES DUE TO THE CAR IN FRONT OF MY BRAKING AUTOMATICALLY, MY BRAKES LOCKED UP AND I WAS IN A FRONT END CRASH. NOT ONLY DID MY BRAKES LOCK UP, BUT MY DUEL SIDED AIR BAGS IN MY 2002 KIA SPECTRA WHICH I HAVE ONLY OWNED FOR FOUR MONTHS DID NOT DEPLOY. LUCKILY NO ONE WAS BADLY INJURED BUT DUE TO THIS INCIDENT MY MUSCLES ARE BADLY SORE AND BRUISED. THE WHOLE FRONT END OF MY VEHICLE IS DESTROYED AND MOST IMPORTANTLY MY HEADLIGHTS WHICH ARE REQUIRED BY LAW TO HAVE, ARE SHATTERED. *TR

NHTSA ODI #10250107

141,865 miles · Aug 4, 2008
Service Brakes, HydraulicVehicle Speed Control

THREE YEARS AGO WHILE TRAVELING DOWN I-40 THE CRUISE CONTROL STUCK ON THE CAR, THE BRAKES LOCKED UP. THE CAR HAD CLIMB TO 90 MPH IN A 65 BEFORE I REALIZED WHAT WAS HAPPENING. THE ONLY WAY TO STOP THE CAR WAS TO PUT THE CAR IN NEUTRAL AND CUT THE ENGINE. THANK THE DEAR LORD IN HEAVEN ME AND 2 OTHER CO-WORKERS WERE NOT IN HEAVEN …

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THREE YEARS AGO WHILE TRAVELING DOWN I-40 THE CRUISE CONTROL STUCK ON THE CAR, THE BRAKES LOCKED UP. THE CAR HAD CLIMB TO 90 MPH IN A 65 BEFORE I REALIZED WHAT WAS HAPPENING. THE ONLY WAY TO STOP THE CAR WAS TO PUT THE CAR IN NEUTRAL AND CUT THE ENGINE. THANK THE DEAR LORD IN HEAVEN ME AND 2 OTHER CO-WORKERS WERE NOT IN HEAVEN TRAFFIC THAT DAY. I HAD THE CAR TOWED TO KIA IN WINSTON SALEM, NC WHERE THE MECHANICS ARE THE ONLY ONES THAT HAD EVER WORKED ON THAT CAR AT THAT TIME. THEY TRIED TO SAY THAT IT WAS AN ANIMAL OR SOMEONE MUST HAVE TOUCHED THE CABLE CAUSING IT TO SLIP OUT OF THE GROOVE WHICH WOULD CAUSE THE CRUISE CONTROL TO STICK. THEY FLIPPED IT BACK ON AND IT WORKED FINE UNTIL FRIDAY NIGHT, AUGUST 1, 2008 AROUND 9:00 AT NIGHT WHEN ME AND MY 10 YR OLD DAUGHTER WAS COMING HOME FROM HAVING DINNER OUT. AGAIN THE CRUISE CONTROL STUCK STARTED ACCELERATING WITH NO WAY OF STOPPING IT AND THE BRAKES LOCKED UP. THE CAR HAD CLIMBED TO 70 MPH IN A 55 BEFORE I FINALLY PUT IT IN NEUTRAL AND CUT THE ENGINE. THE CAR HAS SCARED ME TWICE NOW. I AM SCARED THAT IT WILL HAPPENED IT AGAIN AND NEXT TIME WE WANT BE LUCKY. I AM AFRAID THIS CAR MAY END UP HURTING US OR SOMEONE ELSE REALLY BAD. I COMPLAINED TO KIA 3YRS AGO THEY DIDN'T CARE WHEN THE CAR WAS STILL UNDER WARRANTY AND I SURE DON'T SEE THEM CARING NOW. DO YOU? *TR

NHTSA ODI #10236947

Mileage unknown · Apr 5, 2008
Air BagsCrashInjury

I WAS INVOLVED IN A FRONT END COLLISION AND MY KIA SPECTRA WAS A TOTAL LOSS. I WAS TAKEN TO THE HOSPITAL BY AMBULANCE FOR NECK AND HEAD INJURIES. MY AIRBAG NEVER WENT OFF. I BELIEVE IT SHOULD HAVE. THE INSURANCE WANTS TO CLOSE OUT THE CLAIM AND I ADVISED THEM THAT I WANTED KIA TO INSPECT THE VEHICLE AS TO WHY THE AIRBAG DID…

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I WAS INVOLVED IN A FRONT END COLLISION AND MY KIA SPECTRA WAS A TOTAL LOSS. I WAS TAKEN TO THE HOSPITAL BY AMBULANCE FOR NECK AND HEAD INJURIES. MY AIRBAG NEVER WENT OFF. I BELIEVE IT SHOULD HAVE. THE INSURANCE WANTS TO CLOSE OUT THE CLAIM AND I ADVISED THEM THAT I WANTED KIA TO INSPECT THE VEHICLE AS TO WHY THE AIRBAG DID NOT DEPLOY. WOULD LIKE TO TAKE CARE OF THIS WITHOUT HAVING TO GET A LAWYER INVOLVED. I WAS RELEASED FROM THE HOSPITAL WITH WHIPLASH AND PAIN MEDS. I NEED TO GET A NEW VEHICLE AND LIKED MY SPECTRA BUT AM UNSURE AS TO ITS SAFETY. THE VEHICLE WAS SMOKING BUT NOT SURE AS TO WHAT CAUSED IT. FIREMAN BROUGHT OVER AN EXTINGUISHER BUT I DON'T BELIEVE THEY USED IT. *TR

NHTSA ODI #10223457

68,000 miles · Mar 28, 2008
Air BagsCrashInjury

1. MY SON WAS DRIVING MY CAR ON US 280 IN ALABAMA JUST SOUTH OF BIRMINGHAM WHEN HE WAS INVOLVED IN AN ACCIDENT WITH ANOTHER AUTOMOBILE. ACCORDING TO THE POLICE REPORT HE WAS TRAVELING AT 45 MPH WHEN HE IMPACTED THE REAR OF ANOTHER CAR. 2. AS A RESULT OF THE IMPACT HE WAS THROWN FORWARD AND HIS HEAD STRUCK THE WINDSHIELD. HE…

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1. MY SON WAS DRIVING MY CAR ON US 280 IN ALABAMA JUST SOUTH OF BIRMINGHAM WHEN HE WAS INVOLVED IN AN ACCIDENT WITH ANOTHER AUTOMOBILE. ACCORDING TO THE POLICE REPORT HE WAS TRAVELING AT 45 MPH WHEN HE IMPACTED THE REAR OF ANOTHER CAR. 2. AS A RESULT OF THE IMPACT HE WAS THROWN FORWARD AND HIS HEAD STRUCK THE WINDSHIELD. HE SUFFERED A MILD CONCUSSION AND CUTS AN BRUISES. THE AUTOMOBILE HAS FACTORY INSTALLED AIR BAGS FOR BOTH THE DRIVER AND PASSENGER. NEITHER AIR BAG DEPLOYED. 3. STATE FARM (THE INSURER) WROTE THE CAR OFF AS A TOTAL LOSS. I SENT PHOTOS OF THE CAR TO KIA CORPORATE IN IRVIN, CA. THEIR COMMENT WAS THAT THE AIRBAGS SHOULD NOT DEPLOY IN AND ACCIDENT OF THIS NATURE. NO ONE LOOKED AT THE CAR TO DETERMINE WHAT FAILED IN THE SYSTEM. *TR

NHTSA ODI #10222614

89,300 miles · Mar 24, 2008
Seat Belts

TL*THE CONTACT OWNS A 2002 KIA SPECTRA. WHILE DRIVING APPROXIMATELY 5 TO 10 MPH THE MIDDLE SEAT BELT BROKE. THE CHILD SAFETY SEAT WAS SECURED IN THAT SEAT BELT WHEN IT BROKE. THE CHILD WAS NOT INJURED. THE DEALER STATED THAT THE REPAIR WOULD NOT BE COVERED UNDER THE WARRANTY. THE LABOR RATE IS $70 AND THE COST TO REPAIR IT I…

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TL*THE CONTACT OWNS A 2002 KIA SPECTRA. WHILE DRIVING APPROXIMATELY 5 TO 10 MPH THE MIDDLE SEAT BELT BROKE. THE CHILD SAFETY SEAT WAS SECURED IN THAT SEAT BELT WHEN IT BROKE. THE CHILD WAS NOT INJURED. THE DEALER STATED THAT THE REPAIR WOULD NOT BE COVERED UNDER THE WARRANTY. THE LABOR RATE IS $70 AND THE COST TO REPAIR IT IS $85. AS OF MARCH 24, 2008, THE DEALER HAD NOT REPAIRED THE SEATBELT. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED SINCE HER CHILD CAN REACH THE DOOR HANDLE. THE ENGINE SIZE WAS UNAVAILABLE. THE VIN APPEARED TO BE INVALID. THE FAILURE AND CURRENT MILEAGES WERE 89,300. UPDATED 05/19/08. *LJ

NHTSA ODI #10222789

75,000 miles · Mar 7, 2008
Air BagsCrash

TL*THE CONTACT OWNS A 2002 KIA SPECTRA. WHILE DRIVING 35 MPH, THE CONTACT'S DAUGHTER REAR-ENDED ANOTHER VEHICLE. SHE SUSTAINED MINOR INJURIES, BUT THE VEHICLE WAS DESTROYED. THE AIR BAGS FAILED TO DEPLOY. THE VEHICLE WAS TOWED TO A DEALER, BUT THEY COULD NOT EXPLAIN THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 75,000.

NHTSA ODI #10220356

12,000 miles · Feb 5, 2008
Tires

TL*THE CONTACT OWNS A 2002 KIA SPECTRA. THE VEHICLE HAS STARFIRE FLITE-LINE IV, SIZE P185/65R14 (NA) TIRES. WHILE DRIVING 25 MPH, THE VEHICLE SWERVED BACK AND FORTH. THE DEALER STATED THAT THE TIRE TREAD WAS WORN. THE DEALER EXPLAINED WHAT CAUSED THE TIRES TO CONTINUOUSLY WEAR; HOWEVER, THE CONTACT COULD NOT REMEMBER THE INF…

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TL*THE CONTACT OWNS A 2002 KIA SPECTRA. THE VEHICLE HAS STARFIRE FLITE-LINE IV, SIZE P185/65R14 (NA) TIRES. WHILE DRIVING 25 MPH, THE VEHICLE SWERVED BACK AND FORTH. THE DEALER STATED THAT THE TIRE TREAD WAS WORN. THE DEALER EXPLAINED WHAT CAUSED THE TIRES TO CONTINUOUSLY WEAR; HOWEVER, THE CONTACT COULD NOT REMEMBER THE INFORMATION. THE TIRES WERE REPLACED SEVEN TIMES WITH DIFFERENT TIRE BRANDS AND LINES. THE DOT NUMBER WAS UNKNOWN. THE FAILURE MILEAGE WAS 12,000 AND CURRENT MILEAGE WAS 90,000.

NHTSA ODI #10217019

3,000 miles · Dec 11, 2007
Visibility

TL*THE CONTACT OWNS A 2002 KIA SPECTRA. WHILE DRIVING 5 MPH, THE FRONT DRIVER SIDE POWER WINDOW FELL. THE DEALER STATED THAT THE WINDOW REGULATOR CAUSED THE FAILURE. APPROXIMATELY TWO YEARS LATER, THE FAILURE RECURRED. THE DEALER STATED THAT THE WINDOW REGULATOR WAS POOR QUALITY AND THEY REPLACED THE WINDOW REGULATOR AND RE-…

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TL*THE CONTACT OWNS A 2002 KIA SPECTRA. WHILE DRIVING 5 MPH, THE FRONT DRIVER SIDE POWER WINDOW FELL. THE DEALER STATED THAT THE WINDOW REGULATOR CAUSED THE FAILURE. APPROXIMATELY TWO YEARS LATER, THE FAILURE RECURRED. THE DEALER STATED THAT THE WINDOW REGULATOR WAS POOR QUALITY AND THEY REPLACED THE WINDOW REGULATOR AND RE-ATTACHED THE WINDOW CABLE. APPROXIMATELY ONE YEAR LATER, THE DRIVER AND PASSENGER SIDE REAR WINDOWS AND THE FRONT PASSENGER SIDE WINDOW FELL SIMULTANEOUSLY. THE DEALER STATED THAT THE WEATHER CAUSED A PLASTIC PART ON THE WINDOW REGULATOR TO FAIL. THE DEALER REPLACED ALL THREE WINDOW REGULATORS. THE POWERTRAIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 3,000 AND CURRENT MILEAGE WAS 24,140.

NHTSA ODI #10211447

100,322 miles · Oct 9, 2007
SuspensionTires

THE REAR DRIVER TIRE WENT FLAT WHILE DRIVING 60 MPH. THE WINDOW WAS DOWN AND ALL OF A SUDDEN A TAPPING NOISE STARTED TO SOUND, WHEN THE CAR STOPPED BECAUSE THE STEERING WHEEL WAS FEELING SHAKY, THE TIRE HAD A RIP IN THE SIDE OF IT, THE WIRES WERE SHOWING, IT LOOKED LIKE A CUT BUT IT HAD JUST HAPPENED WHILE DRIVING DOWN THE HIGHW…

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THE REAR DRIVER TIRE WENT FLAT WHILE DRIVING 60 MPH. THE WINDOW WAS DOWN AND ALL OF A SUDDEN A TAPPING NOISE STARTED TO SOUND, WHEN THE CAR STOPPED BECAUSE THE STEERING WHEEL WAS FEELING SHAKY, THE TIRE HAD A RIP IN THE SIDE OF IT, THE WIRES WERE SHOWING, IT LOOKED LIKE A CUT BUT IT HAD JUST HAPPENED WHILE DRIVING DOWN THE HIGHWAY. IT WAS SCARY TO SAY THE LEAST. THE TIRE HAS ALOT OF TREAD LEFT ON IT AND I THINK THE OTHER MATCHING SET OF TIRES MAY EXPLODE ANY DAY. AFRAID TO DRIVE THE CAR NOW WITH THE TIRES BEING THIS WAY. *TR

NHTSA ODI #10205291

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04065 · Rear Drum Brake Wheel Cylinder Leakage

Opened Sep 21, 2004 · Closed Feb 8, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:drum:wheel Cylinders

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF REAR DRUM BRAKE WHEEL CYLINDER LEAKAGE IN 2002 KIA SPECTRA VEHICLES.THIS INVESTIGATION WAS PROMPTED BY KIA?S EARLY WARNING REPORT TO THE AGENCY FOR THE FIRST QUARTER OF 2004, WHICH CONTAINED A SINGLE FIELD REPORT THAT IDENTIFIED 13 INCIDENTS OF WHEEL CYLINDER LEAKAGE IN THE SUBJECT VEHICLES.THE SUBJECT VEHICLES ARE AVAILABLE IN BOTH 4-DOOR SEDAN AND 5-DOOR HATCHBACK BODY STYLES.THE SAME PARTS SUPPLIER PROVIDES WHEEL CYLINDERS FOR BOTH VEHICLE TYPES, ALTHOUGH THEIR PART NUMBERS DIFFER.THESE PARTS ARE USED ON ALL MY2002-2004 SPECTRA ?TYPE-I? VEHICLES MANUFACTURED THROUGH 12/30/2003.ADDITIONALLY, MY2001-2005 KIA RIO VEHICLES BUILT THROUGH 11/17/2004 USE THE SAME WHEEL CYLINDERS AS THE SUBJECT SPECTRA ?TYPE-I? 4-DOOR SEDAN.MY2004 SPECTRA ?TYPE-II? VEHICLES, WHICH STARTED PRODUCTION ON 12/8/2003, DO NOT USE THE SUBJECT COMPONENTS AS THEY ARE EQUIPPED WITH REAR DISC BRAKES.THE MANUFACTURER NOTIFIED ODI OF ONE COMPLAINANT WHOM ALLEGED A CRASH CAUSED BY, ?INADEQUATE BRAKE SYSTEM RESPONSE,? RESULTING IN ONE PERSON INJURED.HOWEVER, IT APPEARS THAT MULTIPLE CAUSAL FACTORS MAY HAVE CONTRIBUTED TO THE CRASH INCIDENT AND NO SINGLE FACTOR HAS BEEN IDENTIFIED AS THE PRIMARY CAUSE.IN TOTAL, ODI IS AWARE OF 5 CONSUMER COMPLAINTS, 1 FIELD REPORT, AND 813 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT IN 2002 KIA SPECTRA VEHICLES.NONE OF THE COMPLAINANTS ALLEGED DEGRADED STOPPING PERFORMANCE OR LOSS OF BRAKING CAPABILITY CAUSED BY WHEEL CYLINDER LEAKAGE.TO DATE, THE COMPLAINT RATE IS 7.0 PER 100,000 VEHICLES AND THE WARRANTY RATE IS 1.13%.KIA?S ANALYSIS OF WARRANTY RETURN PARTS INDICATES A SLOW RATE OF FLUID LOSS; TESTS SHOWED A MAXIMUM FLUID LOSS RATE OF 1 CC PER 4000 BRAKE APPLICATIONS (THE MASTER CYLINDER RESERVOIR HAS A 134CC FLUID CAPACITY BETWEEN THE ?FULL? AND THE LEVEL AT WHICH THE BRAKE WARNING LAMP IS ILLUMINATED).KIA TESTING OF A VEHICLE EQUIPPED WITH A LEAKING WHEEL CYLINDER SHOWED THAT AFTER 100 STOPS FROM 100 KM/H THE PEDAL STROKE INCREASED 5%, PEDAL FORCE INCREASED 13%, AND THE BRAKING DISTANCE INCREASED 7% (51.7M VS. 48.1M) WHEN COMPARED TO THE SAME VEHICLE WITH A NON-LEAKING WHEEL CYLINDER.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:drum:wheel Cylinders

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF REAR DRUM BRAKE WHEEL CYLINDER LEAKAGE IN 2002 KIA SPECTRA VEHICLES.THIS INVESTIGATION WAS PROMPTED BY KIA?S EARLY WARNING REPORT TO THE AGENCY FOR THE FIRST QUARTER OF 2004, WHICH CONTAINED A SINGLE FIELD REPORT THAT IDENTIFIED 13 INCIDENTS OF WHEEL CYLINDER LEAKAGE IN THE SUBJECT VEHICLES.THE SUBJECT VEHICLES ARE AVAILABLE IN BOTH 4-DOOR SEDAN AND 5-DOOR HATCHBACK BODY STYLES.THE SAME PARTS SUPPLIER PROVIDES WHEEL CYLINDERS FOR BOTH VEHICLE TYPES, ALTHOUGH THEIR PART NUMBERS DIFFER.THESE PARTS ARE USED ON ALL MY2002-2004 SPECTRA ?TYPE-I? VEHICLES MANUFACTURED THROUGH 12/30/2003.ADDITIONALLY, MY2001-2005 KIA RIO VEHICLES BUILT THROUGH 11/17/2004 USE THE SAME WHEEL CYLINDERS AS THE SUBJECT SPECTRA ?TYPE-I? 4-DOOR SEDAN.MY2004 SPECTRA ?TYPE-II? VEHICLES, WHICH STARTED PRODUCTION ON 12/8/2003, DO NOT USE THE SUBJECT COMPONENTS AS THEY ARE EQUIPPED WITH REAR DISC BRAKES.THE MANUFACTURER NOTIFIED ODI OF ONE COMPLAINANT WHOM ALLEGED A CRASH CAUSED BY, ?INADEQUATE BRAKE SYSTEM RESPONSE,? RESULTING IN ONE PERSON INJURED.HOWEVER, IT APPEARS THAT MULTIPLE CAUSAL FACTORS MAY HAVE CONTRIBUTED TO THE CRASH INCIDENT AND NO SINGLE FACTOR HAS BEEN IDENTIFIED AS THE PRIMARY CAUSE.IN TOTAL, ODI IS AWARE OF 5 CONSUMER COMPLAINTS, 1 FIELD REPORT, AND 813 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT IN 2002 KIA SPECTRA VEHICLES.NONE OF THE COMPLAINANTS ALLEGED DEGRADED STOPPING PERFORMANCE OR LOSS OF BRAKING CAPABILITY CAUSED BY WHEEL CYLINDER LEAKAGE.TO DATE, THE COMPLAINT RATE IS 7.0 PER 100,000 VEHICLES AND THE WARRANTY RATE IS 1.13%.KIA?S ANALYSIS OF WARRANTY RETURN PARTS INDICATES A SLOW RATE OF FLUID LOSS; TESTS SHOWED A MAXIMUM FLUID LOSS RATE OF 1 CC PER 4000 BRAKE APPLICATIONS (THE MASTER CYLINDER RESERVOIR HAS A 134CC FLUID CAPACITY BETWEEN THE ?FULL? AND THE LEVEL AT WHICH THE BRAKE WARNING LAMP IS ILLUMINATED).KIA TESTING OF A VEHICLE EQUIPPED WITH A LEAKING WHEEL CYLINDER SHOWED THAT AFTER 100 STOPS FROM 100 KM/H THE PEDAL STROKE INCREASED 5%, PEDAL FORCE INCREASED 13%, AND THE BRAKING DISTANCE INCREASED 7% (51.7M VS. 48.1M) WHEN COMPARED TO THE SAME VEHICLE WITH A NON-LEAKING WHEEL CYLINDER.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Service Brakes, Hydraulic

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF REAR DRUM BRAKE WHEEL CYLINDER LEAKAGE IN 2002 KIA SPECTRA VEHICLES.THIS INVESTIGATION WAS PROMPTED BY KIA?S EARLY WARNING REPORT TO THE AGENCY FOR THE FIRST QUARTER OF 2004, WHICH CONTAINED A SINGLE FIELD REPORT THAT IDENTIFIED 13 INCIDENTS OF WHEEL CYLINDER LEAKAGE IN THE SUBJECT VEHICLES.THE SUBJECT VEHICLES ARE AVAILABLE IN BOTH 4-DOOR SEDAN AND 5-DOOR HATCHBACK BODY STYLES.THE SAME PARTS SUPPLIER PROVIDES WHEEL CYLINDERS FOR BOTH VEHICLE TYPES, ALTHOUGH THEIR PART NUMBERS DIFFER.THESE PARTS ARE USED ON ALL MY2002-2004 SPECTRA ?TYPE-I? VEHICLES MANUFACTURED THROUGH 12/30/2003.ADDITIONALLY, MY2001-2005 KIA RIO VEHICLES BUILT THROUGH 11/17/2004 USE THE SAME WHEEL CYLINDERS AS THE SUBJECT SPECTRA ?TYPE-I? 4-DOOR SEDAN.MY2004 SPECTRA ?TYPE-II? VEHICLES, WHICH STARTED PRODUCTION ON 12/8/2003, DO NOT USE THE SUBJECT COMPONENTS AS THEY ARE EQUIPPED WITH REAR DISC BRAKES.THE MANUFACTURER NOTIFIED ODI OF ONE COMPLAINANT WHOM ALLEGED A CRASH CAUSED BY, ?INADEQUATE BRAKE SYSTEM RESPONSE,? RESULTING IN ONE PERSON INJURED.HOWEVER, IT APPEARS THAT MULTIPLE CAUSAL FACTORS MAY HAVE CONTRIBUTED TO THE CRASH INCIDENT AND NO SINGLE FACTOR HAS BEEN IDENTIFIED AS THE PRIMARY CAUSE.IN TOTAL, ODI IS AWARE OF 5 CONSUMER COMPLAINTS, 1 FIELD REPORT, AND 813 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT IN 2002 KIA SPECTRA VEHICLES.NONE OF THE COMPLAINANTS ALLEGED DEGRADED STOPPING PERFORMANCE OR LOSS OF BRAKING CAPABILITY CAUSED BY WHEEL CYLINDER LEAKAGE.TO DATE, THE COMPLAINT RATE IS 7.0 PER 100,000 VEHICLES AND THE WARRANTY RATE IS 1.13%.KIA?S ANALYSIS OF WARRANTY RETURN PARTS INDICATES A SLOW RATE OF FLUID LOSS; TESTS SHOWED A MAXIMUM FLUID LOSS RATE OF 1 CC PER 4000 BRAKE APPLICATIONS (THE MASTER CYLINDER RESERVOIR HAS A 134CC FLUID CAPACITY BETWEEN THE ?FULL? AND THE LEVEL AT WHICH THE BRAKE WARNING LAMP IS ILLUMINATED).KIA TESTING OF A VEHICLE EQUIPPED WITH A LEAKING WHEEL CYLINDER SHOWED THAT AFTER 100 STOPS FROM 100 KM/H THE PEDAL STROKE INCREASED 5%, PEDAL FORCE INCREASED 13%, AND THE BRAKING DISTANCE INCREASED 7% (51.7M VS. 48.1M) WHEN COMPARED TO THE SAME VEHICLE WITH A NON-LEAKING WHEEL CYLINDER.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.