2016 Kia Soul

My 2016 Kia Soul is experiencing severe oil consumption, piston ring failure, and smoke from the exhaust. The vehicle is covered under Kia’s engine warranty extension (Product Improvement Campaign PI2002B and subsequent updates), which extends coverage to 15 years/150,000 miles on the engine short block/long block assembly. The dealership confirmed the failure is due to piston oil rings, but Kia America has denied warranty coverage, stating that because the rod bearing clearance test passed, the repair is not covered. This denial contradicts Kia’s own documentation, which defines the covered “short block assembly” as including pistons and piston rings, in addition to bearings and connecting rods. By refusing coverage, Kia is effectively narrowing the warranty in a way that leaves consumers unprotected, despite the campaign language. This issue raises a safety concern because excessive oil consumption and piston ring failure can lead to: Engine smoke and emissions problems, Sudden power loss, and Increased risk of engine failure while driving. I am requesting that NHTSA investigate Kia’s handling of piston ring and oil consumption failures under the engine warranty extension, as Kia appears to be limiting coverage only to rod bearing failures, despite covering the entire short/long block assembly on paper. Summary: VIN covered under PI2002B/KSDS update. Engine is consuming oil and smoking due to piston ring failure. Kia refuses coverage because rod bearings passed the clearance test. Piston rings are part of the short block, yet warranty is being denied. Safety issue due to risk of engine failure and increased emissions.

While driving my 2016 Kia Soul Plus on the highway, smoke began coming from the rear of the vehicle. Within seconds, flames were visible. Other drivers flagged me down, and I was able to pull over. I evacuated three dogs from the car, but the vehicle quickly became engulfed in flames and was a total loss. The fire department responded and extinguished the fire. There were no warning lights or unusual performance issues immediately before the fire started. The vehicle had not been modified and was in regular use. This incident posed a severe risk to my safety, the safety of my pets, and others on the road. My VIN currently shows no active recalls, but Kia has issued recalls for engine and electrical fire risks in other Soul models. The fire appears related to engine, electrical, or fuel system malfunction. I strongly believe this defect should be investigated for inclusion in Kia’s fire-related recalls.

The vehicle started losing power and then stalled just as we pulled onto our road to our home, no light indicators were on and it started back up, but the traffic behind us causing slowing and potential risk to us and others. When restarted it would not accelerate appropriately and at that time we were able to put it in neutral and push it the remaining way, again causing a VERY dangerous situation. Upon inspection it was noticed that the oil was barely readable. We added 4 quarts (the vehicle has routine oil changes and is not due for another month or 1,000 miles) and let it sit for about 20 minutes. Upon restarting, the engine started making a loud pinging sound and oil was noticed coming out around the butterfly valve. At that time the cabin air filter and engine air filter was changed, butterfly valve cleaned and another quart of oil with valvoline stop leak added. Engine started and ran decent. Used car next day after rechecking oil, after about 15 minutes of driving it stalled once again, in traffic and pinging was tremendous, black smoke from the exhaust. The vehicle is the only vehicle we have, ONLY transport to work and have now lost out on 4vdays. We need this addressed. This is ridiculous that our VIN isn't included in the recalls that are experiencing the exact issues in the exact year makes and models. Help please!!!

4 29 23 at 101091 miles the catalytic converter was replaced. The car sucks up oil before even the 3000 .mark..kia performed. Then on7/8/25 wg baker replaced catalytic converter again. Also coding of abs brakes now and why would catalytic converter need replacing? Because car is eating off oil. Yes my car stopped on the interstate and I had to pull over. I've already done two tune ups.

The contact owns a 2016 Kia Soul. The contact stated that while driving at an undisclosed speed, there was an abnormal sound coming from the engine, and the vehicle failed to accelerate as intended while depressing the accelerator pedal. The check engine warning light was illuminated. The contact stated that while the vehicle was accelerating, an abnormal sound could be heard coming from the engine. The vehicle was taken to an independent mechanic, where it was diagnosed, and the contact was provided with DTC: P0014 and P0013. The contact stated that the check engine light was turned off, and the camshaft was replaced; however, the failure persisted. Additionally, the contact stated that the horn had failed to function as intended. The vehicle was taken to a different independent mechanic, where it was diagnosed with electrical failure. The vehicle was not repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Campaign Number: 19V120000(Engine, Engine and Engine Cooling); however, the VIN was not included in the recall. The failure mileage was unknown.