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2004 Kia Sorento

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Kia Sorento do not stand out strongly from the model-year median of 242.

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When problems were reported

Mileage at the reported incident

187 reports with mileage · 33 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 46 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 46 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports12 fire reports9 injury reports

What owners actually said

220 reports
160,000 miles · Dec 16, 2014
Electrical SystemEngineFuel/propulsion System

MY 2004 KIA SORENTO HAS AN INTERMITTENT CHECK ENGINE LIGHT THAT DISPLAYS ERROR CODE P0446. THE LIGHT COMES ON AND OFF AS IT PLEASES. THERE IS A TSB FOR THIS PARTICULAR PROBLEM, BUT THERE ARE NO DETAILS. THIS INTERMITTENT LIGHT IS CAUSING MY VEHICLE TO FAIL IT'S SMOG INSPECTION. I HAVE REPLACED THE GAS CAP AS INDICATED BUT TH…

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MY 2004 KIA SORENTO HAS AN INTERMITTENT CHECK ENGINE LIGHT THAT DISPLAYS ERROR CODE P0446. THE LIGHT COMES ON AND OFF AS IT PLEASES. THERE IS A TSB FOR THIS PARTICULAR PROBLEM, BUT THERE ARE NO DETAILS. THIS INTERMITTENT LIGHT IS CAUSING MY VEHICLE TO FAIL IT'S SMOG INSPECTION. I HAVE REPLACED THE GAS CAP AS INDICATED BUT THIS DID NOT FIX THE PROBLEM. *TR

NHTSA ODI #10664478

125,000 miles · Oct 20, 2014
Structure

MY SON WAS DRIVING THIS CAR WHEN HE HEARD A LOUD BANG AND LOST CONTROL OF VEHICLE WHILE DRIVING IN A ROUNDABOUT IN TAUNTON MASS AND NEARLY CRASHED THIS VEHICLE DUE TO LOSING THE ABILITY OF STABILIZING IT, BUT WAS ABLE TO PULL OFF TO SIDE OF ROAD THANKFULLY BECAUSE OF THE SPEED OF TRAVEL AT THE TIME, THANKFULLY HE WAS NOT ON THE …

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MY SON WAS DRIVING THIS CAR WHEN HE HEARD A LOUD BANG AND LOST CONTROL OF VEHICLE WHILE DRIVING IN A ROUNDABOUT IN TAUNTON MASS AND NEARLY CRASHED THIS VEHICLE DUE TO LOSING THE ABILITY OF STABILIZING IT, BUT WAS ABLE TO PULL OFF TO SIDE OF ROAD THANKFULLY BECAUSE OF THE SPEED OF TRAVEL AT THE TIME, THANKFULLY HE WAS NOT ON THE HIGHWAY OR I MAY BE TELLING A DIFFERENT STORY. UPON DRIVING VEHICLE HOME, MY HUSBAND LOOKED OVER VEHICLE TO SEE WHERE THE PROBLEM WAS AND NOTED FRAME NEAR RIGHT REAR TIRE HAD RUSTED TOTALLY THROUGH WHERE IT ATTACHES TO AN ARM OF SOME SORTS MAYBE A STABILIZING ARM(NOT SURE). WE PURCHASED THIS VEHICLE MARCH 2014-7 MONTHS AGO AND IT PASSED INSPECTION AT THE TIME, BUT I DON'T BELIEVE THAT IT SHOULD HAVE AS THEY ARE SUPPOSED TO CHECK THE FRAME AS LISTED ON INSPECTION REPORT AND THERE IS ABSOLUTELY NO WAY IT RUSTED THROUGH THAT BADLY IN 7 MONTHS TIME WITH ROUGHLY 6,000 MILES PUT ON IT. THIS PARTICULAR PROBLEM HAS BEEN REPORTED ON MANY BLOG SITES AS WELL AS ON THIS SITE, THEIR SHOULD BE A RECALL AS IT SEEMS TO BE A KNOWN PROBLEM, AND CONSUMERS SHOULD NOT HAVE TO PAY POSSIBLY THEIR LIFE FOR SUCH A DEFECT. I HAVE PICTURES OF THIS ISSUE, AND WILL ALSO BE NOTIFYING KIA ABOUT THIS AS WELL. *TR

NHTSA ODI #10648938

Mileage unknown · Oct 12, 2014
Electronic Stability Control (esc)Fuel/propulsion System

MY COMPLIANT WHILE REFUELING THE VEHICLE IT SPILLS BACK OUT FUEL. SPITTING ME, THE SIDE OF THE VEHICLE AND SIDEWALK. CONSTANT ENGINE LIGHT ON. *TR

NHTSA ODI #10644185

116,000 miles · Oct 9, 2014
Service BrakesStructure

I WENT TO GET MY OIL CHANGED ON/AROUND 9/5 AND THEY WOULDN'T CHANGE IT DUE TO SEVERE RUST DAMAGE THAT HAD RUSTED THROUGH THE OIL PAN, BRAKE LINE, AT LEAST ONE CRACK IN THE FRAME FROM RUST, AND THE TIRES ARE BARELY HELD ON TO THE CAR DUE TO RUST DAMAGE. NOW MY BRAKES DON'T WORK BUT I STILL HAVE TO DRIVE THE CAR. I WENT TO 2 OTHER…

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I WENT TO GET MY OIL CHANGED ON/AROUND 9/5 AND THEY WOULDN'T CHANGE IT DUE TO SEVERE RUST DAMAGE THAT HAD RUSTED THROUGH THE OIL PAN, BRAKE LINE, AT LEAST ONE CRACK IN THE FRAME FROM RUST, AND THE TIRES ARE BARELY HELD ON TO THE CAR DUE TO RUST DAMAGE. NOW MY BRAKES DON'T WORK BUT I STILL HAVE TO DRIVE THE CAR. I WENT TO 2 OTHER SHOPS AND NO ONE WILL WORK ON MY CAR DUE TO IT FALLING APART FROM RUST. I PURCHASE MY CAR AT ABC MOTOR CREDIT AUGUST OF 2013 AND RE-LOCATED TO FLORIDA BEFORE WINTER HIT. I CALLED THEM AND THEY REFERRED ME THEIR WARRANTY COMPANY, LISA WARRANTY GROUP. OF COURSE, RUST DAMAGE AND FRAME WORK IS NOT COVERED. ABC MOTOR CREDIT SOLD ME A CAR THAT SHOULD HAVE BEEN TOTALED, NOT RE-SOLD TO A CONSUMER FOR $12,000!! I HAVE TRIED 5 DIFFERENT DEALERSHIPS TO HELP GET INTO A NEWER, SAFER VEHICLE, BUT NO ONE WILL FINANCE ME DUE TO THE NEGATIVE EQUITY ON THIS LOAN. IS THERE ANYTHING I CAN DO? I SHOULD NOT BE STUCK PAYING $367 A MONTH FOR THE NEXT 2 YEARS AFTER ALREADY INVESTING OVER $4,000 INTO A USELESS VEHICLE. I HAVE TO CONCLUDE THAT ABC MOTOR CREDIT SOLD ME THIS CAR FULLY KNOWING THE EXTENT OF THE RUST DAMAGE BEFORE PUTTING IT ON THEIR LOT. I HOPE THERE IS SOME LAW PROTECTING CONSUMERS FROM THIS SORT OF BUSINESS. PLEASE LET ME KNOW WHAT I CAN DO! *TR

NHTSA ODI #10643712

115,000 miles · Oct 7, 2014
Engine

WHILE DRIVING HOME THERE WAS A LOUD SCREECHING NOISE. GET HOME TO FIND OUT THAT MY CAMSHAFT PULLEY IS COMPLETELY LOOSE AND BROKE! THIS NEEDS TO BE RECALLED!!!! COMPLETELY UNSAFE TO BE DRIVING LUCKILY I WAS ONLY A MILE AWAY FROM HOME. *TR

NHTSA ODI #10643041

101,000 miles · Oct 6, 2014
Engine

THE CRANKSHAFT BOLT BROKE. THIS HAS BEEN A HUGE PROBLEM AND IS A RECALL IN THE 2003 KIA SORENTO'S. IT SHOULD ALSO BE RECALLED FOR 2004 IMMEDIATELY! *TR

NHTSA ODI #10641582

102,000 miles · Sep 27, 2014
Power TrainService BrakesSteering

WHILE I WAS DRIVING OUT OF MY COMPLEX MY THE LIGHTS ON THE DASH CAME ON AND IT SEEMED AS IF I LOST MY BRAKES (WHICH I COST TO THE SIDE ROAD AS WELL AS NO STEERING. I HAD THE VEHICLE TOWED AND I WAS TOLD THAT THE PULLEY MOUNTING BOLT HAD BROKEN OFF INSIDE THE CRANKSHAFT. *TR

NHTSA ODI #10639488

Mileage unknown · Sep 26, 2014
Engine

SON HEARD SQUEALING SOUND FROM BELTS, HAD BELTS CHANGED. 1 WEEK LATER BELT CAME OFF PULLEY AND NEVER WOULD LINE UP. REPAIR SHOP CAME BACK SAYING THAT IT WAS THE CRANKSHAFT PULLEY AND THAT A BOLT HAD BROKEN. AFTER CHANGING TIMING GEARS, BELTS, GASKETS AND OTHER FRONT END PARTS END OF COSTING 1500. I THEN READ THE PROBLEMS WITH TH…

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SON HEARD SQUEALING SOUND FROM BELTS, HAD BELTS CHANGED. 1 WEEK LATER BELT CAME OFF PULLEY AND NEVER WOULD LINE UP. REPAIR SHOP CAME BACK SAYING THAT IT WAS THE CRANKSHAFT PULLEY AND THAT A BOLT HAD BROKEN. AFTER CHANGING TIMING GEARS, BELTS, GASKETS AND OTHER FRONT END PARTS END OF COSTING 1500. I THEN READ THE PROBLEMS WITH THIS VEHICLE ON LINE. I CALLED THE DEALERSHIP AND BECKY ACT LIKE THIS WAS THE FIRST THEY HAD HEARD OF THIS PROBLEM. *TR

NHTSA ODI #10639375

106,000 miles · Sep 2, 2014
Engine And Engine CoolingSteering

TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED AND EXCESSIVE FORCED WAS REQUIRED. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE DEALER REPLACED THE BOLTS. WHILE DRIVING AT VARIOUS SPEEDS, THE BOLTS FRACTURED FROM THE HARMONIC BALANCER. THE VEHICLE WAS TOWED TO THE DEALER WHO INDICATED…

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TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED AND EXCESSIVE FORCED WAS REQUIRED. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE DEALER REPLACED THE BOLTS. WHILE DRIVING AT VARIOUS SPEEDS, THE BOLTS FRACTURED FROM THE HARMONIC BALANCER. THE VEHICLE WAS TOWED TO THE DEALER WHO INDICATED THAT THE CRANK SHAFT AND ENGINE MIGHT NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 106,000.

NHTSA ODI #10630055

161,000 miles · Aug 11, 2014
Electrical SystemEngineFire

TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT NOTICED SMOKE AND FLAMES UNDERNEATH THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THERE WERE NO INJURIES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 161,000.

NHTSA ODI #10621292

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

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