NHTSA owner reports · September 18, 2026 snapshot.
Steering complaints
31 reportsClear category filter79,000 miles · Nov 20, 2009
Engine And Engine CoolingEquipmentSteering
I HAVE A 2003 KIA SORENTO. AS I LEFT THE GARAGE AT MY OFFICE AROUND 6 P.M. MONDAY 11/16, THE CAR BEGAN MAKING A HORRIBLE SQUEALING NOISE. IT IMMEDIATELY LOST POWER STEERING, SEVERAL WARNING LIGHTS CAME ON, AND IT FELT LIKE THE PARKING BRAKE WAS ON (IT WASN'T). I MANAGED TO GET OUT OF THE GARAGE TO A SPACE ON THE STREET. I TURNED…
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
NHTSA ODI #10292997
79,000 miles · Apr 9, 2007
Steering
TL*THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING THE STEERING WHEEL LOCKED AND COULD NOT TURN LEFT OR RIGHT. THE MECHANIC STATED THAT A BOLT AND BALANCER DETACHED FROM THE HINGES. THE CONTACT SUGGESTED THAT THE POWER STEERING MAY HAVE BEEN LOW IN FLUID. THE CURRENT AND FAILURE MILEAGE WERE 79,00…
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TL*THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING THE STEERING WHEEL LOCKED AND COULD NOT TURN LEFT OR RIGHT. THE MECHANIC STATED THAT A BOLT AND BALANCER DETACHED FROM THE HINGES. THE CONTACT SUGGESTED THAT THE POWER STEERING MAY HAVE BEEN LOW IN FLUID. THE CURRENT AND FAILURE MILEAGE WERE 79,000.*AK
NHTSA ODI #10187317
32,247 miles · Mar 18, 2007
Exterior LightingSteeringVehicle Speed Control
I OWN A 2003 KIA SORENTO LX. I USED IT MAINLY TO GO FROM HOME TO WORK. THIS HAPPENED 2 DAYS AGO, MARCH 16, 2006, AT 32247 MILES. WHILE MAKING A RIGHT TURN FROM A STOPLIGHT, I HAD COMPLETE LOSS OF VEHICLE CONTROL, IT WOULD NOT LET ME STOP IT AND I COULD NOT CONTROL THE STEERING WHEEL, IT KEPT TURNING SHARPLY TO THE RIGHT, AND I L…
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I OWN A 2003 KIA SORENTO LX. I USED IT MAINLY TO GO FROM HOME TO WORK. THIS HAPPENED 2 DAYS AGO, MARCH 16, 2006, AT 32247 MILES. WHILE MAKING A RIGHT TURN FROM A STOPLIGHT, I HAD COMPLETE LOSS OF VEHICLE CONTROL, IT WOULD NOT LET ME STOP IT AND I COULD NOT CONTROL THE STEERING WHEEL, IT KEPT TURNING SHARPLY TO THE RIGHT, AND I LANDED ON THE SIDEWALK. LUCKILY, IT HAPPENED WHEN I WAS JUST ENTERING MY NEIGHBORHOOD, GOING AT MODERATE SPEED, AND THERE WERE NO CARS BESIDES OR BEHIND ME. TO THINK IF I WERE DRIVING 65-70 MPH ON THE HIGHWAY AND HAVE THIS HAPPENED AND LOSE CONTROL, I WOULD HAVE BEEN DEAD. BUT IT IS THE SECOND TIME IT HAPPENS IN 3 1/2 YEARS. THE FIRST TIME WAS ABOUT 1 1/2 YEAR AGO, BUT I DID NOT PAY ATTENTION TO IT SINCE I THOUGHT IT WAS DUE TO WET CONDITIONS. I WAS ENTERING THE MULTI-LEVEL PARKING LOT WHERE I WORK. I WAS GOING UP TO THE 4TH FLOOR WHERE I PARK, AND WHEN I TURNED LEFT ON THE 3RD FLOOR, THE CAR WENT OUT OF CONTROL, KEPT GOING ROUND, AND I COULD NOT STOP. LUCKILY AGAIN, IT WAS SO EARLY IN THE MORNING THAT THERE WERE NO CARS IN THAT FLOOR. SURELY, A SAFETY-RELATED DEFECT EXISTS. WHAT HAPPENED FRIDAY ALMOST GOT ME KILLED. IT HAS HAPPENED ONLY TWICE IN ALL THESE YEARS, BUT, NO MATTER WHAT HAPPENS, I WILL NEVER FEEL SAFE ON THIS CAR AGAIN. I CANNOT TAKE ANY OTHER CHANCE OF BEING KILLED BECAUSE OF A CAR'S DEFECT. I WILL BE NOW USING MY HUSBAND'S CAR TO TRAVEL BACK AND FORTH TO WORK. BESIDES THAT BIG PROBLEM, I HAVE ENCOUNTERED OTHER PROBLEM WITH MY SORENTO. THE FRONT AND BACK BULBS BLOW QUITE OFTEN. I HAVE TAKEN THE CAR TO THE DEALERSHIP EVERY TIME IT HAS NEEDED REPLACEMENT, AND I HAVE ALL THE INVOICE SHEETS. I WOULD PREFER TO HAVE SOMEONE CONTACT ME IN SPANISH. THANK YOU KINDLY.
NHTSA ODI #10185439
63,760 miles · Feb 3, 2007
Steering
2003 KIA SORENTO WITH HISTORY OF POWER STEERING FAILURES WHICH RESULTED IN NO POWER STEERING ASSISTANCE WHILE TURNING AT LOW SPEEDS. PROBLEM FIXED MAY 2004 (AFTER THEE VISITS TO DEALER) ALTHOUGH TSB IDENTIFYING CORRECTIVE ACTION WAS ISSUED A YEAR EARLIER. STEERING RACK FOUND TO BE SEEPING FLUID DURING ANNUAL INSPECTION AT 63,7…
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2003 KIA SORENTO WITH HISTORY OF POWER STEERING FAILURES WHICH RESULTED IN NO POWER STEERING ASSISTANCE WHILE TURNING AT LOW SPEEDS. PROBLEM FIXED MAY 2004 (AFTER THEE VISITS TO DEALER) ALTHOUGH TSB IDENTIFYING CORRECTIVE ACTION WAS ISSUED A YEAR EARLIER. STEERING RACK FOUND TO BE SEEPING FLUID DURING ANNUAL INSPECTION AT 63,760 MI. TAKEN TO DEALER AT 70,000 MILES FOR EVALUATION. DEALER ADVISED THAT SEALS NOT SERVICEABLE, STEERING RACK AND HOSES REQUIRE REPLACEMENT AT COST OF $2000 - NOT COVERED UNDER WARRANTY. KIA CUSTOMER SERVICE ADVISED THAT STEERING RACK COVERED UNDER WARRANTY UNTIL 60,000 MI; NOT PART OF 100,000 MI POWERTRAIN WARRANTY. I HAVE BEGUN A SEARCH FOR A NEW VEHICLE, AND KIA PRODUCTS AREN'T ELIGIBLE FOR CONSIDERATION. *NM
NHTSA ODI #10181503
19,000 miles · Feb 3, 2007
Steering
2003 KIA SORENTO WOULD LOOSE POWER STEERING ASSISTANCE WHEN TRANSITIONING FROM MODERATE SPEEDS (30-50 MPH) TO LOW SPEED (5-10 MPH), SUCH AS WHEN EXITING A HIGHWAY BY SLOWING IN A CENTER TURNING LANE AND TURNING LEFT IN FRONT OF ONCOMING TRAFFIC. FIRST OCCURANCE WAS AT 19,000 MILES (SEPT 2003), KIA DEALER WAS UNABLE TO REPLICATE…
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2003 KIA SORENTO WOULD LOOSE POWER STEERING ASSISTANCE WHEN TRANSITIONING FROM MODERATE SPEEDS (30-50 MPH) TO LOW SPEED (5-10 MPH), SUCH AS WHEN EXITING A HIGHWAY BY SLOWING IN A CENTER TURNING LANE AND TURNING LEFT IN FRONT OF ONCOMING TRAFFIC. FIRST OCCURANCE WAS AT 19,000 MILES (SEPT 2003), KIA DEALER WAS UNABLE TO REPLICATE PROBLEM AND RETURNED THE VEHICLE TO ME. PROBLEM CONTINUED INTERMITTENTLY UNTIL 30,000 MILES (MAY 2004) WHEN I RETURNED TO DEALER AND THEY DISCOVERED A TSB ON THIS ISSUE. DEALER REPLACED P/S SENSOR AND LOADED IMPROVED SOFTWARE CODE. THERE WERE A NUMBER OF NEAR COLLISIONS DUE TO THIS FAILURE. *NM
NHTSA ODI #10181500
Mileage unknown · Jul 21, 2006
Air BagsElectrical SystemExterior Lighting
WHILE DRIVING ON SATURDAY, 7/15/06, I NOTICED A HIGH PITCHED NOISE WHILE STEERING. I WAS UNDER THE IMPRESSION THAT THE POWER STEERING FLUID WAS LOW. AFTER HAVING AN OIL CHANGE AND CAPPING OFF MY FLUIDS, THE NOISE CONTINUES AND REMAINS WHILE DRIVING. IT IS LOUD ENOUGH TO HEAR OVER THE RADIO AND THE AIR CONDITIONER AT THE SAME …
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WHILE DRIVING ON SATURDAY, 7/15/06, I NOTICED A HIGH PITCHED NOISE WHILE STEERING. I WAS UNDER THE IMPRESSION THAT THE POWER STEERING FLUID WAS LOW. AFTER HAVING AN OIL CHANGE AND CAPPING OFF MY FLUIDS, THE NOISE CONTINUES AND REMAINS WHILE DRIVING. IT IS LOUD ENOUGH TO HEAR OVER THE RADIO AND THE AIR CONDITIONER AT THE SAME TIME. I HAVE PLACED THIS CAR IN THE SHOP FOR NUMEROUS REPAIRS SINCE ITS PURCHASE IN 2003 AND HAVE SPENT COUNTLESS AMOUNTS OF MONEY ON VARIOUS PROBLEMS, INCLUDING REPLACING THE BULBS, REPAIRING THE BRAKS, THE CHECK ENGINE LIGHT COMING ON IMMEDIATELY AFTER PURCHASE, THE AIR BAG SENSOR REMAINS ON AND THE LIST GOES ON AND ON. I HAVE PLACED NUMEROUS COMPLAINS TO KIA DIRECTLY AS WELL AS FILED A COMPLIANT WITH THE BETTER BUSINESS BUREAU TO NO AVAIL. IT WOULD BE MY ASSUMPTION THAT KIA WILL ONLY BE CONCERNED ABOUT FIXING THESE ISSUES OR RECALLING THESE VEHICLES ONLY AFTER SOME SERIOUS INCIDENTS HAVE OCCURRED.
NHTSA ODI #10163120
10,000 miles · Dec 22, 2004
Steering
ONGOING PROBLEMS WITH POWER STEERING. FEELS LIKE ENGINE IS STALLING AND POWER STEERING IS LOCKING UP WHEN MAKING TURNS AT LOW SPEED. VERY DIFFICULT TO STEER. THIS HAPPENS INTERMITTENTLY. *JB
NHTSA ODI #10104350
600 miles · Jan 15, 2004
Steering
I PURCHASED THE SORENTO 5/31/03, WHILE MAKING A RIGHT HAND TURN THE POWER STEERING COMPLETELY WENT OUT; I ALMOST HIT ANOTHER VEHICLE REGAINING CONTROL. CONTACTED KIA CONSUMER AFFAIRS IMMEDIATELY, THEY HAVE COMPLETE LOGS ON FILE. 6/2/03 DEALER REPLACED POWER STEERING RACK. 6/10/03 830 MILES,POWER STEERING FAILED AGAIN;HAD TO FIGH…
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I PURCHASED THE SORENTO 5/31/03, WHILE MAKING A RIGHT HAND TURN THE POWER STEERING COMPLETELY WENT OUT; I ALMOST HIT ANOTHER VEHICLE REGAINING CONTROL. CONTACTED KIA CONSUMER AFFAIRS IMMEDIATELY, THEY HAVE COMPLETE LOGS ON FILE. 6/2/03 DEALER REPLACED POWER STEERING RACK. 6/10/03 830 MILES,POWER STEERING FAILED AGAIN;HAD TO FIGHT WITH THE STEERING TO CONTROL VEHILE IN PARKING GARAGE.6/12/03 POWER STEERING PUMP WAS REPLACED. PICKED UP VEHICLE THAT EVENING AND PULLING OUT FROM THE RESTAURANT THE POWER STEERING WENT OUT AGAIN. 6/13/03 850 MILES, COMPUTER MALFUNCTION; NEW DOWNLOADS HAD TO BE DOWNLOADED TO VEHICLES COMPUTER. 6/18/03 ELECTRONIC POWER STEERING MODULE HAD TO BE REPLACED. NOW 6/20/03 DEALER SAID THEY WONT HELP ME, KIA CONSUMER AFFAIRS SAID THEY WONT REPLACE THE VEHICLE NOR BUY BACK THE VEHICLE. I'M TERRIFIED TO PICK UP THE VEHICLE TONIGHT. KIA WANTED ME TO DRIVE THE VEHICLE 30 DAYS MORE THEN CALL BACK AND THEY WILL RE-IMBURSE ME 2 MONTHS PAYMENTS FOR ALL THE TROUBLE. I REPLIED I WONT DRIVE IT, I'LL HAVE IT FLAT BEDDED TO MY HOUSE AND SEEK LEGAL COUNCIL.
NHTSA ODI #10070423
1,398 miles · Nov 7, 2003
Steering
BOUGHT CAR NEW. POWER STEERING NEVER WORKED. NEEDED TO BE REPLACED. *LA
NHTSA ODI #10045695
Mileage unknown · Aug 25, 2003
Steering
INTERMITTENTLY POWER STEERING FAILED, MAKING HARD TO DRIVE THE VEHICLE. *AK
NHTSA ODI #10034462
NHTSA investigations
1PE10023 · Fuel Spill During Refueling
Opened Jul 12, 2010 · Closed Dec 21, 2011
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Additional source detail variants (4)
Fuel System, Gasoline
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
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