NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
34 reportsClear category filter80,000 miles · Aug 25, 2014
Fuel/propulsion System
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT EXPERIENCED DIFFICULTY PLACING FUEL IN THE VEHICLE. THE FUEL WOULD NOT ENTER THE TANK AND LEAKED OUT WHILE THE CONTACT ATTEMPTED TO INSERT FUEL. AN INDEPENDENT MECHANIC STATED THAT THE VEHICLE NEEDED A NEW CANISTER FILTER, FUEL CAP, AND FILLER PIPE. THE VEHICLE HAD NOT BEEN RE…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT EXPERIENCED DIFFICULTY PLACING FUEL IN THE VEHICLE. THE FUEL WOULD NOT ENTER THE TANK AND LEAKED OUT WHILE THE CONTACT ATTEMPTED TO INSERT FUEL. AN INDEPENDENT MECHANIC STATED THAT THE VEHICLE NEEDED A NEW CANISTER FILTER, FUEL CAP, AND FILLER PIPE. THE VEHICLE HAD NOT BEEN REPAIRED AND THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 80,000. UPDATED 10/8/14*CN THE CONSUMER STATED THE MANUFACTURER WAS CONTACTED. THE MANUFACTURER STATED THE VEHICLE WAS OUT OF WARRANTY. THE CONSUMER WAS NOT NOTIFIED OF ANY RECALLS DUE TO BEING THE SECOND OWNER. THE VEHICLE WAS REPAIRED AT THE OWNER'S EXPENSE. UPDATED 3/24/2015 *JS
NHTSA ODI #10628094
133,000 miles · Jul 22, 2014
Fuel/propulsion System
WHILE PUMPING, THE FUEL SPITS BACK OUT FROM THE TANK. IT IS RATHER ANNOYING AS I LOSE MONEY FUELING AND IT TAKES FOREVER TO FUEL. NORMALLY WHEN I REACH ABOUT $15.00 IN GAS IT BEGINS REGURGITATING. THIS HAPPENS EVERY TIME I ATTEMPT TO FUEL. *TR
NHTSA ODI #10615429
58,000 miles · May 8, 2014
EngineFuel/propulsion System
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH, THE CHECK ENGINE LIGHT ILLUMINATED BEFORE THE VEHICLE STALLED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT ALSO INDICATED THAT WHILE REFUELING, FUEL SPILLED FROM THE FILLER NECK. THE MANUFACTURER WAS NOTIFIED. THE FAIL…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH, THE CHECK ENGINE LIGHT ILLUMINATED BEFORE THE VEHICLE STALLED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT ALSO INDICATED THAT WHILE REFUELING, FUEL SPILLED FROM THE FILLER NECK. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 58,000.
NHTSA ODI #10587220
Mileage unknown · Jan 24, 2014
Fuel/propulsion System
MY FUEL PUMP WAS REPLACED IN AUGUST 2013; NOT LONG AFTER I BEGAN HAVING FUELING PROBLEMS THAT HAVE INCREASED IN SEVERITY. ANY TIME I TRY TO PUT GAS IN MY TANK, IT EXPLODES BACK OUT AT ME LIKE A VOLCANO ERUPTING. I CAN'T PUT GAS IN MY CAR UNLESS I LET IT TRICKLE IN AND STOP FUELING IN INTERVALS...IT TAKES ABOUT 30 MINUTES AT LE…
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MY FUEL PUMP WAS REPLACED IN AUGUST 2013; NOT LONG AFTER I BEGAN HAVING FUELING PROBLEMS THAT HAVE INCREASED IN SEVERITY. ANY TIME I TRY TO PUT GAS IN MY TANK, IT EXPLODES BACK OUT AT ME LIKE A VOLCANO ERUPTING. I CAN'T PUT GAS IN MY CAR UNLESS I LET IT TRICKLE IN AND STOP FUELING IN INTERVALS...IT TAKES ABOUT 30 MINUTES AT LEAST TO FILL MY CAR. I'M TIRED OF SMELLING LIKE GAS. THIS IS DANGEROUS AND RIDICULOUS AND APPARENTLY A LOT OF OTHER PEOPLE HAVE HAD THIS PROBLEM, YET KIA HAS DONE NOTHING. SOMETHING NEEDS TO BE DONE BY KIA TO CORRECT THIS ISSUE. I TOOK MY VEHICLE TO A KIA DEALERSHIP AND THEY WEREN'T REALLY SURE WHAT TO DO (LOTS OF HELP THERE) AND WANTED TO CHARGE ME ABOUT $2000 TO TRY AND FIGURE IT OUT (THE SAME AMOUNT THEY CHARGED ME TO REPLACE MY FUEL PUMP). I'M TIRED OF BEING RIPPED OFF....CAN'T ANYONE DO ANYTHING TO HELP ALL OF US CONSUMERS HAVING THIS ISSUE?? *TR
NHTSA ODI #10561305
1,000 miles · Jan 13, 2014
Electrical SystemEngineFuel/propulsion System
THE CAR BEEN A PROBLEM SINCE FIRST YEAR , I CALLED DISTRICT MANAGER FOR KIA BACK IN 2004,TOLD HIM CAR WAS SKIPPING BEAT, AND SHAKING...HE TOLD ME IS WAS MY IMAGINATION...THE 2ND BIG PROBLEM<WHICH I HAD TO SOLVE THROUGH COMPUTER INVESTIGATION> CAR WOULD JUST START LOSING POWER IN I-95 OR FL.TURNPIKE AND COME TO STAND STILL, NO MA…
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THE CAR BEEN A PROBLEM SINCE FIRST YEAR , I CALLED DISTRICT MANAGER FOR KIA BACK IN 2004,TOLD HIM CAR WAS SKIPPING BEAT, AND SHAKING...HE TOLD ME IS WAS MY IMAGINATION...THE 2ND BIG PROBLEM<WHICH I HAD TO SOLVE THROUGH COMPUTER INVESTIGATION> CAR WOULD JUST START LOSING POWER IN I-95 OR FL.TURNPIKE AND COME TO STAND STILL, NO MATTER HOW MUCH I PRESSED THE GAS PEDAL, NO GO, ALMOST GOT IN SEVERAL ACCIDENTS IN I-95,FLORIDA LATE AT NITE...SPEND $800 AT KIA OF KENDALL IN FLORIDA, IN MIAMI, TOLD ME WAS FUEL PROBLEM...WAY BACK HOME THAT SAME DAY, CAR DID SAME THING SLOWED DOWN IN RUSHING TRAFFIC IN I-95 FLOIRDA,ALMOST GOT DEADLY ACCIDENT FROM CAR BEHIND ME, TOOK IT TO KIA OF FT.PIERCE , KEPT CAR 1 WEEK, MECHANIC COULD NOT FIGURE OUT PROBLEM, ...I FOUND ON LINE,PROBLEM WAS AT THE FUELING ENTRANCE,SOMETHING DISSOLVED AND PARTICLES WENT TO FUELING INJECTORS,CLOGGING IT AND CAUSING PROBLEMS, TOLD MECHANICS ,REPLACED THIS PART ,CAR GOT FIXED....LAST INCIDENT,MAJOR ONE, BACK 3 YEARS AGO TOOK CAR TO KIA DEALER, DUE TO LETTER FROM KIA CORPORATION, MAJOR RECALL ON SCREW THAT HOLD HARMONEY BLANCER TO LOWER ENGINE CASE...THEY REPLACED IT...1/9/2004.DRIVING BACK FROM ORLANDO,FL,AT NITE, CAR JUST SLOWS DOWN, SHAKES, BATTERY LIGHT AND BRAKE LITE COME ONE...MIRACLE , 1 HOUR I DROVE CAR SLOWLY BACK HOME...FRIDAY I TAKE TO SHOP,FIND OUT SAME RECALL ,REPLACED SCREW,RUSTED OFF ,SHEARED OFF, HALF OF IT STILL IN ENGINE,HARMONEY FELL OFF,..MIRACLE I DID NOT GER MAJOR FIRE IN CAR,LATE AT NITE,ON I95..TOOK IT FRI.TO FT.PIERCE KIA,MECHANIC SAID CAN NOT BE REPAIRED, NEED SPEND$79000ON NEW ENGINE...NOTHING WAS MENTIONED SAME SCREW ,RECALL, THEY REPLACED BACK 3 YEARS AGO...CAR HAS HISTORY OF MY COMPLAINTS TO CORPORATE KIA..NOTHING EVER DONE. *TR
NHTSA ODI #10559543
170,000 miles · Mar 27, 2013
EngineFuel/propulsion System
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. IN ADDITION, FUEL WOULD SPEW FROM THE FILLER NECK WHEN REFUELING AND THE INTERIOR LIGHTS WOULD FLICKER ON AND OFF SPORADICALLY. THE VEHICLE WAS TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED, WHO WAS UNABLE TO GENERATE A FA…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. IN ADDITION, FUEL WOULD SPEW FROM THE FILLER NECK WHEN REFUELING AND THE INTERIOR LIGHTS WOULD FLICKER ON AND OFF SPORADICALLY. THE VEHICLE WAS TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED, WHO WAS UNABLE TO GENERATE A FAILURE CODE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000 AND THE CURRENT MILEAGE WAS 180,000.
NHTSA ODI #10504675
52,000 miles · Dec 14, 2012
Fuel/propulsion System
WE HAVE A 2003 KIA SORENTO, AND SINCE NOVEMBER WHILE PUMPING GAS, FUEL SUDDENLY SPEWS OUT -- LIKE A SODA CAN THAT HAD BEEN SHAKEN. ONLINE WE CAN FIND OTHER 2003 KIA SORENTOS ALSO COMPLAINING ABOUT WHAT'S KNOWN AS FUEL SPIT-BACK. . THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION INVESTIGATED OVER 100 COMPLAINTS OF SPIT-BACK …
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WE HAVE A 2003 KIA SORENTO, AND SINCE NOVEMBER WHILE PUMPING GAS, FUEL SUDDENLY SPEWS OUT -- LIKE A SODA CAN THAT HAD BEEN SHAKEN. ONLINE WE CAN FIND OTHER 2003 KIA SORENTOS ALSO COMPLAINING ABOUT WHAT'S KNOWN AS FUEL SPIT-BACK. . THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION INVESTIGATED OVER 100 COMPLAINTS OF SPIT-BACK ON 2003 KIA SORENTOS. COMPLAINTS ALLEGE THAT WHILE REFUELING THE VEHICLE, FUEL CAN SPILL OUT OR SPIT BACK FROM THE FUEL FILLER PORT ON MODEL YEAR (MY) 2003 KIA SORENTO VEHICLES. CONSUMERS REPORT THAT THE SPILLED FUEL CAN SPLASH ON THE PERSON FUELING THE VEHICLE, OR ON THE SIDE OF THE VEHICLE AND THE GROUND. JUST LIKE OURS. THEN IN JANUARY 2012, KIA'S TESTING FOUND THAT IF THE CANISTER FILTER BECOMES SIGNIFICANTLY CLOGGED, EXCESS PRESSURE CAN BUILD UP IN THE FUEL TANK AND CAUSE FUEL TO SPIT BACK FROM THE FILLER PORT DURING REFUELING. TO ADDRESS THE ISSUE OF FUEL SPIT BACK DURING REFUELING, KIA CONDUCTED A SERVICE CAMPAIGN OF APPROXIMATELY 86,000 MY 2003 AND 2004 KIA SORENTO VEHICLES. THE CAMPAIGN WILL PROVIDE A ONE-TIME REPLACEMENT OF THE CANISTER FILTER, AT NO COST TO THE OWNER -- THIS WAS DONE ON OUR CAR ON MARCH 6, 2012. BEFORE THIS SERVICE, THERE WAS NO PROBLEM WITH FUEL SPIT-BACK, NOW IT HAPPENS EVERY TIME WE FUEL UP. THE DEALER WANTS TO CHARGE US TO FIX IT, THE COMPANY IS OF NO HELP YOUR AGENCY CLOSED ITS INVESTIGATION, BUT IT SEEMS YOU MUST REOPEN IT. AGAIN, WE DID NOT HAVE THE FUEL SPIT-BACK PROBLEM UNTIL AFTER THE SERVICE!!!!!!!!!!! *TR
NHTSA ODI #10488797
109,000 miles · Nov 25, 2012
Fuel/propulsion System
I HAD OWNED THE VEHICLE FOR A YEAR WHEN ALL OF A SUDDEN ONE DAY I WAS FILLING UP WITH GAS, HAD PUMPED LESS THAN A GALLON WHEN ALL OF A SUDDEN, THE GAS CAME SHOOTING BACK OUT OF THE TANK ALL OVER ME, THE CAR, THE GROUND, EVERYWHERE. I TRIED MORE GAS AS I WAS ALMOST ON EMPTY, & IT HAPPENED OVER & OVER. FINALLY, I HAD TO PULL THE…
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I HAD OWNED THE VEHICLE FOR A YEAR WHEN ALL OF A SUDDEN ONE DAY I WAS FILLING UP WITH GAS, HAD PUMPED LESS THAN A GALLON WHEN ALL OF A SUDDEN, THE GAS CAME SHOOTING BACK OUT OF THE TANK ALL OVER ME, THE CAR, THE GROUND, EVERYWHERE. I TRIED MORE GAS AS I WAS ALMOST ON EMPTY, & IT HAPPENED OVER & OVER. FINALLY, I HAD TO PULL THE NOZZLE MOST OF THE WAY OUT OF THE TANK, & PUMP AS SLOWLY AS POSSIBLE. I LEARNED THAT IF I LISTENED CAREFULLY, I COULD HEAR THE GAS APPROACHING THE TOP OF THE NECK & IF I WAS QUICK ENOUGH, COULD KEEP THE "BLOW BACK" DOWN TO A TRICKLE & ONLY HAVE IT ON THE VEHICLE & THE GROUND & NOT ON ME. MY SON REFUSES TO DRIVE IT IF IT NEEDS TO BE GASSED UP. IT MAKES ME VERY NERVOUS TO PUMP GAS LIKE THIS. WHAT IF THERE IS A RANDOM SPARK? I NOTICED IN 2005 (LONG BEFORE I PURCHASED) THERE WAS SOME SORT OF FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS RECALL FROM HTTP://WWW.MOTORTREND.COM/CARS/2003/KIA/SORENTO/RECALLS/ DOES THAT RECALL COVER THIS ISSUE? I READ A LOT OF COMPLAINTS FROM MANY PEOPLE HAVING THIS VERY SAME ISSUE. *TR
NHTSA ODI #10485942
150,000 miles · Nov 7, 2012
Fuel/propulsion System
EACH TIME WE GO TO PUT FUEL INTO THE GAS TANK IT FLIES BACK OUT. SOMETIMES AS MUCH AS A FOOT OR MORE OUT OF THE GAS TANK OPENING. THIS HAS GONE ON FOR MORE THAN A FEW MONTHS NOW. I UNDERSTAND THAT THIS HAS BEEN AN ONGOING PROBLEMS WITH KIA SORENTOS AROUND THIS YEAR MODEL WITH AROUND THE SAME AMOUNT OF MILES AS OURS. *TR
NHTSA ODI #10483670
75,000 miles · Oct 28, 2012
Fuel/propulsion System
MY FIRST KIA WAS SPORTAGE 2000 WITH 165000 MILES WHEN I SOLD THAT VEHICLE, I HAVE NO COMPLAINTS THIS WAS MY REASON TO BUY KIA AGAIN, I BUY A SORENTO 2003 NO COMPLAINTS ONLY THE 2 RECALLS FROM KIA IS THE ONLY THING I HAVE IN THIS VEHICLE. BUT SINCE THE LAST YEAR AFTER 75000 MILES I HAVE THIS REAL PROBLEM FOR ME WITH THE GAS SPILL…
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MY FIRST KIA WAS SPORTAGE 2000 WITH 165000 MILES WHEN I SOLD THAT VEHICLE, I HAVE NO COMPLAINTS THIS WAS MY REASON TO BUY KIA AGAIN, I BUY A SORENTO 2003 NO COMPLAINTS ONLY THE 2 RECALLS FROM KIA IS THE ONLY THING I HAVE IN THIS VEHICLE. BUT SINCE THE LAST YEAR AFTER 75000 MILES I HAVE THIS REAL PROBLEM FOR ME WITH THE GAS SPILLS, MY SITUATION TODAY IS NOT THE SAME LIKE ITS WAS FIVE YEARS AGO....AND SPEND ABOVE $500 FIXING THIS PROBLEM WHO ATTRIBUTE AT FAILURE OF DESIGN FROM KIA MOTORS IS BEYOND MY BUDGET. I HAVE NOT IDEA HOW TO FIX THIS FROM KIA WHO I MAKE THEM SOLELY RESPONSIBLE OF THIS DEFECT. SOMEBODY CAN TELL ME HOW I HAVE TO PROCEED TO MAKE ACCOUNTABLE KIA IN THIS MATTER?? *TR
NHTSA ODI #10482497
NHTSA investigations
1PE10023 · Fuel Spill During Refueling
Opened Jul 12, 2010 · Closed Dec 21, 2011
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Additional source detail variants (4)
Fuel System, Gasoline
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
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