NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
34 reportsClear category filter126,000 miles · Jan 20, 2016
Fuel/propulsion SystemInjury
I HAVE FUEL STILL SPITTING OUT OF THE FUEL TANK, EVEN AFTER THE SUPPOSED TANK AIR FILTER REPLACEMENT BY BILL DODGE KIA, SACO, ME. I CAN ONLY TRICKLE FUEL IN THE VEHICLE WITHOUT IT SPITTING BACK OUT ON ME AND THE GROUND. I HAVE ALREADY HAD A BAD RASH DUE TO FUEL SPILLING ON ME WITH SHORTS ON LAST SUMMER. THE VEHICLE IS NOT REPAIR…
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I HAVE FUEL STILL SPITTING OUT OF THE FUEL TANK, EVEN AFTER THE SUPPOSED TANK AIR FILTER REPLACEMENT BY BILL DODGE KIA, SACO, ME. I CAN ONLY TRICKLE FUEL IN THE VEHICLE WITHOUT IT SPITTING BACK OUT ON ME AND THE GROUND. I HAVE ALREADY HAD A BAD RASH DUE TO FUEL SPILLING ON ME WITH SHORTS ON LAST SUMMER. THE VEHICLE IS NOT REPAIRED AS STATED. I REFUSE TO START TRYING TO JUST THROW MONEY AT IT AND NOT KNOWING IF IT WILL FIX THE PROBLEM OR NOT. I SEEN A LOT OF OTHER COMPLAINTS EVEN AFTER THE TANK AIR FILTER REPLACEMENT, THE EVAP SYSTEM SHOULD NOT BE LOCATED UNDER THE VEHICLE TO BEGIN WITH, DUE TO MOISTURE GETTING INTO THE AIR FILTER THEN THE CHARCOAL CANISTER AND EVERYTHING ELSE. I HAVE ALSO REPLACED THE CLOSED VALVE WHICH IS LOCATED BEFORE THE TANK AIR FILTER TO NO AVAIL THIS VEHICLE IS A HEALTH AND FIRE HAZARD PERIOD !
NHTSA ODI #10821177
102,000 miles · Dec 22, 2015
Fuel/propulsion System
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE REFUELING, FUEL SPEWED BACK OUT OF THE FILLER NECK WITHOUT WARNING. THE CONTACT MENTIONED THAT FUEL SPLASHED ALL OVER THE FLOOR AND HIS CLOTHES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MIL…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE REFUELING, FUEL SPEWED BACK OUT OF THE FILLER NECK WITHOUT WARNING. THE CONTACT MENTIONED THAT FUEL SPLASHED ALL OVER THE FLOOR AND HIS CLOTHES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 102,000.
NHTSA ODI #10811636
Mileage unknown · Dec 21, 2015
Fuel/propulsion System
WHEN FUELING, AFTER ABOUT 45 SECONDS, GAS SPRAYS BACK UP AND OUT ALL OVER ME AND THE CAR AND THE GROUND. IF THE FUEL PUMP HANDLE IS BARELY DEPRESSED, WHICH PUMPS THE GAS VERY VERY SLOWLY, FUEL WILL BE ACCEPTED. TAKES FOREVER - TIRED OF GAS-SOAKED CLOTHES AND GAS-SOAKED SHOES; TIRED OF SPILLING GAS ALL OVER THE CAR AND WASTING O…
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WHEN FUELING, AFTER ABOUT 45 SECONDS, GAS SPRAYS BACK UP AND OUT ALL OVER ME AND THE CAR AND THE GROUND. IF THE FUEL PUMP HANDLE IS BARELY DEPRESSED, WHICH PUMPS THE GAS VERY VERY SLOWLY, FUEL WILL BE ACCEPTED. TAKES FOREVER - TIRED OF GAS-SOAKED CLOTHES AND GAS-SOAKED SHOES; TIRED OF SPILLING GAS ALL OVER THE CAR AND WASTING ON THE CONCRETE; - TIRED OF DANGEROUS SITUATION!! NEED KIA TO ISSUE A RECALL ON WHATEVER IS CAUSING THE FUEL REJECTION.
NHTSA ODI #10811408
100,000 miles · Oct 14, 2015
Fuel/propulsion System
FULE IS SHOOTING BACK OF GAS TANK WHILE PUTTING IN GAS.THIS IS VERY DANGEROUS. PLEAS TELL ME A FIX FOR THIS. CAR IS STATIONARY.
NHTSA ODI #10782188
88,425 miles · Sep 25, 2015
Fuel/propulsion System
I ATTEMPTED TO FILL MY 2003 KIA SOENTO EX AND AFTER PUMPMING ABOUT $2.75 WORTH OF GAS, THE FUEL BEGAN TO SPIT BACK UP THROUGH THE FILLER HOSE AND SPURTED/ GUSH BACK OUT ON TO ME. IT GIVES YOU A FALSE SENSE THAT THE TANK IS FULL BUT IT'S NOT. I ATTEMPTED TO RE-FUEL AND AGAIN, THE GAS SPURT/ GUSH BACK OUT. I COULD GET NO MORE THAN…
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I ATTEMPTED TO FILL MY 2003 KIA SOENTO EX AND AFTER PUMPMING ABOUT $2.75 WORTH OF GAS, THE FUEL BEGAN TO SPIT BACK UP THROUGH THE FILLER HOSE AND SPURTED/ GUSH BACK OUT ON TO ME. IT GIVES YOU A FALSE SENSE THAT THE TANK IS FULL BUT IT'S NOT. I ATTEMPTED TO RE-FUEL AND AGAIN, THE GAS SPURT/ GUSH BACK OUT. I COULD GET NO MORE THAN $5.00 DOLLARS IN THE CAR. I SPOKE WITH THE KIA DEALERSHIP IN LITHONIA, GEORGIA AND THEY TOLD ME THAT THEY HAVE NEVER HEARD OF SUCH A MATTER. I WAS INSTRUCTED TO BRING THE VEHICLE BACK. HOWEVER, I BEGAN TO RESEARCH THIS MATTER AND IT WAS INVESTIGATED BY YOU ALL. KIA DID STATE THAT THEY WOULD LOOK INTO THE MATTER. I'M NOT CONFIDENT THAT WILL HAPPEN. THERE ARE THOUSANDS OF COMPLAINTS OUT THERE AMONG CONSUMERS ABOUT THIS SAME VEHICLE BETWEEN THE 2003 THROUGH 2006. PLEASE INVESTIGATE! I DO BELIEVE THAT THIS IS A RECALL ITEM. THE 2003 KIA SORENTO WAS THE FIRST VEHICLE MADE BY KIA CORPORATION.
NHTSA ODI #10777780
113,000 miles · Jul 6, 2015
Fuel/propulsion System
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE FUEL WAS NOT GOING INTO THE FUEL TANK PROPERLY UPON REFUELING THE VEHICLE AND THERE WAS A CLICKING NOISE AS IF IT WERE FULL. THE CONTACT HAD TO TAKE AN EXTENDED PERIOD OF TIME TO ENSURE THE FUEL TANK WAS ACTUALLY FULL. THE VEHICLE WAS TAKEN TO THE DEALER AND TH…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE FUEL WAS NOT GOING INTO THE FUEL TANK PROPERLY UPON REFUELING THE VEHICLE AND THERE WAS A CLICKING NOISE AS IF IT WERE FULL. THE CONTACT HAD TO TAKE AN EXTENDED PERIOD OF TIME TO ENSURE THE FUEL TANK WAS ACTUALLY FULL. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY DID NOT DIAGNOSE THE FAILURE. THE VEHICLE WAS TO BE TAKEN TO AN INDEPENDENT MECHANIC TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V353000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 113,000.
NHTSA ODI #10732070
209,000 miles · Feb 24, 2015
Fuel/propulsion System
TL*THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS AND WITH THE FUEL TANK GAUGE AT 3/4 OR BELOW, THE VEHICLE BEGAN TO SPUTTER AND VIBRATE BEFORE STALLING. THE CONTACT INDICATED THAT THE FUEL TANK NEEDED TO BE AT LEAST 75 PERCENT FULL TO PREVENT THE FAILURE FROM OCCURRING. THE VEHICLE …
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TL*THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS AND WITH THE FUEL TANK GAUGE AT 3/4 OR BELOW, THE VEHICLE BEGAN TO SPUTTER AND VIBRATE BEFORE STALLING. THE CONTACT INDICATED THAT THE FUEL TANK NEEDED TO BE AT LEAST 75 PERCENT FULL TO PREVENT THE FAILURE FROM OCCURRING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO WAS UNABLE TO DIAGNOSE THE CAUSE OF THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 209,000.
NHTSA ODI #10690328
114,000 miles · Dec 10, 2014
Fuel/propulsion System
I BOUGHT MY KIA SORENTO 2003 IN NOVEMBER 2013. IN JANUARY OF THE FOLLOWING YEAR I NOTICED A GAS SMELL. I LOOKED UNDER THE VEHICLE AND FOUND A FEW DRIPS ON THE GROUND UNDERNEATH, WHICH WAS GAS. I HAD THE LINE UNDER THE CAB ALONG SIDE DOOR REPLACED. I AM NOTICING A STRONG GAS SMELL COMING FROM THE SIDE TOWARD FRONT AND CAN'T SE…
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I BOUGHT MY KIA SORENTO 2003 IN NOVEMBER 2013. IN JANUARY OF THE FOLLOWING YEAR I NOTICED A GAS SMELL. I LOOKED UNDER THE VEHICLE AND FOUND A FEW DRIPS ON THE GROUND UNDERNEATH, WHICH WAS GAS. I HAD THE LINE UNDER THE CAB ALONG SIDE DOOR REPLACED. I AM NOTICING A STRONG GAS SMELL COMING FROM THE SIDE TOWARD FRONT AND CAN'T SEE ANYTHING LEAKING. I SAW THAT THERE WAS A RECALL FOR THIS YEAR AND MAKE SO I CALLED KIA AND ASKED THEM IS MY VEHICLE COVERED UNDER THE RECALL AND THEY SAID NO AFTER GIVING THEM MY VIN NUMBER. I SEE THAT ITS NOT JUST THE 2003 VEHICLES WITH THIS ISSUE. JUST BECAUSE I DON'T HAVE THE RIGHT VIN NUMBER THEY SHOULD STILL HONOR MY COMPLAINT. REGARDLESS I'M STILL HAVING THE SAME FUEL ISSUES AS THE ONES ON RECALL. *TR
NHTSA ODI #10663495
137,000 miles · Oct 3, 2014
Fuel/propulsion System
WHEN FUELING THE VEHICLE THE GAS PUMP AUTOMATICALLY SHUTS OFF CONSTANTLY. THE TANK CAN BE EMPTY AND THE PUMP WILL SHUT OFF AS SOON AS YOU START FILLING IT AND CONTINUE TO DO SO AS YOU FILL IT. IT WILL ALSO SPIT GAS OUT OF THE TANK WHILE YOU ARE FILLING IT. THERE SHOULD BE PLENTY OF ROOM FOR GAS AS THE GAS INDICATOR SHOWS EMPTY B…
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WHEN FUELING THE VEHICLE THE GAS PUMP AUTOMATICALLY SHUTS OFF CONSTANTLY. THE TANK CAN BE EMPTY AND THE PUMP WILL SHUT OFF AS SOON AS YOU START FILLING IT AND CONTINUE TO DO SO AS YOU FILL IT. IT WILL ALSO SPIT GAS OUT OF THE TANK WHILE YOU ARE FILLING IT. THERE SHOULD BE PLENTY OF ROOM FOR GAS AS THE GAS INDICATOR SHOWS EMPTY BUT EVEN AFTER PUTTING ONE GALLON IN THE TANK, THE PUMP WILL SHUT OFF AND/OR GAS WILL SPILL/SPLASH OUT. I HAVE TO STAND BACK WHEN FILLING THE TANK SO THAT I DON'T GET IT ALL OVER ME. THE DATE LISTED FOR INCIDENT IS WHEN IT FIRST STARTED HAPPENING BUT IT CONTINUES TO DO SO EVERY TIME I PUT GAS IN THE VEHICLE. *TR
NHTSA ODI #10641275
88,676 miles · Aug 30, 2014
Fuel/propulsion System
WE WERE ATTEMPTING TO FILL THE SORENTO UP WITH GAS WHEN IT SUDDENLY SPIT GAS OUT OF THE TANK WHEN WE HAD ONLY PUT $11 INTO TO. IT WAS CLOSE TO EMPTY WHEN WE GOT TO THE GAS STATION. WE TRIED A COUPLE TIMES WITH THE SAME RESULT. THE CAR WOULD NOT TAKE ANYMORE GAS. *TR
NHTSA ODI #10629630
NHTSA investigations
1PE10023 · Fuel Spill During Refueling
Opened Jul 12, 2010 · Closed Dec 21, 2011
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Additional source detail variants (4)
Fuel System, Gasoline
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
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