Illustration41,200 miles · Jan 22, 2016
Engine
N/A
NHTSA ODI #10821761
2003 Kia Sorento
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Kia Sorento do not stand out strongly from the model-year median of 242.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sorento years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
350–25K
3725–50K
5050–75K
4275–100K
57100–150K
22150K+
243 reports with mileage · 62 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
10 crash reports3 fire reports8 injury reports
Engine complaints
43 reportsN/A
CRANKSHAFT BOLT BACKED OUT LOST POWER STEERING BRAKES,KIA IS AWARE OF THIS PROBLEM FROM 2002 TO 2009 MANY REPORTS HAVE BEEN FILED,ITS THE MANUFACTURING OF THE BOLT WHICH IS TO SMALL,THEY ARE NOT STANDING BY THIS DEFECT,THERE IS NO PERMENANT FIX FOR THIS AND KIA ISN'T WARNING ANYONE OF THIS PROBLEM WHICH COULD LEAD INTO A FATILE …
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CRANKSHAFT BOLT BACKED OUT LOST POWER STEERING BRAKES,KIA IS AWARE OF THIS PROBLEM FROM 2002 TO 2009 MANY REPORTS HAVE BEEN FILED,ITS THE MANUFACTURING OF THE BOLT WHICH IS TO SMALL,THEY ARE NOT STANDING BY THIS DEFECT,THERE IS NO PERMENANT FIX FOR THIS AND KIA ISN'T WARNING ANYONE OF THIS PROBLEM WHICH COULD LEAD INTO A FATILE ACCIDENT WITH INJURIES AND DEATH.GOING AT A HIGH RATE OF SPEED THERE WOULD BE NO CONTROL EVEN AT SLOW THERE IS NO EASY TURNING THE WHEEL.NOW IM STUCK WITH THIS PROBLEM AND A TEMP FIX WONT FIX IT,SO NOW I HAVE NO VEHICLE OR ANYWAY TO GET ONE,NO WAY TO WORK,NO MONEY TO TEMP FIX IT,THIS IS UNJUST AND THIS VEHICLE SHOULD HAVE NEVER PASSED SPECS TO BE ON THE ROAD.KIA SHOULD STEP UP AND HONOR THERE PRODUCTS,THEY ARE DECEIVING BUYERS AND PUTTING THERE LIFE IN DANGER AND U DON'T KNOW IT TILL IT HAPPENS,I DIDN'T...I WAS TAKING MY DAUGHTER TO SCHOOL I AM THANKFUL I WASN'T ON THE HIGHWAY POSSIBLE RESULTING IN MY FAMILYS LIFE OR SOMEONE ELSE ON THE ROAD,WITH NO CONTROL ALL BECAUSE OF THERE NEGLIGENCE NOT CARING FOR PEOPLES LIFES BUT FOR MONEY,ITS SAD .IF U PULL UP CRANKSHAFT BOLT FOR KIA IT WILL SHOW YOU ALL THE COMPLAINTS AND PROBLEMS AND THIS IS A MANUFACTURING PROBLEM AND A DANGEROUS DEFECT,BECAUSE YOU LOSE CONTROL OF HANDILING OF YOUR VEHICLE.
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE LOST POWER. THE BRAKE LIGHT AND BATTERY LIGHT ILLUMINATED. THE VEHICLE WAS ABLE TO RESTART AFTER NUMEROUS ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE CRANKSHAFT BOLT NEEDED TO BE REPLACED. THE VEHICLE WA…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE LOST POWER. THE BRAKE LIGHT AND BATTERY LIGHT ILLUMINATED. THE VEHICLE WAS ABLE TO RESTART AFTER NUMEROUS ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE CRANKSHAFT BOLT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 89,000.
I WAS DRIVING BACK FROM ORLANDO, FLORIDA AFTER PICKING UP MY DAUGHTER WHO TRAVELLED DOWN FROM UF IN GAINESVILLE - 1ST WEEKEND IN SEPTEMBER, 2015. WE WERE TRAVELLING SOUTH I95 IN THE MIDDLE LANE, WHEN THE CAR COMPLETELY SHUT OFF ALL THE RED LIGHTS ON THE DASH BOARD CAME ON. LUCKILY I WAS ABLE TO STEER THE CAR OVER TO THE HARD …
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I WAS DRIVING BACK FROM ORLANDO, FLORIDA AFTER PICKING UP MY DAUGHTER WHO TRAVELLED DOWN FROM UF IN GAINESVILLE - 1ST WEEKEND IN SEPTEMBER, 2015. WE WERE TRAVELLING SOUTH I95 IN THE MIDDLE LANE, WHEN THE CAR COMPLETELY SHUT OFF ALL THE RED LIGHTS ON THE DASH BOARD CAME ON. LUCKILY I WAS ABLE TO STEER THE CAR OVER TO THE HARD SHOULDER, THIS WAS EXTREMELY HARD, & PRESS HARD ON THE BRAKES TO STOP. AFTER 5MINS OR SO I TRIED STARTING THE CAR AGAIN, WHICH TO MY SURPRISED IT STARTED AND WE CONTINUED ON OUR JOURNEY, THIS TIME I STAYED IN THE RIGHT HAND LANE, NEXT TO THE HARD SHOULDER, AFTER A FEW MILES, THE SAME THING HAPPENED EXACTLY AGAIN. THE ENGINE SHUT OFF, AND CAME TO A HALT. NOW WE WERE BOTH UPSET AS IT WAS AFTER 10PM AT NIGHT, WE CALLED HOME TO LET SOMEONE KNOW TO BE ALERT, AND IN THE MEAN TIME STARTED THE CAR AGAIN, THIS OFF AND ON AGAIN ISSUE OCCURRED IN TOTAL FOUR TIMES BEFORE WE MANAGED TO GET HOME SAFELY. DUE TO DRIVING VERY SLOWLY ALONG THE HIGHWAY!!! THE NEXT DAY THE CAR STARTED FIRST TIME, DROVE TO AUTO ZONE AS IT WAS A PUBLIC HOLIDAY, AFTER PUTTING THEIR MACHINE ON IT. THE TEST CAME BACK SAYING MAYBE IT NEEDED WATER, AND A FEW OTHER CODES. THEY ADVISE TO TAKE IT TO A CAR MECHANIC ASAP, STARTED THE CAR MADE IT 1/2 WAY HOME, AND THE CAR STOPPED DEAD IN THE MIDDLE OF A TWO LANE ROAD, NEARLY CAUSING AN ACCIDENT. AFTER PUSHING THE CAR TO A SIDE ROAD, LEFT IT FOR 4HRS CAME BACK & MANAGE TO GET HOME. THE NEXT DAY ALONG WITH MY SON DRIVING THE KIA, AND MYSELF BEHIND HIM WE ATTEMPTED TO GET TO THE CAR MECHANIC WE NEVER MADE IT, THE VAN SHUT DOWN, AGAIN. PUSH IT TO ANOTHER SIDE ROAD, AND HAD TO HAVE IT TOWED TO THE MECHANIC. BEEN THERE EVER SINCE, CAR MECHANIC IS HAVING TROUBLE LOCATING THE PROBLEM, CALLED THE DEALER THEY HAVE OFFERED NO HELP. NOTICED THERE HAVE BEEN REPORTED PROBLEMS OCCURRING WITH THE NEW 2016 MODELS OF THE SAME ISSUE!!
WHILE DRIVING ON HIGHWAY APPROX 55MPH THE CAR JUST POWER. DEAD GAS PEDAL. HAD TO GET OVER TO SHOULDER BUT COULD NOT DUE TO THE STEERING LOCKING UP AND THE CAR SHUTTING DOWN. I GOT ASSISTANCE FROM PASSERBY WHO GO ME OVER TO SHOULDER. I STARTED UP THE CAR AND IT STARTED UP AND RAN WITH NO ISSUE. SUDDEN SHUT DOWM OF ENGINE IS VERY …
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WHILE DRIVING ON HIGHWAY APPROX 55MPH THE CAR JUST POWER. DEAD GAS PEDAL. HAD TO GET OVER TO SHOULDER BUT COULD NOT DUE TO THE STEERING LOCKING UP AND THE CAR SHUTTING DOWN. I GOT ASSISTANCE FROM PASSERBY WHO GO ME OVER TO SHOULDER. I STARTED UP THE CAR AND IT STARTED UP AND RAN WITH NO ISSUE. SUDDEN SHUT DOWM OF ENGINE IS VERY DANGEROUS. ONCE I GOT HOME AND HAD THE CAR CHECKED THE MECHANIC COULD NOT DUPLICATE THE INCIDENT IN ORDER TO MAKE REPAIRS. THIS HAPPENED 2 MORE TIMES AND ONLY HAPPENS TO ME ON HIGHWAY DRIVING. NEVER IN CITY DRIVING.
THE CAR STARTED MAKING A SCRUBBING SOUND AND THE BRAKES WOULD NOT WORK. THE NEXT DAY THE BRAKES WORKED SCRUBBING SOUND CONTINUED AND WE WERE TOLD BY THE MECHANIC THAT THE ENGINE NEEDS REPLACING.
THE BOLT HOLDING THE HARMONIC BALANCER PULLEY TO THE CRANKSHAFT FELL OUT AND ALL THE ENGINE BELTS AND PULLEYS STOPPED TURNING RESULTING IN A LOSS OF POWER STEERING, AND MAKING THE VEHICLE VERY DIFFICULT TO STEER. THIS HAPPENED AT A LOW SPEED AND THE DRIVER WAS BARELY ABLE TO TURN OFF THE ROAD WITHOUT AN ACCIDENT. AT A HIGHER S…
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THE BOLT HOLDING THE HARMONIC BALANCER PULLEY TO THE CRANKSHAFT FELL OUT AND ALL THE ENGINE BELTS AND PULLEYS STOPPED TURNING RESULTING IN A LOSS OF POWER STEERING, AND MAKING THE VEHICLE VERY DIFFICULT TO STEER. THIS HAPPENED AT A LOW SPEED AND THE DRIVER WAS BARELY ABLE TO TURN OFF THE ROAD WITHOUT AN ACCIDENT. AT A HIGHER SPEED, IN HEAVY TRAFFIC, OR ON MOUNTAIN ROADS, THE RESULT WOULD LIKELY HAVE BEEN MUCH WORSE. THE CAR WAS TOWED TO A KIA DEALER AND REPAIRED FOR APPROXIMATELY $1,500.00, REPLACING THE FAILED PARTS WITH NEW PARTS AND WITH A WARRANTY OF 12 MONTHS/10 THOUSAND MILES. PREVIOUSLY, AT 70 THOUSAND MILES AS PREVENTIVE MAINTENANCE, THE TIMING BELT WAS REPLACED BY A KIA DEALER. KIA MOTORS, HAVING KNOWN OF MANY FAILURES OF THE BOLT, SPROCKET, AND PULLEY, SHOULD HAVE UPGRADED THESE PARTS YEARS AGO AND ISSUED A RECALL OR AT LEAST A SERVICE BULLETIN TO AVOID SUCH DANGEROUS FAILURES. AFTER OUR EXPERIENCE, WE DID NOT TRUST THIS CAR AND TRADED IT IN FOR A NEW CAR FROM HOPEFULLY A MORE RESPONSIBLE MANUFACTURER.
ENGINE LIGHT IS ON, AIRBAG LIGHT IS ON, CLOCK CAN'T KEEP RIGHT TIME, NOW WON'T START AT ALL, I WISHED I NEVER BOUGHT THIS 2003 KIA SORENTO, THEY ARE NOTHING BUT JUNK. PLEASE ANYBODY WHO READS THIS DO NOT BUY A KIA VEHICLE. I HATE KIA VEHICLES, I WILL NEVER OWN ONE AGAIN, I WOULD NOT TAKE A KIA VEHICLE, EVEN IF THEY GIVE ME ONE. …
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ENGINE LIGHT IS ON, AIRBAG LIGHT IS ON, CLOCK CAN'T KEEP RIGHT TIME, NOW WON'T START AT ALL, I WISHED I NEVER BOUGHT THIS 2003 KIA SORENTO, THEY ARE NOTHING BUT JUNK. PLEASE ANYBODY WHO READS THIS DO NOT BUY A KIA VEHICLE. I HATE KIA VEHICLES, I WILL NEVER OWN ONE AGAIN, I WOULD NOT TAKE A KIA VEHICLE, EVEN IF THEY GIVE ME ONE. TO MANY PROBLEMS, SINCE I BOUGHT IT, HAVEN'T BEEN ANYWHERE IN TWO WEEKS, BECAUSE KIA VEHICLE IS JUNK.
ALL LIGHTS COME ON, HORN BLOWS, BUT WILL NOT START AT ALL, THIS KIA SORENTO IS JUNK, ITS FALLING APART, I GOT A DISABLE MOTHER, NOW CAN'T TAKE HER TO HER DOCTOR APPOINTMENTS, EVERY SINCE I HAD IT, ITS BEEN NOTHING BUT JUNK, WE LIVE ON FIXED INCOME, CAN'T AFFORD TO GET ANOTHER VEHICLE, AND THIS 2003 KIA SORENTO SHOULD NOT BE ON T…
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ALL LIGHTS COME ON, HORN BLOWS, BUT WILL NOT START AT ALL, THIS KIA SORENTO IS JUNK, ITS FALLING APART, I GOT A DISABLE MOTHER, NOW CAN'T TAKE HER TO HER DOCTOR APPOINTMENTS, EVERY SINCE I HAD IT, ITS BEEN NOTHING BUT JUNK, WE LIVE ON FIXED INCOME, CAN'T AFFORD TO GET ANOTHER VEHICLE, AND THIS 2003 KIA SORENTO SHOULD NOT BE ON THE ROAD, ALL KIA SORENTO VEHICLES ARE JUNK, CLOCK IS MESSED UP, COMES OFF AND ON, AIRBAG LIGHT IS ON, NOW WON'T EVEN START AT ALL, SOMETHING NEEDS TO BE DONE ABOUT KIA DEALERSHIPS SELLING JUNK VEHICLES, WILL COMPLAIN AGAIN AND AGAIN, THEY ARE JUNK!
I PURCHASED THIS CAR BRAND NEW FROM STEVENS KIA IN PATCHOGUE, NY AND HAD THEM REPLACE THE TIMING BELT @ 58K MILES AS PER THEIR GUIDE LINES. WHILE DRIVING THE CAR I LOST MY POWER STEERING AND ELECTRICAL CHARGING SYSTEM, I WAS GOING AROUND 45MPH, I LOST CONTROL OF THE CAR AND WAS ABLE TO GET IT ON THE SIDE OF THE ROAD WITHO…
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I PURCHASED THIS CAR BRAND NEW FROM STEVENS KIA IN PATCHOGUE, NY AND HAD THEM REPLACE THE TIMING BELT @ 58K MILES AS PER THEIR GUIDE LINES. WHILE DRIVING THE CAR I LOST MY POWER STEERING AND ELECTRICAL CHARGING SYSTEM, I WAS GOING AROUND 45MPH, I LOST CONTROL OF THE CAR AND WAS ABLE TO GET IT ON THE SIDE OF THE ROAD WITHOUT ANY DAMAGE TO THE CAR OR ANYTHING ELSE. I CALLED CORPORATE KIA AND EXPLAINED THE PROBLEM AND WAS TOLD THE CAR IS OUT OF WARRANTY.(IT HAS 123K MILES ON IT). THEY TOLD ME IF I WANTED I COULD HAVE IT TOWED TO A KIA DEALER AND THEY WOULD LOOK AT IT FOR A DIAGNOSIS FEE, BUT IT WAS STILL OUT OF WARRANTY AND THEY ALSO TOLD ME MY VIN# DIDN'T FALL INTO THE RECALL THEY HAD CONCERNING THAT ISSUE. I HAD MY MECHANIC LOOK AT IT AND HE TOLD ME THE CRANKSHAFT DOWEL PIN SNAPPED ON THE TIMING GEAR CAUSING THE HARMONIC BALANCER TO FALL OFF THUS TAKING ALL THE BELTS WITH IT. IT COSTED ME OVER $2,000 TO HAVE THE CAR REPAIRED. AFTER DOING A GOGGLE SEARCH IT SEEMS THIS IS A COMMON PROBLEM WITH THESE CARS AND IS BEING IGNORED BY CORPORATE KIA. *TR
Official recalls
105V353000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
Aug 4, 2005
CERTAIN SPORT UTILITY VEHICLES MAY EXPERIENCE A FUEL LEAK FROM FUEL TUBES NEAR THE FUEL TANK DUE TO AN INTERFERENCE FIT WITH THE VEHICLE FLOOR PANEL.
Consequence & remedy
Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE A SECTION OF THE FUEL LINE. THE RECALL BEGAN ON OCTOBER 10, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE10023 · Fuel Spill During Refueling
Opened Jul 12, 2010 · Closed Dec 21, 2011
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Additional source detail variants (4)
Fuel System, Gasoline
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.