2021 Kia Seltos

Car began throwing a P0304 code in June of 2025. I took it to Brookshire Car Care and they ran a diagnostic, but found nothing to be wrong. In November of 2025, the car began throwing a P0304 code again and this time also had a P0303 code and P0335. The car was taken to Christian Brothers as it was unsafe to drive and the closest mechanic to my location. They found the crankshaft sensor to be damaged due to metallic debris. In March of 2026, the P0304 code came on again and I now took it to the closest Kia dealership. They determined 2 coils and all spark plugs should be replaced. Now, again, the P0304 code is back as of [XXX]. I have a long list of symptoms that include the metallic debris on the crankshaft sensor, rapid oil loss, frequent rough starts on a cold engine, a metal ticking sound, constant idle vibration, a/c shuddering when car is idle or turned on and in park. The dealership has said they will not acknowledge the findings of Christian Brothers because they are not the ones who made the repair. They said they will do a thorough test on my engine, however they continued to insist it is likely a fuel injector issue. I am concerned there is extensive engine damage and they are going to try to get out of the repair by saying it’s a cheaper fix and not determining the actual cause. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2021 Kia Seltos. The contact became aware several years ago that the transmission was not shifting properly and the vehicle was shaking abnormally. The vehicle was taken to a dealer; however, the technicians found no failure. The contact stated that on another occasion while in traffic, the engine overheated. The vehicle was taken back to the dealer, where it was diagnosed and determined that the transmission needed to be replaced. The vehicle was repaired; however, the brakes locked up while the vehicle was on a hill, forcing the contact to steer to the side of the road and turn the vehicle off. The vehicle was restarted and driven back to the residence, but the following day the vehicle stalled. The manufacturer was notified of the failures and requested that the contact return the vehicle to the dealer. The vehicle was returned to the dealer to be diagnosed. The contact was informed that the transmission needed to be replaced. The contact stated that the transmission was replaced 3 times within 3 years. The contact was informed by the service manager that the dual clutch was not ideal for driving in the mountains. The contact stated that during the first failure, there were several unknown warning lights illuminated with audible alerts to exit the vehicle. The manufacturer was notified of the failure. The dealer confirmed the transmission failure. The vehicle was not repaired. The failure continued with reduced power.

My 2021 Kia Seltos SX Turbo (1.6L Turbo engine) is experiencing severe, excessive oil consumption, burning (and heavy smoke ) approximately 1 to 2 quarts, (Kia dealer oil change standard amount) of oil every 1,000 miles without any external visual leaks. A formal diagnosis by a certified Kia dealership confirms that heavy carbon buildup has accumulated around the piston rings, causing severe ring distortion. Because the oil rings are stuck and distorted, the engine is bypassing oil directly into the combustion chamber and burning it. This exact physical failure mode—carbon buildup causing piston oil ring failure—is identical to the defect described in NHTSA Recall 25V099 (Kia Campaign SC336) for the 2.0L Seltos models. However, my vehicle is currently excluded from safety remedies due to its 1.6L Turbo engine variant. This vehicle presents a severe safety hazard, including sudden engine knocking, very heavy smoke from the exhaust, power loss, stalling at highway speeds, or potential engine fire due to running dry on oil. Regulators must expand the scope of the piston ring investigation to include the 1.6L Turbo engine footprint. There were no engine lights, oil lights, or any warning codes. I was told by Kia repair service department that although the car was smoking heavy and smelled like it was burning that I should continue to drive it and then I wasn’t in danger. Please help

While driving normally at approximately 55 mph on the highway, the vehicle suffered a sudden, catastrophic, and spontaneous structural failure of the rear driver-side suspension and drivetrain. Without striking any road debris, potholes, or other vehicles, the entire driver-side rear wheel, wheel assembly, and structural axle components completely fractured and ejected from the moving vehicle. An eyewitness at the scene explicitly confirmed the nature of the failure, stating on video that they observed the 'entire rear axle just come right out' while the vehicle was in motion. The vehicle sustained extreme structural damage, completely disabling it on a high-speed highway and creating an immediate, life-threatening situation. The vehicle is a low-mileage Certified Pre-Owned (CPO) unit with under 24,000 total miles on the odometer, indicating a severe manufacturing, material, or component fatigue defect rather than wear-and-tear. There were no warning lights or symptoms prior to the failure. The vehicle is currently being held at a recovery yard and is fully available for inspection upon request. A formal defect investigation has been initiated with the manufacturer, and the insurance provider is inspecting the sheared axle and metal components for structural forensic analysis

My 2021 Kia Seltos 1.6L Turbo GDI is experiencing a severe safety hazard involving catastrophic internal engine failure. The vehicle aggressively consumes its oil supply, running critically low within 1 to 2 weeks. On July 6, 2026, a certified Kia dealership pressure-tested the engine and formally documented "NO EXTERNAL LEAKS," while confirming the spark plugs are entirely "OIL COATED" due to severe internal burning. The dealership noted on the invoice that the vehicle was "9,000 miles due" for service. I must explicitly clarify that this mileage gap occurred because the engine burns through its oil so rapidly that standard interval changes became meaningless; I was forced to continuously top off the engine manually out-of-pocket with store-bought oil just to keep it from running dry and seizing while driving. Otherwise, all other oil changes were consistently done at Kia dealerships, and this excellent service history was even explicitly acknowledged and noted by a Kia Consumer Care representative on a recorded line. Furthermore, the engine builds extreme crankcase blow-by pressure that actively forces oil vapor out of the oil filler cap. This defect creates an immediate risk of sudden engine seizure, highway stalling, or an engine bay fire. Kia Corporate Consumer Affairs has refused to authorize safety repairs or diagnostic testing under TSB ENG222, issuing a blanket denial while ignoring an imminent safety failure diagnosed by their own technician.

My Kia has been stalling, shaking, and just driving extremely badly for the past year. This day, I was driving on 55, and the car just stopped and stalled in the middle of highway near Berwyn, IL. This was extremely dangerous and could have honestly been life threatening. I pulled over, turned the car off and on, and was safely able to drive it to Berwyn Kia. Unfortunately, this was not the only time that this has occurred and I’m assuming will not be the last. In addition, I was charged $500+ to replace piston rings that were recalled on other models that were not recalled on my model, even though the same year was recalled.

Multiple times the car has shut off while driving. It did receive the PNSS sensor thing from the dealership 2 years ago. It has done this while my wife and kids were in the car in a busy roundabout. There are known engine issues with this model. Kia dealership is dragging their feet and “can’t recreate the issue.” (because it happens randomly) They ran “tests” and they all came back with “no issues.” Dealer states that they are waiting to hear back from the tech line at Kia. Service advisor said to me that they may just give me the car back because they can’t find anything wrong. And the “we would essentially have to wait for a complete component failure.” It is available to be inspected. There were no warnings at all and it has done it at random times in seemingly normal conditions. It receives routine maintenance and after my last oil change my mechanic (not from Kia) said that they found metal shavings in the oil and that there was only 1 qt of oil. And recommended that I talk to the dealer about engine replacement. The last time it shut off was June 4 and and it has been at the dealership since June 15th.

The car is available for inspection upon request. Safety was put at risk due to the cars potential to break down, or catch fire, due to high volumes of oil consumption and leakage from the piston rings. This was part of a recall campaign (#SC336 PISTON OIL RING), where we had two authorized Kia dealers inspect and claim the car "passed" their test. Recently, we had a catastrophic engine failure due to the piston rings, where we feel the fix was insufficient given the failure point (piston rings). There were no warnings or symptoms prior to failure, when driving at a low speed the car stalled and the oil pressure warning light came on briefly. After that, we parked the car immediately and had it towed for inspection. Our concern is the fix was allegedly implemented in July 2025, but there is no note in our maintenance record that the fix was even implemented.

This vehicle burns oil excessively. From everything I've seen says this should be under recall but the Kia dealership tells me it's not because it's over 60,000 miles and I'm the second owner. They offered to do a oil consumption test for $900. I've already read complaints about this engine locking up and people being seriously injured. I have to put oil in it every thousand miles or so. For a newer vehicle this is unacceptable and Kia should be taking care of this. This is absolutely going to get someone killed when their engine seizes. The transmission on this vehicle also has issues that have complaints littered through the message boards. KIA knows it's going to fail and get someone killed as well. They dont care as long as they get your money. Unacceptable.

On April 7, 2026, the vehicle experienced a 'quiet fade out' stall while in motion, resulting in a total loss of motive power. The dealership (DCH Kia of Temecula) confirmed cylinder scoring and referenced Techline Case 26022952. This failure is identical to the conditions described in the NHTSA Campaign 25V-099. The dealership is currently refusing to classify the repair as a Campaign Repair, which would include the mandated Lifetime Engine Warratny, and is instead attempting to process it as a discretionary 'Goodwill' repair to avoid federal safety requirements.