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2004 Kia Sedona

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Kia Sedona do not stand out strongly from the model-year median of 120.

About this comparison →

When problems were reported

Mileage at the reported incident

129 reports with mileage · 46 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Wheels. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports13 fire reports8 injury reports

Service Brakes, Hydraulic complaints

28 reports
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63,000 miles · Jul 24, 2013
Service Brakes, Hydraulic

ABS MODULE IS DEAD. *TR

NHTSA ODI #10531691

100 miles · Sep 29, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2004 KIA SEDONA. EVER SINCE PURCHASING THE VEHICLE, THE CONTACT HAS HEARD A HUMMING NOISE COMING FROM THE REAR BRAKES WHILE DRIVING 10 MPH. SHE HAS TAKEN THE VEHICLE TO THE DEALER NUMEROUS TIMES, BUT THEY COULD NOT FIND ANY FAILURES. THE CONTACT STATED THAT IT SOUNDS AS IF SOMETHING IS WRONG WITH THE REA…

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. EVER SINCE PURCHASING THE VEHICLE, THE CONTACT HAS HEARD A HUMMING NOISE COMING FROM THE REAR BRAKES WHILE DRIVING 10 MPH. SHE HAS TAKEN THE VEHICLE TO THE DEALER NUMEROUS TIMES, BUT THEY COULD NOT FIND ANY FAILURES. THE CONTACT STATED THAT IT SOUNDS AS IF SOMETHING IS WRONG WITH THE REAR BRAKING SYSTEM AND IS CONCERNED OF THE SAFETY RISK INVOLVED. THE FAILURE MILEAGE WAS 100 AND CURRENT MILEAGE WAS 45,000.

NHTSA ODI #10243859

15,000 miles · May 14, 2008
Service Brakes, Hydraulic

WE PURCHASED A 2004 KIA SEDONA IN JULY OF THAT YEAR, AND WHEN WE HAD 33,000 MILES ON IT , IT WAS ON ITS THIRD SET OF FRONT BRAKE PADS AND SECOND SET OF ROTORS, THE DEALER NEVER ONCE TOLD US THERE WAS A PROBLEM WITH THE KIA BRAKE SYSTEM, AND I CALLED KIA AND THEY TOLD ME THEY WERE NOT AWARE OF ANY BIG PROBLEM WITH THEM, AT THAT P…

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WE PURCHASED A 2004 KIA SEDONA IN JULY OF THAT YEAR, AND WHEN WE HAD 33,000 MILES ON IT , IT WAS ON ITS THIRD SET OF FRONT BRAKE PADS AND SECOND SET OF ROTORS, THE DEALER NEVER ONCE TOLD US THERE WAS A PROBLEM WITH THE KIA BRAKE SYSTEM, AND I CALLED KIA AND THEY TOLD ME THEY WERE NOT AWARE OF ANY BIG PROBLEM WITH THEM, AT THAT POINT I TOLD THE KIA REPRESENTATIVE THAT I WILL NEVER PURCHASE ANOTHER KIA, AND I WENT AND TRADED MY 2004 SEDONA FOR A CHEVROLET,AND NEVER WILL OWN A KIA AGAIN. *TR

NHTSA ODI #10227710

320 miles · Apr 28, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE DRIVING 40 MPH, THE CONTACT HAD TO SLAM ON THE BRAKES AND THE ABS FAILED. THE ABS ENGAGED FOR 1 1/2 SECONDS, DISENGAGED FOR 5-6 SECONDS, AND THEN RE-ENGAGED, CAUSING THE VEHICLE TO SLIDE 12 FEET. THE CONTACT ALMOST DROVE OFF THE ROAD BEFORE THE BRAKES FINALLY STOPPED THE VEHICLE. …

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE DRIVING 40 MPH, THE CONTACT HAD TO SLAM ON THE BRAKES AND THE ABS FAILED. THE ABS ENGAGED FOR 1 1/2 SECONDS, DISENGAGED FOR 5-6 SECONDS, AND THEN RE-ENGAGED, CAUSING THE VEHICLE TO SLIDE 12 FEET. THE CONTACT ALMOST DROVE OFF THE ROAD BEFORE THE BRAKES FINALLY STOPPED THE VEHICLE. THE ABS FAILURE OCCURRED NINE TIMES FROM THE DATE THE VEHICLE WAS PURCHASED. THE HARDER SHE DEPRESSES THE BRAKE PEDAL, THE LONGER IT TAKES TO STOP THE VEHICLE. AFTER AVOIDING A CRASH, THE CONTACT DROVE STRAIGHT TO THE DEALER. DUE TO THE RAIN, THE DEALER WOULD NOT ALLOW THE TECHNICIAN TO TEST DRIVE THE VEHICLE BECAUSE A CRASH COULD RESULT DUE TO THE BRAKE FAILURE. THE FAILURE MILEAGE WAS 320.

NHTSA ODI #10225867

30,000 miles · Dec 4, 2007
Fuel System, GasolineService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHEN THE BRAKES ARE APPLIED, THE CONTACT HEARS A GRINDING, SQUEALING, AND SQUEAKING SOUND. THE FAILURE IS HEARD WHEN TWO OR MORE PEOPLE ARE IN THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER A DOZEN TIMES CONCERNING THIS AND, ON SIX OF THOSE OCCASIONS, THE SOUNDS COULD NOT BE DUPLICATED…

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHEN THE BRAKES ARE APPLIED, THE CONTACT HEARS A GRINDING, SQUEALING, AND SQUEAKING SOUND. THE FAILURE IS HEARD WHEN TWO OR MORE PEOPLE ARE IN THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER A DOZEN TIMES CONCERNING THIS AND, ON SIX OF THOSE OCCASIONS, THE SOUNDS COULD NOT BE DUPLICATED. THE BRAKING SYSTEM HAS BEEN REPLACED TWICE; ONCE AT THE CONTACT'S EXPENSE AND ONCE AT THE DEALER'S EXPENSE. THE SOUNDS CEASED FOR APPROXIMATELY ONE WEEK AND THEN RESUMED. THE CURRENT MILEAGE WAS 53,891 AND FAILURE MILEAGE WAS 30,000. UPDATED 12/31/07 *BF THE FUEL TANK PRESSURE SENSOR WAS REPLACED DUE TO THE CHECK ENGINE LIGHT ILLUMINATING. DIFFERENT PARTS WITHIN THE BRAKE SYSTEM WAS REPLACED; SUCH AS THE DRUMS AND REAR BRAKE SHOES UPDATED

NHTSA ODI #10210765

13,000 miles · Apr 26, 2007
Service Brakes, HydraulicSuspension

TL*THE CONTACT OWNS A 2004 KIA SEDONA. THE VEHICLE WAS INVOLVED IN RECALL # 05V232000 REGARDING THE WHEEL BEARINGS. THE CONTACT' S VEHICLE DEVELOPED BRAKE FAILURE SHORTLY AFTER THE RECALL REPAIR WAS PERFORMED. THE CONTACT HEARD A LOUD GRINDING NOISE WHEN STOPPING THE VEHICLE, AND THE STOPPING DISTANCE WAS REDUCED. THE FAIL…

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. THE VEHICLE WAS INVOLVED IN RECALL # 05V232000 REGARDING THE WHEEL BEARINGS. THE CONTACT' S VEHICLE DEVELOPED BRAKE FAILURE SHORTLY AFTER THE RECALL REPAIR WAS PERFORMED. THE CONTACT HEARD A LOUD GRINDING NOISE WHEN STOPPING THE VEHICLE, AND THE STOPPING DISTANCE WAS REDUCED. THE FAILURE OCCURRED INTERMITTENTLY. THE DEALER REPLACED AND REPAIRED THE BRAKE PADS, DRUMS, AND ROTORS, BUT THE NOISE CONTINUED. THE CURRENT MILEAGE IS 61,000, AND FAILURE MILEAGE WAS 13,000.*AK

NHTSA ODI #10189033

48,000 miles · Apr 23, 2007
Engine And Engine CoolingService Brakes, Hydraulic

THIS VAN HAS BRAKE PROBLEMS SQUEAKING AND WEARING OUT PADS WAY TOO FAST. I WAS TOLD NOTHING IS WRONG WITH THE BRAKE SYSTEM BUT WHEN TAKING IT TO A BRAKE SHOP I WAS TOLD THE CALIPERS ARE BAD, KIA HAS NOT FIXED THEM AND DENIES THAT THEY'RE BAD. THE CHECK ENGINE LIGHT CAME ON AND I WAS TOLD THAT A SPARK PLUG HAD MISFIRED, THAT WA…

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THIS VAN HAS BRAKE PROBLEMS SQUEAKING AND WEARING OUT PADS WAY TOO FAST. I WAS TOLD NOTHING IS WRONG WITH THE BRAKE SYSTEM BUT WHEN TAKING IT TO A BRAKE SHOP I WAS TOLD THE CALIPERS ARE BAD, KIA HAS NOT FIXED THEM AND DENIES THAT THEY'RE BAD. THE CHECK ENGINE LIGHT CAME ON AND I WAS TOLD THAT A SPARK PLUG HAD MISFIRED, THAT WAS FIXED UNDER WARRANTY AND THEN ANOTHER SPARK PLUG MISFIRED AND WAS FIXED UNDER WARRANTY. THE OIL LEVEL WAS GETTING LOW BUT I HAD NO LEAK AND I WAS TOLD THAT THE OIL FILTER WAS SIMPLY LOOSE SO THEY SAID THEY FIXED IT. I ASKED IF I SHOULD BRING THE VAN BACK IN A WEEK TO HAVE THE OIL LEVEL CHECKED AND WE WERE ASSURED THERE WAS NO LEAK. CHECK ENGINE LIGHT CAME ON AGAIN AND THE OIL LIGHT FLICKERED, DID NOT STAY ILLUMINATED, SO WE TOOK IT TO THE DEALERSHIP IMMEDIATELY, AS THE OWNERS MANUAL AND THE MECHANIC HAD STATED. THEN WE'RE TOLD THAT THERE'S SLUDGE IN THE ENGINE AND THAT IT WILL BE 2,000 DOLLARS TO TAKE IT APART AND CHECK THE DAMAGE THAT WE CAUSED FROM CONTINUING TO DRIVE IT. THEY NEVER TOLD US THERE WAS ANY REASON TO NOT DRIVE IT NOR DID THEY MENTION SLUDGE PREVIOUSLY. THE VAN WILL BE TOWED BACK TO KIA TOMORROW. *TR

NHTSA ODI #10188558

2,600 miles · Mar 19, 2007
Service Brakes, Hydraulic

THE VEHICLE WAS BOUGHT IN JULY OF 2004 SINCE THEN I BEEN HAVING SEVERAL PROBLEMS WITH THE BRAKES. NOV 26, 2006 BRAKE PADS WERE WORN OUT, THERE WAS NO SPECIFIC REASON FRON THE MECHANIC SINCE THE VEHICLE WAS LESS THAN 3000 MILES. APRIL 2, 2006 THE VEHICLE WENT BACK TO WARRANTY FOR THE SAME REASON NOISY BRAKES AND VIBRATION. JULY 2…

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THE VEHICLE WAS BOUGHT IN JULY OF 2004 SINCE THEN I BEEN HAVING SEVERAL PROBLEMS WITH THE BRAKES. NOV 26, 2006 BRAKE PADS WERE WORN OUT, THERE WAS NO SPECIFIC REASON FRON THE MECHANIC SINCE THE VEHICLE WAS LESS THAN 3000 MILES. APRIL 2, 2006 THE VEHICLE WENT BACK TO WARRANTY FOR THE SAME REASON NOISY BRAKES AND VIBRATION. JULY 23, 2005 BACK TO REPAIRS FOR SAME REASON. SEPTEMBER 9, 2005 THE VEHICLE WENT BACK TO REPAIRS FOR SAME REASON, BRAKES, VIBRATION AND NOISE. NOV 10, 2005 THE WHOLE CAR WENT BLACK NO LIGHTS, VIBRATION AND NOISE. DEC 9, 2005 THE VEHICLE WAS DOWN DUE TO BRAKE PROBLEMS. DIC 21, 2005 THE CAR DOS NOT WANT TO START. MAY 31, 2006 PROBLEM WITH FRONT AND REAR BRAKES. AUGUST 2, 2006 VIBRATION WHEN BRAKE, NOISE IN FRONT SUSPENSION AND NOISY ENGINE. DIC, 15, 2006 VEHICLE WENT DOWN DUE TO BRAKE PROBLEM. AS YOU CAN READ THERE HAVE BEEN A PATTERN PROBLEM WITH THE BRAKES IN THIS VEHICLE THERE HAVE BEEN A LOT OF SERVICES FOR THE SAME REASON AND WARRANTY DOES NOT WANT TO COVER IT BECAUSE HAVE BEEN WORN OUT PADS. THE VEHICLE HAVE LESS THAN 28,000 MILES AND I HAD PRIOR VEHICLES OF SAME WEIGHT, SIZE (MAZDA MPV) AND SAME USE. NEVER HAD PROBLEMS WITH PRIOR VEHICLES. ACTUALLY I AM FILLING A COMPLAIN FOR LEMON LAW AND THE VEHICLE HAS BEEN PARK IN MY HOUSE SINCE DECEMBER.

NHTSA ODI #10185578

Mileage unknown · Dec 22, 2006
Service Brakes, Hydraulic

TL* - THE CONTACT STATES SINCE PURCHASING OF 2004 KIA SEDONA HE HAS HAD TO TAKE THE VEHICLE TO DEALER FOR ROTOR REPAIRS FIVE TIMES . THE DEALERSHIP REPLACED THE ROTORS THREE TIMES. THE CONTACT STATED THAT ON FIRST REPAIR HE WAS TOLD THAT THE ROTORS HAD HOT SPOTS ON THEM. WHILE DRIVING AT 40 MPH AND TRYING TO COME TO A STO…

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TL* - THE CONTACT STATES SINCE PURCHASING OF 2004 KIA SEDONA HE HAS HAD TO TAKE THE VEHICLE TO DEALER FOR ROTOR REPAIRS FIVE TIMES . THE DEALERSHIP REPLACED THE ROTORS THREE TIMES. THE CONTACT STATED THAT ON FIRST REPAIR HE WAS TOLD THAT THE ROTORS HAD HOT SPOTS ON THEM. WHILE DRIVING AT 40 MPH AND TRYING TO COME TO A STOP THE VEHICLE VIBRATED. THE CONTACT TOOK THE VEHICLE T O DEALER ON OTHER OCCASIONS FOR THE SAME PROBLEM, AND THEY HAVE DONE ALL OF THE REPAIRS. THE LAST TIME A REPAIR WAS DONE THE DEALERSHIP DID REPAIRS ON THE REAR BRAKES AND DRUMS, BUT THE PROBLEM RECURRED. THE CONTACT TOOK THE VEHICLE TO DEALER TWO WEEKS AGO FOR THE SAME PROBLEMS, WITH THE VEHICLE VIBRATING. THE CONTACT WAS TOLD BY DEALERSHIP THAT THEY WILL NOT DO THESE REPAIRS FOR FREE. THE CONTACT STATED THAT THE VEHICLE SAT AT THE DEALERSHIP FOR OVER A WEEK, AND HE HAD TO GO AND PICK UP THE VEHICLE AND DRIVE IT BACK HOME WITHOUT ANY REPAIRS BEING DONE. THE VEHICLE WAS STILL UNDER WARRANTY, AND THEY HAVE ALWAYS TAKEN CARE OF THE REPAIRS IN THE PAST. HE CONTACTED THE CHRYSLER CORPORATION, AND WAS TOLD THERE WAS NOTHING THEY COULD DO, BUT TAKE DOWN THE INFORMATION. THE CONTACT WAS GIVE A REFERENCE # 15798865 FROM THE CHRYSLER CORPORATION FOR HIS COMPLAINT.*AK UPDATED 02/22/07. *JB UPDATED

NHTSA ODI #10176819

31,000 miles · Nov 21, 2006
Service Brakes, Hydraulic

WE ARE WRITING TO REPORT A POTENTIALLY DANGEROUS SITUATION WITH THE 2004 *(AND POSSIBLY OTHER YEARS) KIA SEDONA. WE PURCHASE OUR VEHICLE NEW IN DAYTONA BEACH FLORIDA AND DID NOT HAVE A PROBLEM UNTIL WE RELOCATED TO THE MOUNTAINS OF WESTERN NORTH CAROLINA. SINCE FEBRUARY OF 2005 WE HAVE BEEN ATTEMPTING TO SAFELY RECTIFY A PROBLE…

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WE ARE WRITING TO REPORT A POTENTIALLY DANGEROUS SITUATION WITH THE 2004 *(AND POSSIBLY OTHER YEARS) KIA SEDONA. WE PURCHASE OUR VEHICLE NEW IN DAYTONA BEACH FLORIDA AND DID NOT HAVE A PROBLEM UNTIL WE RELOCATED TO THE MOUNTAINS OF WESTERN NORTH CAROLINA. SINCE FEBRUARY OF 2005 WE HAVE BEEN ATTEMPTING TO SAFELY RECTIFY A PROBLEM WITH OUR CAR WHICH NOW HAS APPROX 38,000. MILES ON IT. OUR CAR FYI HAS NEVER BEEN IN AN ACCIDENT AND WE ARE THE ONLY DRIVERS AND OWNERS. WE NOTICED IN APPROX JAN OF 2005 A SEVERE CAVITATION IN THE VEHICLE WHEN BRAKING ON A HILL AT A NORMAL RATE OF SPEED. MY HUSBAND IMMEDIATELY WENT TO THE LOCAL DEALER,PARAMOUNT KIA TO HAVE THE VEHICLE EXAMINED AND REPAIRED. HE WAS TOLD THAT KIA WAS AWARE OF A PROBLEM WITH THE BRAKING SYSTEM AND WAS UNABLE TO OFFER ANY ASSISTANCE AS THE PROBLEM WAS NOT UNDER WARRANTY. IN ADDITION, THE SERVICE MANAGER AT THE DEALERSHIP TOLD US THAT MANY KIA SEDONA OWNERS WERE COMPLAINING OF THE SAME PROBLEM AND THAT THE PROBLEM WAS SINGULAR TO THE WESTERN NORTH CAROLINA AREA DUE TO UNUSUAL WHETHER CONDITIONS. AT THAT TIME THE DEALERSHIP COULD NOT TELL US WHETHER THE CAR WAS SAFE TO DRIVE AND WAS UNABLE TO OFFER ANY ASSISTANCE IN REPAIRING THE PROBLEM, AS WE WERE TOLD THAT THE REPLACEMENT PARTS WERE THE SAME PARTS THAT WERE SUPPOSEDLY CAUSING THE PROBLEM. MY HUSBAND, UNSATISFIED BY THE POOR ANSWERS (EVASIVE IN NATURE) WENT TO ANOTHER REPUTABLE MECHANIC AND HAD ON SEVERAL OCCASIONS DIFFERENT PARTS OF THE BRAKING SYSTEM CHECKED AND THEN REPLACED AS NECESSARY. DURING THE ALMOST YEAR THAT WE HAVE BEEN HAVING THE PROBLEM WE HAVE BEEN TOLD REPEATEDLY THAT KIA IS AWARE OF A BRAKING SYSTEM PROBLEM, BUT NO RECALL HAS BEEN INITIATED, NO INFORMATION LETTER HAS BEEN SENT OUT TO LET KIA SEDONA OWNERS KNOW THAT THERE IS A POTENTIAL PROBLEM WITH THE BRAKING SYSTEM. *NM

NHTSA ODI #10173993

Official recalls

2

05V329000 · Vehicle Speed Control:cables

Jul 20, 2005

ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.

Consequence & remedy

Consequence: THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.

Remedy: DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

05V232000 · Wheels

May 19, 2005

ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.

Consequence & remedy

Consequence: WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA08017 · Steering Intermediate Shaft Binding

Opened Aug 28, 2008 · Closed Jul 1, 2009

Status: closed (inferred from source dates) · Steering

ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.

PE08033 · Steering Binding

Opened Apr 28, 2008 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Steering

ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.

PE04067 · Throttle Cable Binding

Opened Sep 24, 2004 · Closed Jan 27, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Additional source detail variants (6)

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.