NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
163 reports115,000 miles · Jun 7, 2008
Air BagsCrashInjury
DRIVING A 2003 KIA SEDONA APPROXIMATELY 35 MPH WHEN A CAR MADE A LEFT TURN RIGHT IN FRONT OF US. WE HIT THEM ALMOST HEAD ON, THEN WERE THROWN TO THE RIGHT, UP OVER A CURB AND CAME TO REST AGAINST A BRICK WALL. MY HUSBAND WAS DRIVING, HE SUSTAINED CUTS TO HIS FOREHEAD WHEN HE STRUCK THE WINDSHIELD, AND YES, WE WERE BOTH PROPERL…
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DRIVING A 2003 KIA SEDONA APPROXIMATELY 35 MPH WHEN A CAR MADE A LEFT TURN RIGHT IN FRONT OF US. WE HIT THEM ALMOST HEAD ON, THEN WERE THROWN TO THE RIGHT, UP OVER A CURB AND CAME TO REST AGAINST A BRICK WALL. MY HUSBAND WAS DRIVING, HE SUSTAINED CUTS TO HIS FOREHEAD WHEN HE STRUCK THE WINDSHIELD, AND YES, WE WERE BOTH PROPERLY BELTED IN. HE ALSO BROKE THE STEERING WHEEL, LEAVING BRUISES ON HIS CHEST. I WAS IN THE FRONT PASSENGER SEAT AND SUSTAINED A FRACTURED RIGHT RADOIS AND A FRACTURED LEFT FEMUR, BOTH REQUIRED SURGERY TO PUT IN PLATES AND SCREWS. I SPENT A WEEK IN THE HOSPITAL;, ANOTHER WEEK IN A REHAB HOSPITAL BEFORE BEING ALLOWED TO RETURN HOME. I AM NOW IN A WHEELCHAIR FOR THE NEXT 3 MONTHS, WHILE UNDERGOING PHYSICAL THERAPY AND NEED DAILY ASSISTANCE TO GET BY.. NONE OF THE AIRBAGS ON MY 2003 KIA SEDONA DEPLOYED DURING THE ACCIDENT. THE OTHER VEHICLE, I BELIEVE IT MAY HAVE BEEN A TOYOTA, HAD ALL THEIR BAGS DEPLOY. THE FIREFIGHTERS ON THE SCENE WERE ASTOUNDED THAT NONE OF THE BAGS DEPLOYED. THE CAR WAS TOTALED BY OUR INSURANCE CARRIER, STATE FARM. *TR
NHTSA ODI #10230243
66,000 miles · Mar 17, 2008
Electrical SystemEngine And Engine CoolingPower Train
I PURCHASED MY 2003 KIA SEDONA IN NOVEMBER 2005. SO FAR THE FOLLOWING HAVE BEEN REPAIRED OR REPLACED: FRONT HUB ASSEMBLY LEFT SIDE ONCE, RIGHT SIDE 2X'S, THE ALTERNATOR, THE WIPER MOTOR, TWO RECALLS, THE BATTERY, NOW AT 65,000 MILES THE TRANSMISSION IS SHOT AND NEEDS TO BE REPLACED AND THE TIMING BELT HAS BEEN REPLACED. HOWEVER …
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I PURCHASED MY 2003 KIA SEDONA IN NOVEMBER 2005. SO FAR THE FOLLOWING HAVE BEEN REPAIRED OR REPLACED: FRONT HUB ASSEMBLY LEFT SIDE ONCE, RIGHT SIDE 2X'S, THE ALTERNATOR, THE WIPER MOTOR, TWO RECALLS, THE BATTERY, NOW AT 65,000 MILES THE TRANSMISSION IS SHOT AND NEEDS TO BE REPLACED AND THE TIMING BELT HAS BEEN REPLACED. HOWEVER THE WARRANTY COMPANY SAYS THEY WONT REPLACE IT BECAUSE THE COST OF THE REPAIR EXCEEDS THE VALUE OF THE CAR. THIS IS SIMPLY OUTRAGEOUS. I HAVE BROUGHT THE CAR TO THE DEALER FOR EVERY SERVICE NEEDED. TRANSMISSION, OIL FILTER ECT. *TR
NHTSA ODI #10221432
72,291 miles · Jan 9, 2008
Service Brakes, AirVehicle Speed ControlWheels
TL*THE CONTACT OWNS A 2003 KIA SEDONA. SHE RECEIVED A RECALL NOTICE FOR THE WHEEL BEARINGS, BRAKE LIGHTS, AND THE VEHICLE SPEED CONTROL. THE DEALER REFUSED TO HONOR HER RECALL NOTICE SINCE THE VIN WAS NOT INCLUDED. THE CONTACT PROVIDED THE DEALER WITH COPIES OF THE RECALL NOTICE WITH HER VEHICLE INFORMATION LISTED AND THEY DECLI…
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TL*THE CONTACT OWNS A 2003 KIA SEDONA. SHE RECEIVED A RECALL NOTICE FOR THE WHEEL BEARINGS, BRAKE LIGHTS, AND THE VEHICLE SPEED CONTROL. THE DEALER REFUSED TO HONOR HER RECALL NOTICE SINCE THE VIN WAS NOT INCLUDED. THE CONTACT PROVIDED THE DEALER WITH COPIES OF THE RECALL NOTICE WITH HER VEHICLE INFORMATION LISTED AND THEY DECLINED TO REPAIR THE RECALL. THE MANUFACTURER ADMITTED THAT HER VEHICLE IS INCLUDED IN THE RECALLS BASED UPON THE VIN. THE CONTACT RETURNED TO THE DEALER; HOWEVER, THEY DID NOT HONOR THE RECALL AFTER CONFIRMING THAT SHE RECEIVED APPROVAL FROM THE MANUFACTURER. SHE IS CURRENTLY RESPONSIBLE TO ASSUME THE COST FOR REPAIRS RELATED TO THE RECALLS. THE FAILURE AND CURRENT MILEAGES WERE 79,291. THE NHTSA CAMPAIGN ID NUMBER(S) ARE: 03V158000 , 05V013000 , 05V232000.
NHTSA ODI #10214353
55,000 miles · Dec 29, 2007
Engine And Engine Cooling
AT APPROXIMATELY 55,000 MILES MY KIA SEDONA VAN HAD A BROKEN ENGINE MOUNT. NOW, AT APPROXIMATELY 65,000 THE VAN HAS AN ADDITIONAL TWO BROKEN ENGINE MOUNTS -- THAT IS A TOTAL OF THREE BROKEN ENGINE MOUNTS IN ONLY 65,000 MILE'S!! THIS IS INCREDIBLY DANGEROUS -- AND THIS SHOULDN'T HAPPEN WITH THIS FREQUENCY, IF AT ALL!! *TR
NHTSA ODI #10213186
25,456 miles · Dec 29, 2007
Exterior Lighting
I HAVE A KIA SEDONA VAN WITH APPROXIMATELY 65,000 MILES. IT HAS HAD NUMEROUS HEADLIGHTS BULBS THAT HAVE HAD TO BE REPLACED. IN AN ATTEMPT TO PREVENT THIS, THE DEALERSHIP HAS EVEN REPLACED THE ENTIRE HEADLIGHT. THE LAST TIME A BULB BURNED OUT THE DEALERSHIP REPLACED BOTH BULBS EVEN THOUGH ONLY ONE BULB BURNED OUT. THE RATIONA…
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I HAVE A KIA SEDONA VAN WITH APPROXIMATELY 65,000 MILES. IT HAS HAD NUMEROUS HEADLIGHTS BULBS THAT HAVE HAD TO BE REPLACED. IN AN ATTEMPT TO PREVENT THIS, THE DEALERSHIP HAS EVEN REPLACED THE ENTIRE HEADLIGHT. THE LAST TIME A BULB BURNED OUT THE DEALERSHIP REPLACED BOTH BULBS EVEN THOUGH ONLY ONE BULB BURNED OUT. THE RATIONAL FOR REPLACING BOTH BULBS WAS THAT ALL OF THE CURRENT WAS DIVERTED TO THE HEADLIGHT THAT WASN'T BURNED OUT, HENCE IT SHORTENED THE LIFE OF THE BULB THAT WAS WORKING. HOWEVER, SIX WEEKS LATER A NEW BULB WAS ALREADY BURNED OUT. AS I UNDERSTAND FROM TALKING WITH REPRESENTATIVES AT MY DEALERSHIP, THIS IS A COMMON OCCURANCE WITH THE KIA VAN. I HAVE HAD THIS PROBLEM TWICE WHEN TRAVELLING OUT OF STATE -- ONCE WHEN IT WAS FOGGY AND BOTH TIMES AT NIGHT. IT IS VERY DANGEROUS TO HAVE A CAR LOSE A HEADLIGHT OUT-OF-THE BLUE AT NIGHT WHEN TRAVELING ON UNFAMILIAR ROADS. PLUS, THIS IS BECOMING EXPENSIVE! *TR
NHTSA ODI #10213184
Mileage unknown · Nov 16, 2007
Electrical System
HEATER WIRING HARNESS OVER HEATED BURNED OUT FAN SWITCH HAPPENED TWICE CANNOT GET FAN TO COME ON NOW. *TR
NHTSA ODI #10209111
51,000 miles · Nov 1, 2007
Exterior Lighting
TL*THE CONTACT OWNS A 2003 KIA SEDONA. WHEN THE LEFT TURN SIGNAL WAS ACTIVATED, THE SIGNAL SWITCH REMAINED ENGAGED UNTIL IT WAS MANUALLY DISENGAGED. THE RIGHT TURN SIGNAL OPERATED NORMALLY. THE CONTACT BELIEVED THAT THE LEFT TURN SIGNAL FAILED BECAUSE IT DOES NOT OPERATE THE SAME AS THE RIGHT SIGNAL. THE DEALER STATED THAT T…
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TL*THE CONTACT OWNS A 2003 KIA SEDONA. WHEN THE LEFT TURN SIGNAL WAS ACTIVATED, THE SIGNAL SWITCH REMAINED ENGAGED UNTIL IT WAS MANUALLY DISENGAGED. THE RIGHT TURN SIGNAL OPERATED NORMALLY. THE CONTACT BELIEVED THAT THE LEFT TURN SIGNAL FAILED BECAUSE IT DOES NOT OPERATE THE SAME AS THE RIGHT SIGNAL. THE DEALER STATED THAT THE FAILURE WAS ACTUALLY A STANDARD FEATURE OF THE VEHICLE. THE POWERTRAIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 51,000 AND CURRENT MILEAGE WAS 53,000.
NHTSA ODI #10207626
120,000 miles · Oct 31, 2007
Latches/locks/linkages
TL*THE CONTACT OWNS A 2003 KIA SEDONA. THE CONTACT WAS UNABLE TO ENTER AND EXIT THE DRIVER SIDE DOOR WITH HER KEY OR REMOTE. THE DEALER INFORMED HER THAT THEY WOULD HAVE TO BREAK THE DOOR TO REPAIR THE VEHICLE; HOWEVER, THEY SMASHED THE WINDOW INSTEAD. THE DOOR LOCK ACTUATOR WAS REPLACED ON THE DRIVER SIDE DOOR. THE REMAININ…
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TL*THE CONTACT OWNS A 2003 KIA SEDONA. THE CONTACT WAS UNABLE TO ENTER AND EXIT THE DRIVER SIDE DOOR WITH HER KEY OR REMOTE. THE DEALER INFORMED HER THAT THEY WOULD HAVE TO BREAK THE DOOR TO REPAIR THE VEHICLE; HOWEVER, THEY SMASHED THE WINDOW INSTEAD. THE DOOR LOCK ACTUATOR WAS REPLACED ON THE DRIVER SIDE DOOR. THE REMAINING LOCKS ON THE VEHICLE HAVE NOT FAILED. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED. THE FUEL SYSTEM WAS UNKNOWN. THE APPROXIMATE CURRENT AND FAILURE MILEAGES WERE 120,000.
NHTSA ODI #10208290
Mileage unknown · Sep 2, 2007
Engine And Engine Cooling
I HAVE TAKEN MY FATHER'S 2003 KIA SEDONA TO NAPLETON KIA IN ELMHURST SEVERAL TIMES FOR LOSS OF ENGINE POWER WHEN THE AIR CONDITIONER IS TURNED ON AND THE RADIATOR FANS BEING ON CONSTANTLY WHEN THE OUTSIDE TEMP REACHES 80 DEGREES OR MORE ALSO WHEN AIR CONDITIONER IS ON. THIS WAS NEVER A PROBLEM WHEN MY FATHER FIRST BOUGHT THIS VE…
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I HAVE TAKEN MY FATHER'S 2003 KIA SEDONA TO NAPLETON KIA IN ELMHURST SEVERAL TIMES FOR LOSS OF ENGINE POWER WHEN THE AIR CONDITIONER IS TURNED ON AND THE RADIATOR FANS BEING ON CONSTANTLY WHEN THE OUTSIDE TEMP REACHES 80 DEGREES OR MORE ALSO WHEN AIR CONDITIONER IS ON. THIS WAS NEVER A PROBLEM WHEN MY FATHER FIRST BOUGHT THIS VEHICLE BUT THE DEALER SAYS IT'S NECESSARY FOR THE FANS TO BE ON WHEN THE AIR IS TURNED ON TO PROTECT THE ENGINE FROM OVERHEATING. I BELIEVE THAT UP TO A CERTAIN POINT BUT THE FANS NEVER TURN OFF WHEN THE AIR IS ON. I HAVE A PROBLEM WITH THAT LOGIC. ANOTHER PROBLEM IS THE VEHICLE SOMETIMES BUCKS AND BACKFIRES FOR NO APPARENT REASON. IT'S FINE ONE MINUTE AND BAD THE NEXT THIS OCCURS A LEAST ONCE A MONTH, THEN IT'S FINE LIKE NOTHING EVER HAPPENED, UNTIL NEXT MONTH. THE DEALER MY DAD TAKES IT TO SEEMS LIKE THEY ARE NOT INTERESTED IN GETTING TO THE PROBLEMS THIS VEHICLE HAS, BUT WAITING UNTIL SOME OTHER PROBLEM OCCURS LIKE A CHECK ENGINE LIGHT COMES ON, THEN MAYBE THEY'LL SPEND SOME TIME ON IT. BUT THE VEHICLE COMES OUT OF THE DEALERSHIP FINE BUT WITHIN A DAY OR TWO IT'S THE SAME OLD PROBLEMS. MY DAD FEELS LIKE HE'S WASTING HIS TIME TRYING TO EXPLAIN THE PROBLEMS TO THE DEALERSHIP BECAUSE THEY MAY SEEM INTERESTED BUT HAVE NO INCENTIVE TO FIND THE REAL REASON THESE PROBLEMS OCCUR IN THE FIRST PLACE. THEY EITHER DON'T KNOW OR DON'T CARE. I'M BEGINNING TO THINK THAT THE MECHANICS DON'T KNOW AND THE DEALERSHIP DOESN'T CARE. *TR
NHTSA ODI #10201714
64,000 miles · Aug 6, 2007
Electrical System
I HAD GONE TO LUNCH AND STOPPED BY THE GROCERY STORE FIRST AND THEN WENT BY THE GAS STATION FOR A MOMENT. WHEN I CAME OUT, I GOT INTO MY VAN AND IT WOULD NOT CRANK. NO WARNING, NO PRIOR TROUBLE, NOISES, SLOW CRANK, NOTHING. IT WOULD NOT EVEN ATTEMPT TO CRANK. I HAD TO WALK BACK TO WORK. LATER THAT EVENING, MY FATHER CAME TO …
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I HAD GONE TO LUNCH AND STOPPED BY THE GROCERY STORE FIRST AND THEN WENT BY THE GAS STATION FOR A MOMENT. WHEN I CAME OUT, I GOT INTO MY VAN AND IT WOULD NOT CRANK. NO WARNING, NO PRIOR TROUBLE, NOISES, SLOW CRANK, NOTHING. IT WOULD NOT EVEN ATTEMPT TO CRANK. I HAD TO WALK BACK TO WORK. LATER THAT EVENING, MY FATHER CAME TO LOOK AT IT AND WE ASSUMED IT WAS A DEAD BATTERY. WE REPLACED THE BATTERY AND THE BATTERY LIGHT AS WELL AS THE BREAK LIGHT REMAINED ON. MY FATHER SUSPECTED THE ALTERNATOR. WE CALLED THE KIA DEALERSHIP AND THEY TOLD US THERE HAD BEEN A RECALL ON ALTERNATORS, BUT AS USUAL, OUR VIN NUMBER DID NOT SHOW UP AS ONE RECALLED. $400.00 LATER, I AM WONDERING WHY OUR VEHICLE WAS NOT ON THE RECALL LIST. WE HAVE SPENT NEARLY $2,000 ON "WARRANTY MAINTENANCE" JUST TO MAKE SURE NOTHING GOES WRONG AND IF IT DOES IT SHOULD BE COVERED. UNFORTUNATELY FOR US, WE SPENT WELL OVER $1500.00 ON OUR 60,000 MILE MAINTENANCE TO INSURE THE WARRANTY STAYS IN AFFECT JUST 3 MONTHS AGO. OF COURSE, WE ARE TOLD NOW THAT THE ALTERNATOR IS NOT COVERED AFTER 60,000 MILES. WHY AM I PAYING SO MUCH MONEY IF NOTHING IS GOING TO BE COVERED. *TR
NHTSA ODI #10198617
NHTSA investigations
4EA08017 · Steering Intermediate Shaft Binding
Opened Aug 28, 2008 · Closed Jul 1, 2009
Status: closed (inferred from source dates) · Steering
ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.
PE08033 · Steering Binding
Opened Apr 28, 2008 · Closed Aug 28, 2008
Status: closed (inferred from source dates) · Steering
ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.
PE05035 · Electrical Fire
Opened Jun 28, 2005 · Closed Oct 19, 2005
Status: closed (inferred from source dates) · Electrical System:wiring:interior/under Dash
BY LETTER DATED OCTOBER 4, 2005, KIA NOTIFIED THE AGENCY THAT IT IS CONDUCTING A SAFETY RECALL (NHTSA RECALL NO. 05V463) INVOLVING ALL MODEL YEAR (MY) 2002, 2003 KIA SEDONA EX VEHICLES AND CERTAIN MY 2004 KIA SEDONA EX VEHICLES.KIA?S RECALL COVERS 74,276 VEHICLES.KIA REPORTS THAT FIRES WERE CAUSED BY WIRING UNDER FRONT SEATS BEING MISROUTED; THIS ALLOWED THE WIRE TO BE PINCHED BY METAL SEAT COMPONENTS.OVER TIME, THE SHORT IN THE WIRING UNDER THE SEAT CAUSES OVERHEATING OF COMPONENTS IN THE FUSE BOX (LOCATED UNDER THE DRIVER SIDE INSTRUMENT PANEL).SPECIFICALLY, THE CIRCUIT BREAKER DIODES CYCLE ON-OFF-ON ETC. AND OVERHEAT.KIA WILL INSPECT VEHICLES FOR PROPER WIRE ROUTING AND INSTALL PROTECTIVE COVERING OVER CERTAIN METAL PARTS UNDER FRONT SEATS.DEALERS WILL ALSO APPLY A LABEL WARNING TECHNICIANS NOT TO REMOVE THE CIRCUIT BREAKER DIODES WHICH CANNOT BE SERVICED BUT CAN BE DAMAGED BY REMOVAL ATTEMPTS.BASED ON KIA?S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
PE04067 · Throttle Cable Binding
Opened Sep 24, 2004 · Closed Jan 27, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Additional source detail variants (6)
Vehicle Speed Control:cables
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:cables
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
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