NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
50 reportsClear category filterMileage unknown · Aug 29, 2005
Electrical System
I HAD MY BATTERY REPLACED IN MARCH 2003 BECAUSE THE CAR WOULD NOT START. AUGUST 22ND MY CHECK ENGINE LIGHT AND BRAKE LIGHT CAME ON. I CALLED THE SERVICE DEPARTMENT AND THEY SAID COULD BE THE ALTERNATOR. I MADE AN APPOINTMENT FOR THE NEXT DAY AT 9:00A.M. WHEN I WAS DRIVING HOME FROM SCHOOL I NOTICED MY ABS LIGHT WAS ON. I PAR…
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I HAD MY BATTERY REPLACED IN MARCH 2003 BECAUSE THE CAR WOULD NOT START. AUGUST 22ND MY CHECK ENGINE LIGHT AND BRAKE LIGHT CAME ON. I CALLED THE SERVICE DEPARTMENT AND THEY SAID COULD BE THE ALTERNATOR. I MADE AN APPOINTMENT FOR THE NEXT DAY AT 9:00A.M. WHEN I WAS DRIVING HOME FROM SCHOOL I NOTICED MY ABS LIGHT WAS ON. I PARKED IT IN DRIVE WAY. IT WOULD NOT START THE NEXT MORNING SO MY HUSBAND JUMPED STARTED IT. I DROVE MY DAUGHTER TO SCHOOL AND MY CAR STARTING BEEPING, HESITATING, AIRBAG LIGHT CAME ON PLUS ALL THE OTHER ONES FROM THE DAY BEFORE. I DROPPED MY DAUGHTER AT SCHOOL AND ABOUT A BLOCK DOWN THE ROAD IN JUST DIED WITH MY SON AND I IN THE CAR. I NOTICED A VAPOR FUME COMING OUT OF THE VENTS BY THE WINDSHIELD WHEN IT DIED. I GOT MY SON AND I OUT OF THE CAR AND CALLED ROADSIDE ASSISTANCE. THE SERVICE DEPARTMENT SAID I NEED A NEW ALTERNATOR AND BATTERY. I GOT THE ALTERNATOR COVERED AND THEY PUT A NEW BATTERY IN. *JB
NHTSA ODI #10134671
Mileage unknown · Aug 19, 2005
Electrical System
BATTERY DIES EVERY SUMMER DURING HOT WEATHER. THREE BATTERIES IN 3 YEARS. THE ALTERNATOR DOES NOT SUPPLY BATTERY WITH ENOUGH CURRENT WHEN THE AIR CONDITIONING, RADIO, AND LIGHTS ARE ON CAUSING THE BATTERY TO DRAIN.
NHTSA ODI #10133544
210 miles · Aug 12, 2005
Electrical SystemFireInjury
2002 SEDONA WAS REPAIRED 2 TIMES WITH LESS THEN 200 MILES ON IT FOR BATTERY DRAINING- CLAIM WAS IT WAS THE RADIO DIDN'T SHUT OFF WITH THE CAR. THEN LAST MONTH WITH 59.000 MILES ON IT I COMPLAINED OF THE CAR HESITATING AND LIGHTS FLICKERING, AIRBAG LIGHT CAME ON FOR NO REASON, CLAIM TO REPAIR WAS TUNE-UP- 1700.00 AND TWO MONTHS L…
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2002 SEDONA WAS REPAIRED 2 TIMES WITH LESS THEN 200 MILES ON IT FOR BATTERY DRAINING- CLAIM WAS IT WAS THE RADIO DIDN'T SHUT OFF WITH THE CAR. THEN LAST MONTH WITH 59.000 MILES ON IT I COMPLAINED OF THE CAR HESITATING AND LIGHTS FLICKERING, AIRBAG LIGHT CAME ON FOR NO REASON, CLAIM TO REPAIR WAS TUNE-UP- 1700.00 AND TWO MONTHS LATER MY BATTERY WENT ON FIRE WITH 5 PEOPLE IN IT, 3 CHILDREN AND ONE IS CARRIED OUT HANDICAPPED. LIGHTS FLICKERED, ODOMETER WENT NUTS WITHOUT THE ENGINE RACING, DOOR LOCKS LOCKED AND UNLOCKED, BATTERY LIGHT, BREAK LIGHT, AND AIRBAG LIGHT CAME BACK ON. WIPERS WENT ON WITHOUT TURNING THEM ON WITH THE SWITCH AND THE HAZARDS WENT ON WITHOUT PUSHING THE BUTTON. I AM MORE THEN HAPPY TO FILE A CONSUMER COMPLAINT AND A LAWSUIT. MY DEALER WENT OUT OF BUSINESS I WAS TOLD WHEN MY CAR WENT ON FIRE TWO WEEKS AGO. SO NOW IT IS AT ANOTHER DEALER AND AT 65,000 NOT COVERED, IT WILL BE COVERED. I AM ACTUALLY COMPILING A CLASS ACTION LAWSUIT ON THE SAFETY OF THESE BATTERIES. I WANT MY CAR FIXED AND ALL THESE VANS RECALLED TO FIND OUT THE REASON, I WOULD NOT WANT ONE OF MY FAMILIES KILLED AND DON'T WANT TO WAIT TILL IT HAPPENS TO SOMEONE ELSE'S. ALL OF US CAN'T BE WRONG AND AS A SAFETY PROBLEM AND A POSSIBLE MEANS OF KILLING PEOPLE WHEN THE DOORS LOCK AND WON'T LET YOU OUT WHEN THE CAR IS ON FIRE - ?? GET WITH IT PEOPLE. RECALL THESE CARS BEFORE SOMEONE GETS KILLED. USE MY CAR AS YOUR TEST SUBJECT, I OFFER IT. NOW MY DAUGHTERS LUNGS HURT FROM THE SMELL OF THE SULFUR HURRYING TO GET THE KIDS OUT. *NM
NHTSA ODI #10132572
Mileage unknown · Aug 10, 2005
Electrical System
DT: 2002 KIA SEDONA. THE CONSUMER STATED VEHICLE SMELLED OF SMOKE. THEN, THE VEHICLE STOPPED DUE TO A COMPLETE ELECTRICAL SHUTDOWN. THE VEHICLE WAS THEN PUSHED OVER TO THE SIDE OF THE ROAD. CONSUMER TRIED TO RESTART THE VEHICLE NUMEROUS TIMES, BUT COULD NOT DO SO. VEHICLE WAS TOWED TO THE DEALERSHIP. *AK
NHTSA ODI #10132219
180 miles · Jul 12, 2005
Electrical SystemEngine And Engine Cooling
2ND REQUEST LTR FM RICHARD JORGE (FL) RE HIS DEFECTIVE 2002 KIA SEDONA.*MR WHEN THE VEHICLE ONLY HAD 180 MILES IT OVERHEATED AND SHORTED OUT. PRESENTLY, THE CONSUMER IS EXPERIENCING A RECURRING PROBLEM WITH THE BATTERY AND ALTERNATOR. *JB
NHTSA ODI #10129108
68,352 miles · Jul 7, 2005
Electrical SystemPower Train
TOO MANY PROBLEMS TO LIST, COMPLETE LEMON
NHTSA ODI #10127796
40,500 miles · Jul 1, 2005
Electrical SystemFire
MY WIFE WAS DRIVING HER 2002 KIA SEDONA AND IT CAUGHT ON FIRE. THE FIRE WAS ELECTRICAL IN NATURE AND BEGAN IN THE STEERING COLUMN. AFTER TURNING OFF THE IGNITION AND REMOVING THE KEYS, THE ENGINE STARTED ALONG WITH THE WINDSHIELD WIPERS. THE FIRE WAS CONTAINED TO THE DASH AND STEERING COLUMN AREA. A NEARBY CITIZEN EXTING…
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MY WIFE WAS DRIVING HER 2002 KIA SEDONA AND IT CAUGHT ON FIRE. THE FIRE WAS ELECTRICAL IN NATURE AND BEGAN IN THE STEERING COLUMN. AFTER TURNING OFF THE IGNITION AND REMOVING THE KEYS, THE ENGINE STARTED ALONG WITH THE WINDSHIELD WIPERS. THE FIRE WAS CONTAINED TO THE DASH AND STEERING COLUMN AREA. A NEARBY CITIZEN EXTINGUISHED THE FIRE WITH A FIRE EXTINGUISHER. WE ARE FORTUNATE THAT MY WIFE AND 3 YOUNG CHILDREN WERE NOT SERIOUSLY INJURED.
NHTSA ODI #10127308
15,000 miles · May 27, 2005
Electrical System
CHARGING SYSTEM UNDER ENGINEERED. BATTERY FAILS TO CHARGE IN HOT WEATHER, SAY 90 F OR ABOVE. AMPERAGE TOO LOW FOR USE IN HOT WEATHER WITH AC AT FULL POWER, ESPECIALY WHEN IDLING. I HAVE TRIED A LAGER BATTERY 1,000 CCA, BUT ITS ONLY A TEMPORARY FIX. AS THE HOT DAYS GO BY THE BATTERY STARTS TO LOSE ITS POWER AND THEN I NEED TO DRI…
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CHARGING SYSTEM UNDER ENGINEERED. BATTERY FAILS TO CHARGE IN HOT WEATHER, SAY 90 F OR ABOVE. AMPERAGE TOO LOW FOR USE IN HOT WEATHER WITH AC AT FULL POWER, ESPECIALY WHEN IDLING. I HAVE TRIED A LAGER BATTERY 1,000 CCA, BUT ITS ONLY A TEMPORARY FIX. AS THE HOT DAYS GO BY THE BATTERY STARTS TO LOSE ITS POWER AND THEN I NEED TO DRIVE THE VEHICLE FOR A LONG TIME BEFORE THE BATTERY IS FULLY CHARGED AND I MEAN 3HR OR MORE OF A DRIVE! I HAVE HAD TO JUMP START 2002 KIA SEDONA 6 TIMES IN HOT WEATHER. TALKED TO DEALER ABOUT IT. THEY SAID IT WAS A VERY COMMON COMPLAIT WITH THE KIA SEDONA IN HOT WEATER CITIES AND THAT KIA IS NOT GOINT TO CHANGE THE WIMPY ALTERMATOR WITH A MORE BEEFY ONE. AS A FORMER TECHNICIAN I KNOW THAT THIS IS A FIRE HAZARD, RADIOS AND OTHER ELECTRONICS WILL SHORT OUT IF NOT REMEDIED. CORTRARY TO MAIN BELIEF THAT ONLY HIGH VOLTAGE CAN CAUSE A SHORT I HAVE FOUND THAT LOW VALTAGE CAN CAUSE A SHORT THEN WHEN YOU INCREASE YOUR VOLTAGE BY JUMP STARTING YOU CAN CAUSE A FIRE. SO HEADS UP (TICK, TOCK,TICK ,TOCK)
NHTSA ODI #10122270
58,250 miles · Jan 6, 2005
Air BagsElectrical SystemUnknown Or Other
RE:KIA SEDONA MINIVAN [XXX] WITH ABOUT 58,300 MILES. NO PRIOR PROBLEMS OF ANY KIND. ST COMPLAINT: ON EVENING OF FRIDAY, 12/31/04, A CLUNKING/GRINDING SOUND FROM RIGHT SIDE OF MY KIA SEDONA AT ABOUT 58,000 MILES GRABBED AND SEIZED THE RIGHT AXLE. ON 1/1/05 [SAT] I DROVE CAR TO LOCAL SRVCE CNTR. ON 1/3/05 [MONDAY] SRVC CNTR DIA…
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RE:KIA SEDONA MINIVAN [XXX] WITH ABOUT 58,300 MILES. NO PRIOR PROBLEMS OF ANY KIND. ST COMPLAINT: ON EVENING OF FRIDAY, 12/31/04, A CLUNKING/GRINDING SOUND FROM RIGHT SIDE OF MY KIA SEDONA AT ABOUT 58,000 MILES GRABBED AND SEIZED THE RIGHT AXLE. ON 1/1/05 [SAT] I DROVE CAR TO LOCAL SRVCE CNTR. ON 1/3/05 [MONDAY] SRVC CNTR DIAGNOSED BURNT/BROKEN RIGHT AXLE WHEEL BEARINGS. ALTHO I TOLD SRVCE CNTR TO DO BRAKE SERVICE ON ALL 4 WHEELS BUT NOT WHEEL BEARINGS, AS I WANTED THAT WORK TO BE DONE BY MY KIA DEALERSHIP - MY LOCAL STATION REPLACED BRAKE PADS & RIMS AND HONED ROTORS AND REPLACED FRONT RIGHT AXLE WHEEL BEARINGS. TOW SERVICE TO KIA DEALERSHIP WAS CANCELLED BY ME AS A RESULT. 2ND COMPLAINT: ON WED, 1/5/05, I DROVE DAUGHTER AT 6:45 A.M. FROM BRONX TO HER LAGUARDIA HS IN MANHATTAN. NOTICED THAT CAR RADIO AND HEAD LIGHTS FLICKED ON & OFF WHILE DRIVING FOR MINUTES AT A TIME. LATER IN DAY, I DROVE TO BROOKLYN'S 99 STREET CLEANERS TO PICK UP MY MILITARY FIELD COAT AT 3:20 P.M. MINIVAN PARKED BUT ENGINE WOULD NOT TURN OVER & START. USED AUXILIARY BATTERY PACK [ABP] TO START ENGINE AND ENTERED BQEXPRESSWAY. CROSSING BROOKLYN BRIDGE TO MANHATTAN, ENGINE DIED. USED ABP TO START ENGINE AND ENTERED FDR DRIVE UP MANHATTAN TO HOME. CAR ENGINE DIED 3 MORE TIMES. AFTER 4 STALLS AND RE-STARTS WITH ABP, I KEPT ABP CONNECTED TO VEHICLE BATTERY AND, WITH ALL LIGHTS OFF IN DARKNESS FROM 4:30 P.M.-5:45 P.M., IN SLOW RUSH HOUR TRAFFIC, THE ABP KEPT CAR ALIVE TILL ARRIVAL AT LOCAL SRVCE CNTR. ALL FUSES CHECKED OKAY WHILE CAR BATTERY RECHARGED. DIAGNOSIS MADE THAT ALTERNATOR AND/OR REGULATOR NOT WORKING. HAVE PHONED KIA TOW SERVICE FOR PICK UP TO DEALERSHIP. VEHICLE HAS ABOUT 58,300 MILES ON IT. NB: I AM VERY SATISIFED WITH KIA CUSTOMER SERVICE AND KIA TOW SERVICE, WHOM I TELEPHONED ON 1/3/05 [AND THEN CANCELLED TOW] AND TODAY ON 1/6/05. *AK UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #10105852
Mileage unknown · Dec 27, 2004
Electrical SystemEngine And Engine CoolingLatches/locks/linkages
WE HAVE A 2002 KIA SEDONA; WE BOUGHT IN DEC OF 2001. WITHIN THE FIRST 6 MONTHS, THE ALTERNATOR,BATTERY,IGNITION SWITCH, HAD TO BE REPLACED, ALONG WITH SLIDING DOORS FALLING OFF THE HINGE. I COMPLAINED OF A WIND NOISE FOR THE FIRST YEAR NO ONE KNEW WHAT IT WAS. IT WENT UNFIXED. WITHIN A YEAR THE SHOCKS, THE STRUTS AND SLIDING DO…
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WE HAVE A 2002 KIA SEDONA; WE BOUGHT IN DEC OF 2001. WITHIN THE FIRST 6 MONTHS, THE ALTERNATOR,BATTERY,IGNITION SWITCH, HAD TO BE REPLACED, ALONG WITH SLIDING DOORS FALLING OFF THE HINGE. I COMPLAINED OF A WIND NOISE FOR THE FIRST YEAR NO ONE KNEW WHAT IT WAS. IT WENT UNFIXED. WITHIN A YEAR THE SHOCKS, THE STRUTS AND SLIDING DOORS HAD TO BE REPLACED. MY AIR-CONDITION WENT OUT COMPLETELY GUESS WHAT NO MORE WIND NOISE. AND NO LONGER UNDER WARRANTY. MY REAR WIPER CONTROL WENT OUT. RECENTLY, WHILE ON THANKSGIVING VACATION TO OHIO WE HAD TO HAVE ROADSIDE PICK UP OUR VAN AS THE TRANSMISSION TOTALLY WENT OUT WITHOUT WARNING. WHILE IN THE SHOP WE WERE ADVISED OUR BRAKES WERE NOT SAFE TO DRIVE. WE HAD NEVER HAD A PROBLEM WITH THE BRAKES. AND THE MOTOR MOUNTS WERE ALSO IN NEED OF REPLACEMENT. WAS IN THE SHOP 14 DAYS, WE HAD TO DRIVE BACK TO OHIO TO WHEN READY. THE BRAKES WENT TO THE FLOOR HAD NEVER EVER DONE THAT BEFORE. WHEN WE WERE ON OUR WAY OUT OF TOWN, THE TRANSMISSION WAS ACTING UP. WE MADE IT HOME ON DEC 7TH AND NO ONE AT KIA COULD TAKE THE VEHICLE IN UNTIL THE SERVICE MANAGER RETURNED MY CALL HE WAS OFF FOR DOCTOR VISIT. ON DEC 13, I TOOK MY VAN IN TO BE REPAIRED, THEY CALLED ME AND TOLD ME IT WOULD NEED A NEW TRANSMISSION, AND GUESS WHAT THEY ARE ALSO REPAIRING THE SLIDING DOORS 5TH TIME I THINK. THEY HAVE TO ALSO FIX THE DENT IN THE HOOD THAT WAS NOT THERE, BEFORE THE OHIO KIA TOOK IT IN TO BE FIXED. TODAY IT HAS BEEN 15 DAYS. I STILL DO NOT HAVE MY VAN. I WOULD NOT RECOMMEND KIA TO MY WORST ENEMY. PLEASE ALLOW OTHERS TO KNOW THAT KIA IS A LEMON IF EVER THERE WERE ONE.*AK
NHTSA ODI #10104569
NHTSA investigations
3EA08017 · Steering Intermediate Shaft Binding
Opened Aug 28, 2008 · Closed Jul 1, 2009
Status: closed (inferred from source dates) · Steering
ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.
PE08033 · Steering Binding
Opened Apr 28, 2008 · Closed Aug 28, 2008
Status: closed (inferred from source dates) · Steering
ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.
PE04067 · Throttle Cable Binding
Opened Sep 24, 2004 · Closed Jan 27, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Additional source detail variants (6)
Vehicle Speed Control:cables
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:cables
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.