NHTSA owner reports · September 18, 2026 snapshot.
Air Bags complaints
19 reportsClear category filterMileage unknown · Dec 14, 2005
Air BagsElectrical SystemEquipment
IN 11/04 MY ABS LIGHTS WENT ON IN MY 02 KIA SEDONA. I TOOK THE VAN TO GET NEW BRAKES AND WAS TOLD THAT I NEEDED TO TAKE IT TO THE DEALERSHIP BECAUSE THE ABS SENSOR WAS BROKEN IN PIECES ON THE DRIVER SIDE WHEELS. IN 8/05 MY AIR BAG LIGHT CAME ON IN THE DASH AND STAYED ON. BEFORE I COULD GET MY CAR IN TO DEALERSHIP, I WAS DRIVING…
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IN 11/04 MY ABS LIGHTS WENT ON IN MY 02 KIA SEDONA. I TOOK THE VAN TO GET NEW BRAKES AND WAS TOLD THAT I NEEDED TO TAKE IT TO THE DEALERSHIP BECAUSE THE ABS SENSOR WAS BROKEN IN PIECES ON THE DRIVER SIDE WHEELS. IN 8/05 MY AIR BAG LIGHT CAME ON IN THE DASH AND STAYED ON. BEFORE I COULD GET MY CAR IN TO DEALERSHIP, I WAS DRIVING HOME FROM WORK IN EARLY 9/05 GOING OVE AN OVERPASS WHEN MY CAR JUST DIED AND LOST ALL POWER. I WAS TOLD THAT MY MASTER FLOW SENSOR WENT BAD AND NEEDED A NEW ONE (WARRANTY). THEY ALSO REPLACED THE SEAT BELT SENSOR IN THE DRIVERS SIDE TO TAKE CARE OF THE AIR BAG LIGHT.2 DAYS LATER MY AIRBAG LIGHT CAME BACK ON. IN 12/05 MY ABS LIGHT CAME ON AGAIN ALONG WITH THE WARNING BEEP. I CALLED MY DEALERSHIP AND GOT APPT. FOLLOWING TUESDAY. I WAS TOLD IT SHOULD BE SAFE TO DRIVE UNTIL THEN. BOTH HEADLIGHTS ALSO WENT OUT. NOW WHEN APPLYING BRAKE MY BRAKE GOES DOWN GRINDS, ADJUST THEN GOES ALL THE WAY DOWN . GOT CAR TO DEALERSHIP TUES AM. IN THE AFTERNOON RECEIVED CALL 1 YR OLD BATTERY IS LEAKING ACID DUE TO FAULTY ALTERNATOR (SENDING TOO MUCH POWER OUT. WAS TOLD MUST REPLACE BATTERY SO THAT DEALERSHIP MAY COMPLETE DIAGNOSIS. WAS TOLD BY DEALERSHIP KIA ONLY WARRANTIES MAIN ISSUE NOT ANY ADDITIONAL ITEMS DAMAGED BY MAIN ISSUE. RECEIVED CALL A LITTLE WHILE AGO, TOLD BAD ALTINATOR NEEDS BATTERY FAULTY SEAT BELT SENSOR NOW IN PASSENGER SEAT BELT (3 MONTHS AGO WAS DRIVERS SIDE ALSO MY HEADLIGHTS ARE BOTH BLOWN - YES FAULTY ALTENATOR MOST LIKELY CAUSED THIS. I WAS ALSO TOLD THAT MY NEW BRAKES (REPLACED IN AUG 05 AT LESS THAN 3000 MI AGO) ARE WORE THIN AND NEED RELACEMENT ALONG WITH ROTORS WHICH NOW HAVE GROOVES IN THEM AND THEY ARE ALSO TO THIN. I HAVE NOW REPLACED THE BRAKES 4 TIMES ON A VEHICLE THAT IS 4 YRS OLD AND BEING TOLD MUST REPLACE ONCE AGAIN. *NM
NHTSA ODI #10145225
Mileage unknown · Sep 2, 2005
Air BagsElectrical System
1) BATTERY DISCHARGE OCCURED DURING SLOW SPEED DRIVING AND HOT CONDITIONS. VEHICLE STALLED AT INTERSECTION AND WAS ALMOST HIT SEVERAL TIMES. 2) SERVICE BULLETIN PUT OUT BY KIA CALLS FOR NEW ALTERNATOR, WITH SMALLER PULLEY AND ECM BATTERY COMPENSATION 3) KIA TECHNICAL SERVICE BULLETIN CALLS FOR A NEW ALTERNATOR WITH SMALLER PU…
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1) BATTERY DISCHARGE OCCURED DURING SLOW SPEED DRIVING AND HOT CONDITIONS. VEHICLE STALLED AT INTERSECTION AND WAS ALMOST HIT SEVERAL TIMES. 2) SERVICE BULLETIN PUT OUT BY KIA CALLS FOR NEW ALTERNATOR, WITH SMALLER PULLEY AND ECM BATTERY COMPENSATION 3) KIA TECHNICAL SERVICE BULLETIN CALLS FOR A NEW ALTERNATOR WITH SMALLER PULLEY (65MM ->55MM) AND ECM BATTERY COMPENSATION REVISED.
NHTSA ODI #10135173
58,250 miles · Jan 6, 2005
Air BagsElectrical SystemUnknown Or Other
RE:KIA SEDONA MINIVAN [XXX] WITH ABOUT 58,300 MILES. NO PRIOR PROBLEMS OF ANY KIND. ST COMPLAINT: ON EVENING OF FRIDAY, 12/31/04, A CLUNKING/GRINDING SOUND FROM RIGHT SIDE OF MY KIA SEDONA AT ABOUT 58,000 MILES GRABBED AND SEIZED THE RIGHT AXLE. ON 1/1/05 [SAT] I DROVE CAR TO LOCAL SRVCE CNTR. ON 1/3/05 [MONDAY] SRVC CNTR DIA…
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RE:KIA SEDONA MINIVAN [XXX] WITH ABOUT 58,300 MILES. NO PRIOR PROBLEMS OF ANY KIND. ST COMPLAINT: ON EVENING OF FRIDAY, 12/31/04, A CLUNKING/GRINDING SOUND FROM RIGHT SIDE OF MY KIA SEDONA AT ABOUT 58,000 MILES GRABBED AND SEIZED THE RIGHT AXLE. ON 1/1/05 [SAT] I DROVE CAR TO LOCAL SRVCE CNTR. ON 1/3/05 [MONDAY] SRVC CNTR DIAGNOSED BURNT/BROKEN RIGHT AXLE WHEEL BEARINGS. ALTHO I TOLD SRVCE CNTR TO DO BRAKE SERVICE ON ALL 4 WHEELS BUT NOT WHEEL BEARINGS, AS I WANTED THAT WORK TO BE DONE BY MY KIA DEALERSHIP - MY LOCAL STATION REPLACED BRAKE PADS & RIMS AND HONED ROTORS AND REPLACED FRONT RIGHT AXLE WHEEL BEARINGS. TOW SERVICE TO KIA DEALERSHIP WAS CANCELLED BY ME AS A RESULT. 2ND COMPLAINT: ON WED, 1/5/05, I DROVE DAUGHTER AT 6:45 A.M. FROM BRONX TO HER LAGUARDIA HS IN MANHATTAN. NOTICED THAT CAR RADIO AND HEAD LIGHTS FLICKED ON & OFF WHILE DRIVING FOR MINUTES AT A TIME. LATER IN DAY, I DROVE TO BROOKLYN'S 99 STREET CLEANERS TO PICK UP MY MILITARY FIELD COAT AT 3:20 P.M. MINIVAN PARKED BUT ENGINE WOULD NOT TURN OVER & START. USED AUXILIARY BATTERY PACK [ABP] TO START ENGINE AND ENTERED BQEXPRESSWAY. CROSSING BROOKLYN BRIDGE TO MANHATTAN, ENGINE DIED. USED ABP TO START ENGINE AND ENTERED FDR DRIVE UP MANHATTAN TO HOME. CAR ENGINE DIED 3 MORE TIMES. AFTER 4 STALLS AND RE-STARTS WITH ABP, I KEPT ABP CONNECTED TO VEHICLE BATTERY AND, WITH ALL LIGHTS OFF IN DARKNESS FROM 4:30 P.M.-5:45 P.M., IN SLOW RUSH HOUR TRAFFIC, THE ABP KEPT CAR ALIVE TILL ARRIVAL AT LOCAL SRVCE CNTR. ALL FUSES CHECKED OKAY WHILE CAR BATTERY RECHARGED. DIAGNOSIS MADE THAT ALTERNATOR AND/OR REGULATOR NOT WORKING. HAVE PHONED KIA TOW SERVICE FOR PICK UP TO DEALERSHIP. VEHICLE HAS ABOUT 58,300 MILES ON IT. NB: I AM VERY SATISIFED WITH KIA CUSTOMER SERVICE AND KIA TOW SERVICE, WHOM I TELEPHONED ON 1/3/05 [AND THEN CANCELLED TOW] AND TODAY ON 1/6/05. *AK UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #10105852
57,840 miles · Jan 2, 2005
Air BagsSuspensionVehicle Speed Control
PROBLEMS: UNWANTED ACCELERATION; CLUNKING/SEIZING BRAKES/LIT AIRBAG WARNING LIGHT. MILEAGE: UNDER 58,000 MILES. KIA SEDONA 2002 VIN # [XXX]. ON AFTERNOON OF 12/31/04, I & PASSENGER DRIVE FROM NYC TO HARTFORD, CT. MINIVAN REPEATEDLY ACCELERATED TO 70-75 MPH ALONG HIGHWAY ROADS. I BRAKED TO REDUCE SPEED REPEATEDLY. UNSUCCESSFU…
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PROBLEMS: UNWANTED ACCELERATION; CLUNKING/SEIZING BRAKES/LIT AIRBAG WARNING LIGHT. MILEAGE: UNDER 58,000 MILES. KIA SEDONA 2002 VIN # [XXX]. ON AFTERNOON OF 12/31/04, I & PASSENGER DRIVE FROM NYC TO HARTFORD, CT. MINIVAN REPEATEDLY ACCELERATED TO 70-75 MPH ALONG HIGHWAY ROADS. I BRAKED TO REDUCE SPEED REPEATEDLY. UNSUCCESSFUL REPEATEDLY DESPITE KNOWLEDGE THAT STATE TROOPERS LOOKING FOR SPEEDERS ON NEW YEAR'S EVE. RETURNING FROM HARTFORD, CT TO NYC ON AFTERNOON, ON HIGHWAY ROADS, A LIGHT GRINDING SOUND FROM RIGHT SIDE OF CAR [SEEMED BOTH FRONT & REAR WHEELS] CAME ON WHENEVER I STEERED TO THE LEFT. NO SOUND IF DRIVING STRAIGHT OR TO RIGHT. CHECKED UNDER MINIVAN FOR LOOSE ANYTHING. SAW NOTHING. FELT TIRES AND STEEL WHEELS FOR HEAT, IF BRAKES ARE WEARING OR STICKING. FELT UNIFORM TEMPERATURES ON ALL TIRES AND WHEELS. CONDUCT MY BUSINESS IN HARTFORD, CT. DROVE HOME TO BRONX COUNTY, NY WITH PASSENGER. PICKED UP FAMILY OF 4 KIDS, 2 PARENTS TO DRIVE TO MOTHER-IN-LAW IN QUEENS COUNTY. DROP OFF PASSENGER AND PROCEED TO ROUTE 87 SOUTH. LEAVING ROUTE 87 SOUTH [MAJOR DEEGAN HIGHWAY] ONTO EXIT RAMP FOR ROUTE 95 NORTH [CROSS BRONX EXPRESSWAY EASTBOUND] IN STOP & GO TRAFFIC AROUND 7:30 PM THERE WAS A CLUNKING SOUND GOING FROM RIGHT FRONT WHEEL TO CENTER TO LEFT FRONT OF CAR. I STOPPED & CHECKED UNDER CAR WITH ELECTRIC LANTERN FOR BROKEN STRUT OR TIE-ROD. SAW NOTHING. DROVE ON ROUTE 95, OVER WHITESTONE BRIDGE TO QUEENS. PARKED VAN. ON 1/1/2005 [SATURDAY] AROUND 1:00 AM I DRIVE FAMILY BACK TO HOME IN BRONX COUNTY. TWO STREETS FROM HOME A CLUNK SOUND AGAIN, GRABBING WHEELS. DROP OFF FAMILY AT 1:30 A.M. DRIVE VEHICLE TO NEIGHBORHOOD GAS STATION FOR CHECK-UP THAT SATURDAY MORNING. UNABLE TO CONTACT SERVICE DEPT OF LOCAL KIA DEALERSHIP DUE TO NEW YEAR'S WEEKEND. ALSO, NOTE AIRBAG LIGHT IS ON CONTINUOUSLY. WILL CONTACT WARRANTY PHONE NUMBERS & PERSONNEL & KIA DEALERSHIP AM OF MONDAY, 1/3/2005 PRIOR TO WORK COMMENCING. FRONT & REAR SUSPENSION COMPLAINTS. UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREE
NHTSA ODI #10104934
34,542 miles · Aug 18, 2004
Air BagsSeat Belts
WE OWN A 2002 KIA SEDONA MINIVAN. WE BOUGHT IT NEW IN OCTOBER OF 2002. SINCE 04/03 WE HAVE HAD TO RETURN THE CAR FOR AIRBAG/SEATBELT FAULT INDICATIONS FOUR TIMES. IN EVERY CASE THE FRONT SEAT BELT BUCKLE SENSORS HAVE BEEN FOUND TO BE DEFECTIVE.THE DEALER MECHANIC HAS TOLD US THAT THE AIR BAGS WOULD NOT DEPLOY WITH THIS FAULT IN…
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WE OWN A 2002 KIA SEDONA MINIVAN. WE BOUGHT IT NEW IN OCTOBER OF 2002. SINCE 04/03 WE HAVE HAD TO RETURN THE CAR FOR AIRBAG/SEATBELT FAULT INDICATIONS FOUR TIMES. IN EVERY CASE THE FRONT SEAT BELT BUCKLE SENSORS HAVE BEEN FOUND TO BE DEFECTIVE.THE DEALER MECHANIC HAS TOLD US THAT THE AIR BAGS WOULD NOT DEPLOY WITH THIS FAULT INDICATION. WITH EACH FAILURE THEY HAVE HAD TO WAIT FOR BACK ORDERED PARTS, AND THE MECHANIC SAYS THIS IS A COMMON FAULT WITH THESES CARS. SINCE THEY ARE ALWAYS WAITING FOR PARTS TO REPAIR THIS DEFECT, IT LEADS ME TO BELIEVE THAT THERE IS INDEED A WIDESPREAD PROBLEM OF THIS NATURE. IN RESEARCHUING PAST PROBLEMS ON YOUR WEB SITE IIT SEEMS THAT AIR BAG/ SEATBELT PROBLEMS ARE A RECURRENT KIA DEFECT. THIS IS AN APPARANT ENGINEERING DESIGN DEFECT THAT PUTS OWNERS OF THESE VEHICLES AT SERIOUS RISK. SEATBELTS AND AIR BAGS ARE A FEDERALLY MANDATED SAFETY FEATURE THAT CONSUMERS SHOULD HAVE CONFIDENCE THAT THEY WILL WORK WHEN NEEDED. OUR CAR IS NOW PAST IT'S MILAGE WARRENTY AND NOW KIA INSISTS THAT WE PAY FOR THE REOCCURING REPAIRS TO THIS IMPORTANT SAFETY SYSTEM. CONSUMERS SHOULD NOT HAVE TO SUBSIDISE KIA'S FAILURE PRONE SYSTEM
NHTSA ODI #10088171
Mileage unknown · Jun 12, 2004
Air BagsElectrical SystemLatches/locks/linkages
WE HAVE A 2002 SEDONA. WE HAVE OWNED IT FOR 2 YEARS. AND THIS IS THE 7TH TIME THE AIRBAG LIGHT HAS COME ON AND STAYED ON. EVEY TIME WE TAKE IT IN THEY REPLACE SOMETHING, ONCE WAS THE SEAT BELT LATCH, ANOTHER TIME WAS A PART IN THE COMPUTER AND SO ON. THEY JUST DON'T KNOW WHAT IS CAUSING IT TO COME ON, SO THEY TELL ME. THAT I…
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WE HAVE A 2002 SEDONA. WE HAVE OWNED IT FOR 2 YEARS. AND THIS IS THE 7TH TIME THE AIRBAG LIGHT HAS COME ON AND STAYED ON. EVEY TIME WE TAKE IT IN THEY REPLACE SOMETHING, ONCE WAS THE SEAT BELT LATCH, ANOTHER TIME WAS A PART IN THE COMPUTER AND SO ON. THEY JUST DON'T KNOW WHAT IS CAUSING IT TO COME ON, SO THEY TELL ME. THAT IS SUCH A REASSURING ANSWER FOR A CAR OWNER. WE HAVE ALSO HAD PROBLEMS WITH THE BATTERY, HATCHBACK NOT OPENING AND HAVING DENTS IN IT FROM WHEN WE SHUT IT AND BREAK PROBLEMS THAT THEY REFUSSED TO FIX UNTIL AFTER THE WARRENTY EXPIRED. IT IS TIME NOW FOR AN ATTORNEY TO STEP IN FOR US.*AK
NHTSA ODI #10075273
19,000 miles · Mar 11, 2004
Air BagsSeat BeltsSeatsCrash
WHILE DRIVING 50 MPH VEHICLE WAS INVOLVED IN A COLLISION. UPON IMPACT, DUAL AIR BAGS DID NOT DEPLOY, AND SEAT BELT BROKE. ACCORDING TO THE CONSUMER THE SEAT BELT RETRACTOR DID NOT LOCK DURING THE EVENT. DRIVER SUSTAINED NECK INJURIES DURING THE ROLLOVER CRASH. *AK THE BACK SEAT HAD BECOME DISLODGED DURING THE ACCIDENT. RE…
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WHILE DRIVING 50 MPH VEHICLE WAS INVOLVED IN A COLLISION. UPON IMPACT, DUAL AIR BAGS DID NOT DEPLOY, AND SEAT BELT BROKE. ACCORDING TO THE CONSUMER THE SEAT BELT RETRACTOR DID NOT LOCK DURING THE EVENT. DRIVER SUSTAINED NECK INJURIES DURING THE ROLLOVER CRASH. *AK THE BACK SEAT HAD BECOME DISLODGED DURING THE ACCIDENT. RECALL#03V135000. *SC *JB
NHTSA ODI #10050280
Mileage unknown · Jan 13, 2003
Air BagsCrash
CONSUMER WAS INVOLVED IN A COLLISION AND THE AIR BAGS FAILED TO DEPLOY.*JB
NHTSA ODI #10003683
Mileage unknown · Sep 19, 2002
Air Bags
AIR BAG LIGHT WILL COME ON AND STAY ON, IT HAS STAYED ON FOR ABOUT A MONTH. CONTACTED DEALER, AND THE DEALER STATED THAT THEY COULD NOT FIND THE CAUSE OF THE PROBLEM. PLEASE PROVIDE FURTHER INFORMATION. *AK
NHTSA ODI #8019033
NHTSA investigations
3EA08017 · Steering Intermediate Shaft Binding
Opened Aug 28, 2008 · Closed Jul 1, 2009
Status: closed (inferred from source dates) · Steering
ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.
PE08033 · Steering Binding
Opened Apr 28, 2008 · Closed Aug 28, 2008
Status: closed (inferred from source dates) · Steering
ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.
PE04067 · Throttle Cable Binding
Opened Sep 24, 2004 · Closed Jan 27, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Additional source detail variants (6)
Vehicle Speed Control:cables
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:cables
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.
Vehicle Speed Control:linkages
KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.