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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

Service Brakes, Hydraulic complaints

18 reports
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8,100 miles · Sep 12, 2003
Service Brakes, HydraulicCrashInjury

WHILE APPLYING THE BRAKES PEDAL WENT ALL THE WAY TO THE FLOOR. *AK *TS

NHTSA ODI #10032016

1,090 miles · Sep 3, 2003
Service Brakes, Hydraulic

UPON COMING TO A STOP SIGN AND ENGAGING THE BRAKES THE PEDAL WENT TO THE FLOOR. DEALER CLAIMED THAT MASTER CYLINDER WORE OUT. THIS VEHICLE HAD BEEN SERVICED FOR THIS SAME PROBLEM FOUR TIMES EARLIER. *AK

NHTSA ODI #10038144

Mileage unknown · Jul 14, 2003
Service Brakes, Hydraulic

WHILE TRAVELING ABOUT 35MPH ON THE HIGHWAY AND WITHOUT PRIOR WARNING BRAKES GAVE OUT, THE PEDAL WENT ALL THE WAY TO THE FLOOR. *AK

NHTSA ODI #10027236

Mileage unknown · May 19, 2003
Engine And Engine CoolingService Brakes, HydraulicSuspension

THE VEHICLE EXPERIENCED INTERMITTENT STALLING, THE DEALER REPLACED THE VAPOR AND SERVICE THE FUEL INJECTION, BUT THE VEHICLE CONTINUED TO STALL. *AK THE BRAKES WERE REPAIRED AND THE VEHICLE PULLED TO THE RIGHT WHEN DRIVING. *JB

NHTSA ODI #10019491

Mileage unknown · Oct 10, 2002
Service Brakes, Hydraulic

THE CONSUMER STATES THAT THE BRAKES WENT OUT AND THE CAR WOULDN'T STOP. THE CLOSED VALVE CAUSED A THUMPING IN THE VEHICLE AND AIR HAD COME IN CAUSING A LOUD WHISTLING NOISE AND THE VEHICLE BECOMES HARD TO STEER. *SCC

NHTSA ODI #568100

Mileage unknown · Sep 10, 2002
Service Brakes, Hydraulic

I WAS WONDERING IF OTHER KIA OWNER'S HAVE HAD SIMILAR PROBLEMS? I HAD THE FRONT BRAKES REPLACED DUE TO A CLIP THAT FELL OFF AND GOT BETWEEN THE BRAKE PAD AND DRUM, AND THE REAR BRAKES REPLACED DUE TO BRAKE DUST AND GLAZING OF DRUMS. NOW LESS THAN TWO WEEKS LATER, I'M STARTING TO HAVE THE SAME GRINDING NOISE IN THE REAR BRAKES …

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I WAS WONDERING IF OTHER KIA OWNER'S HAVE HAD SIMILAR PROBLEMS? I HAD THE FRONT BRAKES REPLACED DUE TO A CLIP THAT FELL OFF AND GOT BETWEEN THE BRAKE PAD AND DRUM, AND THE REAR BRAKES REPLACED DUE TO BRAKE DUST AND GLAZING OF DRUMS. NOW LESS THAN TWO WEEKS LATER, I'M STARTING TO HAVE THE SAME GRINDING NOISE IN THE REAR BRAKES AGAIN AND I HAVE AN APPT. WITH MY KIA DEALER ON WED. 9/11/02 TO HAVE THE REAR BRAKES EXAMINED AGAIN. THE GRINDING NOISE GETS LOUDER AS TIME GOES BY, AND OCCASIONALLY THE BRAKES GRAB.

NHTSA ODI #766937

Mileage unknown · Aug 21, 2002
Fuel System, GasolineService Brakes, HydraulicSuspension

CONSUMER STATED WHEN SHE ATTEMPTED TO APPLY THE BRAKES, THE VEHICLE WOULD NOT STOP, AND LOST CONTROL OF THE VEHICLE, WHICH RESULTED IN A SCRATH ON THE VEHICLE.*JB

NHTSA ODI #567166

Mileage unknown · Aug 12, 2002
Engine And Engine CoolingFuel System, GasolineService Brakes, Hydraulic

CONSUMER STATES THAT THE VEHICLE STALLS AND THE PROBLEM HAS NOT BEEN FIXED. *SLC

NHTSA ODI #567090

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT