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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

About this comparison →

How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

Engine And Engine Cooling complaints

39 reports
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Mileage unknown · Apr 29, 2004
Engine And Engine CoolingPower Train

WHILE DRIVING AT A SPEED OF 40-45MPH VEHICLE LOST POWER. SOMETIMES THIS HAPPENED IN HEAVY TRAFFIC. CONSUMER TOOK VEHICLE TO DEALER TO HAVE IT CHECKED OUT. *AK VEHICLE KEPT ON OVER HEATING. IT WAS FOUND THAT COOLING FAN ON ENGUAGING CAUSED VEHICLE TO OVER HEAT. TRANSMISSION JERKED AT TIMES. CHECK ENGINE LIGHT CAME ON AN…

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WHILE DRIVING AT A SPEED OF 40-45MPH VEHICLE LOST POWER. SOMETIMES THIS HAPPENED IN HEAVY TRAFFIC. CONSUMER TOOK VEHICLE TO DEALER TO HAVE IT CHECKED OUT. *AK VEHICLE KEPT ON OVER HEATING. IT WAS FOUND THAT COOLING FAN ON ENGUAGING CAUSED VEHICLE TO OVER HEAT. TRANSMISSION JERKED AT TIMES. CHECK ENGINE LIGHT CAME ON AND DEALERSHIP FAILED TO DUPLICATE CONCERN. *LA

NHTSA ODI #10059297

33,404 miles · Apr 1, 2004
Engine And Engine CoolingEquipment

VEHICLE STALLED AT HIGHWAY SPEED. DEALER WAS CONTACTED, AND DEALER REPLACED A MODULE. THREE MONTHS LATER, THE SAME PROBLEM OCCURRED. *AK VEHICLE STALLS AT ANY SPEED. AIR CONDITIONER EXHIBIT BAD SMELL. *LA

NHTSA ODI #10061287

Mileage unknown · Feb 23, 2004
Engine And Engine Cooling

WHILE DRIVING CONSUMER SMELLED A ROTTEN EGG ODOR COMING THROUGH THE VENTS. *AK

NHTSA ODI #10059562

2,000 miles · Feb 2, 2004
Engine And Engine Cooling

WHILE DRIVING AT ANY SPEED OR ACCELERATING FROM A COMPLETE STOP THE VEHICLE WILL STALLED WITHOUT WARNING. THE DEALERSHIP HAS SERVICE THE VEHICLE SEVERAL TIMES BUT HAS BEEN UNABLE TO FIX THE PROBLEM. *NM

NHTSA ODI #10057303

Mileage unknown · Jan 12, 2004
Engine And Engine CoolingPower TrainSeat Belts

FRONT SEAT BELTS DO NOT RETRACT PROPERLY. THE DEALER HAD TO REPLACE BOTH SEAT BELT SYSTEMS. *AK WHEN THE CONSUMER WENT TO THE DEALER THEY DECLINED TO REPAIR THE SAFETY FEATURES, THE CONSUMER WAS TOLD THE BUCKLE ASSEMBLY WAS WORN DUE TO DIRT BEING INSIDE THE ASSEMBLY AND WAS NOT A WARRANTY ISSUE.. * CB THE DEALER RECOMMEND…

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FRONT SEAT BELTS DO NOT RETRACT PROPERLY. THE DEALER HAD TO REPLACE BOTH SEAT BELT SYSTEMS. *AK WHEN THE CONSUMER WENT TO THE DEALER THEY DECLINED TO REPAIR THE SAFETY FEATURES, THE CONSUMER WAS TOLD THE BUCKLE ASSEMBLY WAS WORN DUE TO DIRT BEING INSIDE THE ASSEMBLY AND WAS NOT A WARRANTY ISSUE.. * CB THE DEALER RECOMMENDED THAT THE BRAKES, TRANSMISSION AND ENGINE MOUNTS BE REPLACED. ALSO THE RADIATOR WAS STOPPED UP WITH MUD. *JB

NHTSA ODI #10042442

23,000 miles · Dec 22, 2003
Engine And Engine Cooling

AFTER FILLING THE FUEL TANK THE WARNING LIGHT ILLUMINATED. THEN, VEHICLE STALLED. CONSUMER MANAGED TO PULL OVER. DEALERSHIP WAS NOTIFIED, BUT WAS UNABLE TO RESOLVE THE PROBLEM. *AK

NHTSA ODI #10051925

Mileage unknown · Dec 18, 2003
Engine And Engine CoolingCrash

CAR STALLS RANDOMLY SINCE FIRST BOUGHT AND HAS DONE SO TOO MANY TIMES TO COUNT. CAR HAS STALLED ON MY DAUGHTER IN THE MIDDLE OF AN INTERSECTION WITH AN 18 WHEELER ON HER TAIL, SHE HAD TO SWERVE INTO A CONVENIENCE STORE PARKING LOT WITH A 5 1/2 POT HOLE CAUSING DAMAGE TO THE CAR. THIS CAR HAS BEEN IN THE GARAGE 6 - 8 TIMES IN …

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CAR STALLS RANDOMLY SINCE FIRST BOUGHT AND HAS DONE SO TOO MANY TIMES TO COUNT. CAR HAS STALLED ON MY DAUGHTER IN THE MIDDLE OF AN INTERSECTION WITH AN 18 WHEELER ON HER TAIL, SHE HAD TO SWERVE INTO A CONVENIENCE STORE PARKING LOT WITH A 5 1/2 POT HOLE CAUSING DAMAGE TO THE CAR. THIS CAR HAS BEEN IN THE GARAGE 6 - 8 TIMES IN THE PAST YEAR. THE DEALER SAYS THEY CANNOT FIX IT UNLESS THE CHECK ENGINE LIGHT IS ON. THE CAR HAS BEEN IN 3 TIMES IN 8 MONTHS WITH THE CHECK ENGINE LIGHT ON AND THEY ONLY REPLACE THE GAS CAP ASSEMBLY EVERY TIME AND THE CAR STILL CONTINUES TO STALL AT RANDOM. DEALER SAYS THEY CANNOT DUPLICATE PROBLEM AND DAUGHTER IS DUMB BLONDE! THE CAR ALSO HESITATES WHEN DRIVING AND RUNS ROUGH LIKE IT WANTS TO STALL, YOU NEVER KNOW WHEN IT WILL JUST STOP ON YOU. THIS IS NOT A SAFE VEHICLE TO HAVE ON THE ROADS. I AM FILING LEMON LAW PAPERS ON IT TODAY.*AK

NHTSA ODI #10050693

Mileage unknown · Nov 24, 2003
Engine And Engine Cooling

KIA RIO CINCO RANDOMLY STALLS WHILE DRIVING. *LA

NHTSA ODI #10047508

Mileage unknown · Sep 27, 2003
Engine And Engine CoolingEquipment

THE VEHICLE SHUTS OFF WHILE IN MOTION, HAPPEND MORE THAN 10 TIMES ALREADY BUT THE CAR STARTED UP I TOOK THE CAR TO THE DEALER 3 TIMES ALREADY FOR THIS PROBLEM PROBLEM STARTED AROUND MARCH 2003, THIS LAST TIME I TOOK THE VEHICLE TO THE DEALER THEY TELL ME "OH THE OTHER MECHANIC DIDN'T KNOW HOW TO FIX IT", "AND THE PROBLEM IS FIXE…

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THE VEHICLE SHUTS OFF WHILE IN MOTION, HAPPEND MORE THAN 10 TIMES ALREADY BUT THE CAR STARTED UP I TOOK THE CAR TO THE DEALER 3 TIMES ALREADY FOR THIS PROBLEM PROBLEM STARTED AROUND MARCH 2003, THIS LAST TIME I TOOK THE VEHICLE TO THE DEALER THEY TELL ME "OH THE OTHER MECHANIC DIDN'T KNOW HOW TO FIX IT", "AND THE PROBLEM IS FIXED AND "SHOULDN"T" HAPPEN AGAIN. THATS NOT VERY REASSURING, I AM SCARED TO DRIVE THE CAR.

NHTSA ODI #10039622

Mileage unknown · Jun 30, 2003
Engine And Engine Cooling

WHEN DRIVING ENGINE STALLS WITHOUT WARNING. *AK

NHTSA ODI #10026286

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT