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2002 Kia Optima

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Kia Optima do not stand out strongly from the model-year median of 186.5.

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When problems were reported

Mileage at the reported incident

87 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

15 crash reports4 fire reports10 injury reports

What owners actually said

107 reports
43,000 miles · Jul 29, 2011
Latches/locks/linkages

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THE FRONT DRIVERS SIDE DOOR WOULD NOT OPEN AFTER IT WAS LOCKED. THE DRIVER WAS FORCED TO ENTER AND EXIT THE VEHICLE BY CLIMBING OUT OF THE WINDOW. THE DEALER WAS NOTIFIED; HOWEVER, THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGE WAS 43,…

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TL* THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THE FRONT DRIVERS SIDE DOOR WOULD NOT OPEN AFTER IT WAS LOCKED. THE DRIVER WAS FORCED TO ENTER AND EXIT THE VEHICLE BY CLIMBING OUT OF THE WINDOW. THE DEALER WAS NOTIFIED; HOWEVER, THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGE WAS 43,000. ONCE THE DRIVER SIDE DOOR IS LOCKED IT CANNOT BE UNLOCKED FOR THE INSIDE OR USING A KEY FOR THE OUTSIDE. AFTER WORKING THE LOCK FOR SOMETIME IT MAY UNLOCK OR STAY LOCKED. WHAT WE DO NOW IS TO LEAVE THE CAR UNLOCKED WHICH IS NOT THE BEST IDEA. THE PROBLEM IS NOT GETTING INTO THE CAR BUT GETTING OUT. NO RECALL FROM KIA. UPDATED 10/26/2011 *LN *TR

NHTSA ODI #10415609

161,000 miles · May 24, 2011
Latches/locks/linkages

DOOR LOCKS WHEN USING THE DOOR HANDLE TO OPEN THE DOOR AFTER THE DOOR HAS BEEN UNLOCKED USING KEY OR KEYLESS ENTRY. SO FAR ONLY BEEN LOCKED OUT OF THE CAR, BUT CONCERNED I WILL BE LOCKED IN THE CAR AT SOME POINT. *TR

NHTSA ODI #10402512

Mileage unknown · Apr 8, 2011
Electrical System

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER 03V067000 (ELECTRICAL SYSTEM:STARTER ASSEMBLY). THE MANUFACTURER INFORMED THE CONTACT THAT THE REPAIRS WERE MADE PRIOR TO THE CONTACT OWNING THE VEHICLE. WHILE THE VEHICLE WAS PARKED THE CONTACT WAS UNABLE TO TURN THE VEHI…

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TL*THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER 03V067000 (ELECTRICAL SYSTEM:STARTER ASSEMBLY). THE MANUFACTURER INFORMED THE CONTACT THAT THE REPAIRS WERE MADE PRIOR TO THE CONTACT OWNING THE VEHICLE. WHILE THE VEHICLE WAS PARKED THE CONTACT WAS UNABLE TO TURN THE VEHICLE OFF. THE CONTACT HAD TO DISCONNECT THE BATTERY IN ORDER TO TURN THE VEHICLE OFF. THE VEHICLE WOULD ALSO STALL WHILE DRIVING. THE VEHICLE ALSO FAILED TO START INTEMITTENTLY; HOWEVER, THE FAILURES BECAME PROGRESSIVELY WORSE OVER TIME AND FAILED TO START. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE THE TECHNICIANS WERE UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10395237

25,000 miles · Jan 11, 2011
Latches/locks/linkages

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT THE DRIVERS SIDE DOOR WOULD NOT UNLOCK BY USING THE KEY OR THE KEYLESS ENTRY. THE CONTACT HAD TO ENTERED THROUGH THE PASSENGER SIDE OF THE VEHICLE IN ORDER TO UNLOCK THE DRIVERS SIDE DOOR. THE DEALER NOR THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE CONTACT WAS…

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TL*THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT THE DRIVERS SIDE DOOR WOULD NOT UNLOCK BY USING THE KEY OR THE KEYLESS ENTRY. THE CONTACT HAD TO ENTERED THROUGH THE PASSENGER SIDE OF THE VEHICLE IN ORDER TO UNLOCK THE DRIVERS SIDE DOOR. THE DEALER NOR THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE CONTACT WAS CONCERNED ABOUT THE SAFETY ISSUE BEING ADDRESSED BY THE MANUFACTURER. THE FAILURE MILEAGE WAS 25,000.

NHTSA ODI #10376223

150,000 miles · Jan 6, 2011
Structure

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 45 MPH, THE SUB FRAME SEPARATED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE MECHANIC STATED THE SUB FRAME, TIE ROD, FRONT TIRE AND RIM NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND A COMPLAINT WAS FILED. THE MANUFACTURER AL…

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TL*THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 45 MPH, THE SUB FRAME SEPARATED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE MECHANIC STATED THE SUB FRAME, TIE ROD, FRONT TIRE AND RIM NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND A COMPLAINT WAS FILED. THE MANUFACTURER ALSO STATED THERE WAS A RECALL (NHTSA CAMPAIGN ID NUMBER: 09V183000 COMPONENT: SUSPENSION: FRONT) BUT THE VIN WAS NOT INCLUDED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

NHTSA ODI #10375002

109,834 miles · Nov 1, 2010
Suspension

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE THE VEHICLE WAS BEING SERVICED, THE CONTACT WAS INFORMED THAT THE FRONT SUBFRAME HAD CORRODED. THE CONTACT CALLED THE MANUFACTURER AND REFERENCED RECALL 09V183000 (SUSPENSION: FRONT) BUT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT AND FAI…

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TL*THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE THE VEHICLE WAS BEING SERVICED, THE CONTACT WAS INFORMED THAT THE FRONT SUBFRAME HAD CORRODED. THE CONTACT CALLED THE MANUFACTURER AND REFERENCED RECALL 09V183000 (SUSPENSION: FRONT) BUT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 109,834.

NHTSA ODI #10363468

Mileage unknown · Sep 22, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 15 MPH, THE CHECK ENGINE LIGHT ILLUMINATED ON THE DASHBOARD AND THE VEHICLE STALLED. THIS BECAME A RECURRING FAILURE SO THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE IT WAS REPAIRED. THE FAILURE CONTINUED TO RECUR INTERMITTENTLY AND THE VEHICLE WAS TAKE…

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TL* THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 15 MPH, THE CHECK ENGINE LIGHT ILLUMINATED ON THE DASHBOARD AND THE VEHICLE STALLED. THIS BECAME A RECURRING FAILURE SO THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE IT WAS REPAIRED. THE FAILURE CONTINUED TO RECUR INTERMITTENTLY AND THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER ON TWO MORE OCCASIONS WHERE IT WAS REPAIRED. THE FAILURE CONTINUES. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 95,900.

NHTSA ODI #10357031

98,650 miles · Aug 19, 2010
StructureSuspension

I HAVE A 2002 KIA OPTIMA THAT THE VIN IS NOT ONE OF THE VEHICLES THAT IS COVERED BY YOUR RECALL NHTSA CAMPAIGN ID NUMBER: 09V183000 WHICH STATES "INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS …

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I HAVE A 2002 KIA OPTIMA THAT THE VIN IS NOT ONE OF THE VEHICLES THAT IS COVERED BY YOUR RECALL NHTSA CAMPAIGN ID NUMBER: 09V183000 WHICH STATES "INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING...". YOU HAVE IT LISTED AS STATES WITH DIFFICULT WINTERS AND THE USE OF ROAD SALT. I LIVE IN LOUISVILLE, KY. NOT ONE OF THE NAMED STATES. BUT. I GUARANTEE YOU THAT THIS SAME CORROSION CAN BE CAUSED BY THE WATER COMING FROM THE AIR CONDITIONER RUNNING DIRECTLY ONTO THESE PARTS. THE BACK SIDE OF SUBFRAME HAS RUST HOLES IN IT. THIS RECALL NEEDS TO BE EXPANDED TO ANY AND ALL KIA OPTIMAS THAT HAVE THE AC WATER RUNNING THERE DUE TO MANUFACTURE DESIGN. I HAVE PICTURES THAT I CAN SEND TO YOU SHOWING THIS CORROSION. I TRIED TO GET IT ALIGNED AT A KIA STORE AND THEY SAID "LOWER CONTROL ARM BRACKET ON PASS SIDE IS RUSTED AND BROKEN. PASS SIDE WHEEL IS PUSHED BACK AND TIRES ON FRONT ARE ANGLED." HOW WAS THE 36,538 VEHICLES DETERMINED ? WAS IT FROM THE STATE THAT THE CAR WAS SOLD IN ? *TR

NHTSA ODI #10350651

89,323 miles · Jun 3, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. SHE STATED WHILE DRIVING AT SPEEDS OF 30 MPH, THE BRAKES WERE APPLIED AND WOULD NOT ENGAGE. THE CONTACT UTILIZED THE EMERGENCY BRAKES IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE IT WAS DISCOVERED THAT THE MASTER CYLINDER HAD FRACTURED. THE MECHANIC …

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TL* THE CONTACT OWNS A 2002 KIA OPTIMA. SHE STATED WHILE DRIVING AT SPEEDS OF 30 MPH, THE BRAKES WERE APPLIED AND WOULD NOT ENGAGE. THE CONTACT UTILIZED THE EMERGENCY BRAKES IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE IT WAS DISCOVERED THAT THE MASTER CYLINDER HAD FRACTURED. THE MECHANIC REPLACED THE MASTER CYLINDER AT THE OWNERS EXPENSE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 89,323. UPDATED 08/03/10. *LJ THE REAR WHEEL CYLINDERS, REAR BRAKES AND REAR DRUMS WERE REPLACED. UPDATED 10/12/10*JB

NHTSA ODI #10334480

123,353 miles · Nov 30, 2009
StructureSuspension

MY SON WAS DRIVING OUR 2002 KIA OPTIMA AND WHEEL ASSEMBLY FELL OFF. THE WHOLE FRAME RUSTED FROM INSIDE OUT CAUSING THE LOWER CONTROL ARM TO FALL OFF. *TR

NHTSA ODI #10293939

Official recalls

3

09V183000 · Suspension:front

May 27, 2009

KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING, OR ACCELERATED ABNORMAL TIRE WEAR.

Consequence & remedy

Consequence: CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

04V180000 · Fuel System, Gasoline:storage:tank Assembly

Apr 12, 2004

SOME PASSENGER VEHICLES MAY CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.

Consequence & remedy

Consequence: FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN JUNE 25, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

03V067000 · Electrical System:starter Assembly

Mar 4, 2003

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.5 AND 2.7 LITER V6 ENGINES, THE CRANKSHAFT POSITION SENSOR (CKP) CASES DID NOT MEET DIMENSIONAL SPECIFICATIONS.

Consequence & remedy

Consequence: INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE CIRCUIT BOARD CAPACITOR. A DAMAGED CKP CAPACITOR COULD RESULT IN ENGINE STALLING.

Remedy: DEALERS WILL REPLACE THE CKP. OWNER NOTIFICATION BEGAN MARCH 28, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.