Structure. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Suspension. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Air Bags. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

15 crash reports0 fire reports5 injury reports

Fuel System, Other complaints

2 reports

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50,000 miles · Sep 27, 2010

Engine And Engine CoolingFuel System, OtherLatches/locks/linkages

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THE FRONT FRAME AND MANY COMPONENTS OF MY 2001 KIA OPTIMA HAVE COMPLETELY RUSTED OUT. IT CURRENTLY HAS 50,000 MILES ON IT AND HAS HAD MANY PROBLEMS SINCE I PURCHASED IT. CHECK ENGINE LIGHT IS PRETTY MUCH ON EVERY DAY. I WAS TOLD IT WAS SOMETHING TO DO WITH THE GAS CAP, ALTHOUGH THAT NEVER REALLY CAME UP AS THE REASON, THERE WAS MORE THAN THAT- RESULTING IN MULTIPLE REPAIRS. THE O2 SENSOR HAS GONE TWICE, THE BRAKES HAVE CORRODED SO BADLY MY REPAIRMAN HAD TO HIT THEM OFF TO REMOVE THEM. I HAD TO REPLACE ALL OF THE BRAKE LINES SINCE THEY ALL RUSTED OUT. THE AIRBAG LIGHT GOES ON AND STAYS ON AND NOONE CAN FIGURE OUT WHY. THE SILVER TRIM ON THE BACK WINDOW HAS FALLEN OFF. THE PAINT COMES OFF IN RANDOM PLACES MAKING WEIRD SPOTS OF PRIMER SHOW. THE TRANSMISSION HAS ALMOST CAUSED AN ACCIDENT NUMEROUS TIMES BECAUSE THE CAR WOULD NOT ACCELERATE FROM A STOP. SPEED SENSOR WAS REPLACED TWICE. THE SAME HEADLIGHT GOES OUT ALMOST MONTHLY AND IS ALMOST IMPOSSIBLE TO PUT IN AND FIND IN STORES. DOOR LOCKS WILL LOCK AND UNLOCK ON THEIR OWN, LOCKING ME IN OR OUT OF THE CAR. THE WINDOWS HAVE VERY WEAK MOTORS THAT BARELY ROLL UP OR DOWN. THIS IS A CAR I BOUGHT FROM A DEALERSHIP AND AM STILL MAKING PAYMENTS ON IT. I HAVE TAKEN EXCELLENT CARE OF IT. I HAVE BROUGHT IT IN FOR REGULAR SERVICE AND HAVE SPENT MORE THAN THE CAR IS WORTH ON REPAIRS WHILE STILL MAKING CAR PAYMENTS AND KEEPING FULL COVERAGE INSURANCE. I AM VERY UPSET BECAUSE THE FRAME HAS ROTTED OUT AND I WAS TOLD TO JUNK THE VEHICLE BY BILL DODGE KIA SERVICE AND THEN AGAIN BY THE GENTLEMAN DOING MY STATE INSPECTION TODAY. KIA STATES THERE IS NO RECALL CURRENTLY ON MY VIN #. I FIND THAT DIFFICULT TO UNDERSTAND. I BELIEVE THIS VEHICLE SHOULD BE REPLACED OR ALL THE PARTS THAT HAVE CORRODED SHOULD BE COMPLETELY REPLACED FREE OF CHARGE BY KIA MOTOR CO. *TR

NHTSA ODI #10357905

Mileage unknown · Oct 23, 2003

Fuel System, Other

APPROXIMATELY 2 MONTHS AFTER PURCHASE, THE GAS DIAL WOULD NOT READ FULL EVEN WHEN THE TANK WAS PRACTICALLY OVERFLOWING WITH GAS. TOOK TO THE DEALER WHO SAID IT WAS CORRECTED, HOWEVER PERIODICALLY IT WILL GO WEEKS WITHOUT READING A FULL TANK OF GAS. CHECK ENGINE LIGHT COMES ON PERIODICALLY FOR NO REASON AT ALL. HAVE TAKEN TO DEAL…

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NHTSA ODI #10043431

Official recalls

09V183000 · Suspension:front

May 27, 2009

KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING, OR ACCELERATED ABNORMAL TIRE WEAR.

Consequence & remedy

Consequence: CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

03V067000 · Electrical System:starter Assembly

Mar 4, 2003

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.5 AND 2.7 LITER V6 ENGINES, THE CRANKSHAFT POSITION SENSOR (CKP) CASES DID NOT MEET DIMENSIONAL SPECIFICATIONS.

Consequence & remedy

Consequence: INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE CIRCUIT BOARD CAPACITOR. A DAMAGED CKP CAPACITOR COULD RESULT IN ENGINE STALLING.

Remedy: DEALERS WILL REPLACE THE CKP. OWNER NOTIFICATION BEGAN MARCH 28, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.

01V156000 · Air Bags:side/window

May 1, 2001

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE SIDE AIR BAG WIRE HARNESS FOR THE DRIVER POSITION COULD BE MIS-ROUTED, WHICH COULD RESULT IN IT BEING PINCHED OR CUT BY THE SEAT CUSHION TILT MECHANISM.

Consequence & remedy

Consequence: DAMAGE TO THE WIRE HARNESS COULD RESULT IN THE SIDE AIR BAG NOT DEPLOYING IN AN ACCIDENT.

Remedy: DEALERS WILL CHECK FOR PROPER ROUTING OF THE SIDE AIR BAG WIRE HARNESS AND SECURE IT IN PLACE WITH A PLASTIC TIE-WRAP. IF THE WIRE HARNESS IS DAMAGED, IT WILL BE REPLACED. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING MAY 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA04030 · Power Door Lock Failure

Opened Nov 4, 2004 · Closed Nov 7, 2005

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch

INVESTIGATION FAILED TO DISCLOSE A MALFUNCTION WITH A CLEAR AND CONSISTENT PATTERN OF COMPROMISE TO MOTOR VEHICLE SAFETY.FAILURE OF THE SUBJECT DOOR LOCKS MAY IMPEDE NORMAL EGRESS OF A VEHICLE OCCUPANT BUT DOES NOT ENTRAP THE OCCUPANT.COMPLAINTS AND WARRANTY DATA DOCUMENT THE DEFICIENCIES OF THE DOOR LOCK SYSTEM, BUT THESE MALFUNCTIONS HAVE NOT BEEN ACCOMPANIED BY A HISTORY OF DEMONSTRATED SAFETY RELATED IMPLICATIONS.DETAILS REGARDING THIS INVESTIGATION ARE CONTAINED IN THE ENGINEERING ANALYSIS CLOSING REPORT.FURTHER EXPENDITURE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING THAT A SAFETY RELATED DEFECT DOES NOT EXIST.THE AGENCY MAY TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE04050 · Power Door Lock Failure

Opened Jul 7, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch

THIS PE DISCLOSED THAT THE SUBJECT VEHICLES HAVE EXPERIENCED INCIDENTS OF THE ALLEGED DEFECT IN SIGNIFICANT NUMBERS.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA04-030) TO FACILITATE A THOROUGH REVIEW OF THE MATTER, INCLUDING EVALUATION OF THE POTENTIAL SAFETY-RELATED CONSEQUENCES.