2025 Kia Carnival Hybrid

The passenger-side sliding door closed while I was holding my son and leaning into the passenger doorway. At the time the door was closing, my son’s left foot was still inside the doorway. The sliding door closed directly onto his left foot and remained fully closed on his foot rather than stopping or reversing. His foot was trapped by the closed door until we were able to open it. This incident resulted in significant bruising to his left foot and concern for a possible fracture. The failure of the sliding door to detect the obstruction and stop or reverse put my son’s safety at serious risk and resulted in injury. The component involved was the passenger-side power sliding door and/or its obstruction detection/anti-pinch safety system. The vehicle and door are available for inspection upon request. At this time, the problem has not been reproduced or confirmed by a dealer or independent service center. The vehicle/component has not yet been inspected by the manufacturer, police, insurance representatives, or others in connection with this incident. There were no warning lamps, warning messages, or other symptoms that we noticed prior to the incident indicating that the sliding door or its safety system was malfunctioning.

The digital instrument panel display on the right side that shows map direction goes blank or start flickering. Audio also fails to function. When it goes blank, the rear camera also stops showing and causes difficulting in reversing the car. This happens randomly, but mostly once car has driven 10-15 mins or more and not right away. Points to some effect due to heat or vibration since the screen flickering begins once its driven a little bit.

I am writing to formally report a serious, recurring safety defect involving the Heating, Ventilation, and Air Conditioning (HVAC) system in my vehicle. The system intermittently shuts off completely without warning and suffers from a malfunctioning airflow diverter. This directly impacts driver visibility due to immediate windshield fogging or the inability to de-ice during cold weather conditions. Below are the logged details of the intermittent shutdowns: July 9: System shut off 22 minutes into the drive. Local time: 07:58. Ambient temperature: 76°F. Vehicle settings: 72°F, Fan Speed 3.July 11: System shut off 34 minutes into the drive. Local time: 17:10. Ambient temperature: 92°F. Vehicle settings: Low, Full Blast. Furthermore, the airflow diverter is partially stuck on defrost mode. Air constantly blows onto the front windshield regardless of the chosen setting on the selector. This uncommanded airflow creates rapid temperature differentials on the glass, causing severe condensation and clouding the driver's line of sight during operation. These compounding HVAC failures constitute a significant safety hazard by unexpectedly distracting the driver and severely reducing visibility. I request that these issues be documented and investigated for potential safety recalls. Currently, my vehicle is in the shop with a local KIA dealership. A KIA corporate service technician is on ground and investigating the electrical and HVAC issues. Feel free to reach out for additional observational notes that I have compiled.

This is a bran new vehicle purchased and only driven by me. I have video evidence that on the morning of 8/10/26 my windshield was perfectly fine. On returning at the end of the work day there is a 2 foot long crack internal to the windshield, a stress crack, that starts where the sensor panel is. There are numerous reports of this happening to a large number of Kia Carnival owners and Kia refusing to warranty this.

My 2025 Kia Carnival Hybrid is experiencing repeated electrical and hybrid battery failures. The battery has died multiple times, and the vehicle has shut off while driving, including at higher speeds. When the vehicle shuts off, all electrical systems reset, warning lights flash, and the dashboard displays “User Authorization” notifications. This creates a serious safety hazard for me and my passengers. The defect has occurred multiple times and remains unresolved despite dealer visits. Kia corporate is not responding and is redirecting me back to BBB Auto Line without providing any repair plan. The defect is ongoing and poses a risk of crash, injury, or loss of vehicle control. These symptoms match other Carnival electrical/battery complaints already filed with NHTSA, including sudden shutdowns, battery failures, and electrical resets. I am submitting this report because the defect continues and Kia has not provided a permanent repair.

While my 2025 Kia Carnival Hybrid was parked, my [XXX] child attempted to unbuckle the rear passenger seat belt to exit the vehicle. The buckle mechanism jammed completely and would not release. The seat belt retractor then switched into Automatic Locking Retractor (ALR) mode, continuously tightening and squeezing my child against the seat. Due to the jammed buckle and the aggressive ratcheting of the belt, my child was nearly choked, and I could not create enough slack to free them. I was forced to call 911, and responding emergency services had to physically cut the seat belt to extract my child safely from the vehicle." INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

I had two very serious incidents. July 8th: Horn just started blaring unprompted. Locking/unlocking doors, turning motor on, disconnecting battery did nothing to stop it. I was trying everything and as I was trying to find the correct fuse to disable (it wasn't labeled), the horn burned out and started smoldering. If the car was not in my driveway AND I wasn't home, I believe a fire would have started if I didn't pull the fuse AND douse it with water. It was parked next to my garage, so that would have been at risk as well. July 11th: When driving, my brake line burst resulting in a complete failure of my brakes. I narrowly escaped two accidents before I realized something was amiss. But the only warning was ABS was inactive, and active cruise control wasn't working. I had no warning that complete brake failure was imminent. I was extremely lucky. Mechanics had never seen a brake failure fail in a relatively new car in very good condition.

On five separate occasions, while turning onto a high-speed roadway and attempting to accelerate to the flow of traffic, the vehicle suddenly lost the ability to accelerate. Despite pressing the accelerator, the vehicle would not exceed approximately 35 mph and then began to decelerate. During both incidents, a "Check Hybrid System" warning appeared, and I was forced to quickly pull over to the side of the high-speed road. The vehicle would only return to normal operation after it was turned off and restarted. This loss of power while merging into traffic created an extremely dangerous situation. Having three young children in the vehicle made the experience especially frightening, and I no longer have confidence that the vehicle can be relied upon to operate safely. Because this defect affects the vehicle's ability to accelerate safely in traffic, I am deeply concerned that it could result in a serious collision if it happens again. I took it into the dealership and the service center experienced the same issue. They thought they had resolved the issue and that it was a "one off" occurrence but it happened to me again just 3 weeks after the attempted repair. This time the engine light came on after the "Check Hybrid System" warning light.