Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 0 of 1 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Fuel System, Gasoline. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
0 crash reports0 fire reports0 injury reports
What owners actually said
1 reports
Mileage unknown · Jun 18, 2007
Fuel System, Gasoline
THE 2004 KAWASAKI EX250, HOLE IN THE GAS TANK DUE TO THE LENGTH OF THE SCREW PROVIDED BY THE MANUFACTURER. I HAVE GIVEN IT TO A DEALER, BUT DO NOT THINK THAT THEY WILL GET AN APPROVAL FROM KAWASAKI TO REPLACE THE FUEL TANK. I WOULD LIKE TO PETITION TO FILE MY CASE WITH NHTSA. *AK I AM A NEW, BEGINNER MOTORCYCLE RIDER, THUS …
Read full complaint
THE 2004 KAWASAKI EX250, HOLE IN THE GAS TANK DUE TO THE LENGTH OF THE SCREW PROVIDED BY THE MANUFACTURER. I HAVE GIVEN IT TO A DEALER, BUT DO NOT THINK THAT THEY WILL GET AN APPROVAL FROM KAWASAKI TO REPLACE THE FUEL TANK. I WOULD LIKE TO PETITION TO FILE MY CASE WITH NHTSA. *AK I AM A NEW, BEGINNER MOTORCYCLE RIDER, THUS DON'T KNOW MUCH ABOUT MOTORCYCLES TO BEGIN WITH. EVER SINCE I HAVE BEEN RIDING ON THE MOTORCYCLE, I OFTEN DID SMELL GASOLINE, AND OFTEN MY EYES BURNED AFTER RIDING THE MOTORCYCLE. I DIDN'T THINK MUCH OF IT AND THOUGHT THAT THIS WAS THE TYPICAL FEELING AFTER RIDING A MTORCYCLE, BUT IT TURNS OUT THAT SMALL TRACES OF GASOLINE HAS BEEN LEAKING FROM IT EVER SINCE I HAD OWNED THE MOTORCYCLE (APPROX. 2 MONTHS). I BOUGHT THE USED MOTORCYCLE, THUS AM A SECOND OWNER. REGARDLESS, THERE WAS A FLAW IN THE MANUFACTURING PROCESS OF THE MOTORCYCLE AND IT NEEDS TO BE FIXED BY THE DEALER/MANUFACTURER. WHAT MORE CAN I DO TO MAKE SURE THAT I GET PROPER TREATMENT FORM KAWASAKI USA?
ON CERTAIN NINJA MOTORCYCLES, THE FUEL TANK MAY HAVE BEEN PUNCTURED OR WEAKENED BY A FAIRING MOUNTING SCREW OR MANUFACTURING OPERATION.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL TANK AND REPLACE THE TANK IF NECESSARY. THE RECALL BEGAN ON JANUARY 11, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
ODI OPENED THIS INVESTIGATION BASED SOLELY ON A NUMBER OF KAWASAKI FIELD REPORTS CONCERNING AN ALLEGED FUEL TANK LEAK ON MY 2004-06 EX250 ?NINJA? MOTORCYCLES.THESE REPORTS WERE SUBMITTED UNDER NHTSA?S ?EARLY WARNING REPORTING(EWR) REQUIREMENTS AND CONSISTENTLY MENTIONED THE TANK LEAKING FUEL WHEN IT WAS PUNCTURED BY A FAIRING RETAINING SCREW DURING VEHICLE ASSEMBLY.SUBSEQUENTLY, KAWASAKI DECIDED TO RECALL THE MOTORCYCLES AND CORRECT THE CONDITION.
2004 Kawasaki EX250F18 Problems, Complaints & Recalls | Skip That Year
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