2010 JEEP WRANGLER JK WITH A MANUAL TRANSMISSION. THE TRANSMISSION WILL POP OUT OF FIRST GEAR WHEN STARTING FROM A STOP. THIS HAS BEEN HAPPENING ANYWHERE FROM 4-10 TIMES A DAY. THERE ARE 610 MILES ON THE TRUCK. *TR
COMPONENT SPOTLIGHT
Jeep Wrangler transmission problems
313 distinct owner reports with a transmission-specific component in this snapshot.
General power-train reports are not automatically counted as transmission problems. Related recalls and investigations must also name this component; they are not linked by narrative keyword alone.
22 crash reports8 fire reports9 injury reports
Reports by model year
YearTopic reportsRecallsInvestigations
20212
15320183
14520143
4420131
6420124
9620116
106201022
10620092
6420089
7820077
81020067
31200514
10200414
10200312
0020024
20200110
30200062
11199912
11199823
20199736
30199526
13199413
2519936
3519927
4619915
6419901
41019891
4919881
39Recall and investigation columns show each year’s full history. A report naming several years can appear in more than one row.
When problems were reported
Mileage at the reported incident
730–25K
2025–50K
1550–75K
375–100K
0100–150K
0150K+
111 reports with mileage · 202 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What owners actually said
313 reportsTL* THE CONTACT OWNS A 2006 JEEP WRANGLER. THE CONTACT STATED THAT THE FRONT SUSPENSION WOULD BOUNCE AND CAUSE ROUGH HANDLING OF THE VEHICLE, MORE SO IN COLDER TEMPERATURES. THE FAILURE OCCURRED WHILE DRIVING 12 MPH. THE DEALER TOOK THE VEHICLE FOR A TEST DRIVE BUT COULD NOT DUPLICATE THE FAILURE. HE DID STATE THAT THE THROTTLE…
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TL* THE CONTACT OWNS A 2006 JEEP WRANGLER. THE CONTACT STATED THAT THE FRONT SUSPENSION WOULD BOUNCE AND CAUSE ROUGH HANDLING OF THE VEHICLE, MORE SO IN COLDER TEMPERATURES. THE FAILURE OCCURRED WHILE DRIVING 12 MPH. THE DEALER TOOK THE VEHICLE FOR A TEST DRIVE BUT COULD NOT DUPLICATE THE FAILURE. HE DID STATE THAT THE THROTTLE BODY COULD HAVE CAUSED THE FAILURE. THE FAILURE MILEAGE WAS 53,000 AND THE CURRENT MILEAGE WAS 57,000. UPDATED 5/3/10 *CN THE CONSUMER WAS ALSO HAVING PROBLEM WITH THE TRANSMISSON. THE DEALER INFORMED THE CONSUMER NOT TO USE FIRST GEAR, BUT TO START IN SECOND GEAR. UPDATED 06/28/10*JB
TL* THE CONTACT OWNS A 2008 JEEP WRANGLER. HE STATED THAT WHILE DRIVING AT 25 MPH, WHILE GOING OVER A PATH, HE NOTICED A HOT FLUID SMELL. WHEN HE PULLED OVER HE NOTICED THAT THERE WERE FLAMES COMING FROM UNDERNEATH THE VEHICLE. HE OPENED THE HOOD AND THE VEHICLE IT BURST INTO FLAMES, THE FIRE WAS PUT OUT WITH A FIRE EXTINGUISH…
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TL* THE CONTACT OWNS A 2008 JEEP WRANGLER. HE STATED THAT WHILE DRIVING AT 25 MPH, WHILE GOING OVER A PATH, HE NOTICED A HOT FLUID SMELL. WHEN HE PULLED OVER HE NOTICED THAT THERE WERE FLAMES COMING FROM UNDERNEATH THE VEHICLE. HE OPENED THE HOOD AND THE VEHICLE IT BURST INTO FLAMES, THE FIRE WAS PUT OUT WITH A FIRE EXTINGUISHER. THERE WERE DAMAGES TO THE ENGINE COMPARTMENT.THE VEHICLE WAS TOWED TO HIS RESIDENCE. THE DEALER WAS CONTACTED AND THEY STATED THAT IT WILL BE COVERED UNDER WARRANTY, HOWEVER THEY DON'T KNOW WHAT CAUSED THE FIRE. THERE WERE REPAIRS DONE TO THE VEHICLE. THE FAILURE MILEAGE WAS 13900 AND CURRENT MILEAGE WAS 14000.
JEEPS KEEP JUMPING OUT OF FIRST GEAR.... *TR
FIRST I STARTED TO HAVE A LOUD RATTLING SOUND WHEN I AM IDLING, NEUTRAL WITH THE CLUTCH OUT. I WAS TOLD IT WAS NORMAL WEAR NOISE, BUT I COULD REPLACE THE THROW OUT BEARING TO MAKE IT QUIETER. AFTER IT WAS REPLACED I STARTED HEARING A LOUD WHISTLING SOUND WHEN MY JEEP IS COASTING AND ABOVE 2000 RPMS WITH THE CLUTCH OUT. THE DEALE…
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FIRST I STARTED TO HAVE A LOUD RATTLING SOUND WHEN I AM IDLING, NEUTRAL WITH THE CLUTCH OUT. I WAS TOLD IT WAS NORMAL WEAR NOISE, BUT I COULD REPLACE THE THROW OUT BEARING TO MAKE IT QUIETER. AFTER IT WAS REPLACED I STARTED HEARING A LOUD WHISTLING SOUND WHEN MY JEEP IS COASTING AND ABOVE 2000 RPMS WITH THE CLUTCH OUT. THE DEALERSHIP KEEPS TELLING ME IT'S NORMAL. I HAVE TAKEN IT BACK 2 TIMES, BUT THEY CAN'T FIND THE PROBLEM. I'M STILL HAVING THE NOISE AND THERE IS NO SIGN OF A FIX FROM THE DEALERSHIP. THEY JUST KEEP SAYING IT'S NORMAL. JUST LIKE EVERYTHING ELSE THEY HAVE HAD TO FIX!!! *TR
MY 2004 JEEP WRANGLER WAS IN PARK AND RUNNING AND DRIFTED DOWN A HILL AND INTO ANOTHER PARKED VEHICLE CAUSING 4K WORTH OF DAMAGE TO MY JEEP AND WHO KNOWS HOW MUCH TO THE OTHER VEHICLE. THERE IS A RECALL ON 2005 AND 2006 JEEP WRANGLERS FOR TRANSMISSION "PARK" PROBLEMS, I THINK THEY ARE MISSING A YEAR! *TR
I HAVE HAD A PROBLEM WITH MY SIX SPEED MANUAL TRANSMISSION IN MY 2005 JEEP WRANGLER SINCE JANUARY, 2006. WHILE MY VEHICLE WAS STILL UNDER WARRANTY I HAD THE DEALERSHIP TAKE A LOOK AT IT THEY TOLD ME THERE WAS NOTHING WRONG WITH IT. SINCE THEN I HAVE HAD THREE TRANSMISSIONS PUT IN MY JEEP AT MY COST AND IT STILL POPS OUT OF FIRS…
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I HAVE HAD A PROBLEM WITH MY SIX SPEED MANUAL TRANSMISSION IN MY 2005 JEEP WRANGLER SINCE JANUARY, 2006. WHILE MY VEHICLE WAS STILL UNDER WARRANTY I HAD THE DEALERSHIP TAKE A LOOK AT IT THEY TOLD ME THERE WAS NOTHING WRONG WITH IT. SINCE THEN I HAVE HAD THREE TRANSMISSIONS PUT IN MY JEEP AT MY COST AND IT STILL POPS OUT OF FIRST GEAR. IT SOUNDS LIKE SOMEBODY RAN INTO ME. THE DEALERSHIP AS I KNOW NOW WAS AWARE OF THE PROBLEM AND DID NOT WANT TO FIX IT. MY JEEP IS NO LONGER UNDER WARRANTY AND THANKS ALOT. *TR
MULTIPLE DEFECTIVE 6 SPEED MANUAL TRANSMISSIONS. I HAVE HAD THREE TRANSMISSIONS INSTALLED IN MY JEEP, AND ALL HAVE THE SAME PROBLEMS, HARD TO PULL OUT OF FIRST, AND GRINDING DURING UP SHIFTS FROM FIRST TO SECOND AND SECOND TO THIRD. I HAVE FOUND MULTIPLE OTHER OWNERS OF THE SAME VEHICLE ON THE INTERNET THAT HAVE THE SAME PROBLE…
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MULTIPLE DEFECTIVE 6 SPEED MANUAL TRANSMISSIONS. I HAVE HAD THREE TRANSMISSIONS INSTALLED IN MY JEEP, AND ALL HAVE THE SAME PROBLEMS, HARD TO PULL OUT OF FIRST, AND GRINDING DURING UP SHIFTS FROM FIRST TO SECOND AND SECOND TO THIRD. I HAVE FOUND MULTIPLE OTHER OWNERS OF THE SAME VEHICLE ON THE INTERNET THAT HAVE THE SAME PROBLEM, BUT CHRYSLER HAS NOT COME UP WITH FIX FOR THE PROBLEM. THE ISSUE CAN BE HAZARDOUS, IF YOU ARE TRYING TO ACCELERATE IN TRAFFIC, YOU CAN'T BECAUSE THE TRANSMISSION WON'T GO INTO GEAR. *TR
TL*THE CONTACT OWNS A 2008 JEEP WRANGLER SAHARA. WHILE DRIVING APPROXIMATELY 15 MPH ON NORMAL ROAD CONDITIONS, THE TRANSMISSION SLIPPED ERRATICALLY BETWEEN SECOND GEAR. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING AND THEY STATED THAT THE FAILURE WAS RELATED TO THE…
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TL*THE CONTACT OWNS A 2008 JEEP WRANGLER SAHARA. WHILE DRIVING APPROXIMATELY 15 MPH ON NORMAL ROAD CONDITIONS, THE TRANSMISSION SLIPPED ERRATICALLY BETWEEN SECOND GEAR. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING AND THEY STATED THAT THE FAILURE WAS RELATED TO THE TRANSMISSION PLATE. THE VEHICLE WAS REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 2,600 AND CURRENT MILEAGE WAS 2,900.
MY 2005 JEEP WRANGLER JUMPS OUT OF FIRST GEAR, IT SOUNDS LIKE SOMEONE HAS SLAMMED INTO ME. THE DEALERSHIP HAS REPLACED THE SHIFTERS AND THE SYNCHRONIZERS, IT STILL DOES THIS, THEY SAY THEY ARE NOT SPENDING ANY MORE MONEY TRYING TO REPAIR IT, EVEN THOUGH IT IS UNDER WARRANTY. COULD BE DEADLY IF YOU ARE PULLING OUT OR IF IT IS P…
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MY 2005 JEEP WRANGLER JUMPS OUT OF FIRST GEAR, IT SOUNDS LIKE SOMEONE HAS SLAMMED INTO ME. THE DEALERSHIP HAS REPLACED THE SHIFTERS AND THE SYNCHRONIZERS, IT STILL DOES THIS, THEY SAY THEY ARE NOT SPENDING ANY MORE MONEY TRYING TO REPAIR IT, EVEN THOUGH IT IS UNDER WARRANTY. COULD BE DEADLY IF YOU ARE PULLING OUT OR IF IT IS PARKED AND POPS OUT OF GEAR. *TR
Related Official recalls
624V572000 · Power Train:manual Transmission:control Module:software
Aug 1, 2024
Chrysler (FCA US, LLC) is recalling certain 2021 Jeep Wrangler and Jeep Gladiator vehicles that were previously remedied under NHTSA recall number 23V-116. The software for the powertrain control module may cause an engine stall, which can result in a loss of drive power.
Consequence & remedy
Consequence: A loss of drive power increases the risk of a crash.
Remedy: Dealers will update the powertrain control module software, free of charge. Owner notification letters were mailed August 15, 2024. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US LLC's number for this recall is 92B. Vehicles previously repaired under recall 23V-116 will need to have the new remedy completed.
18V280000 · Power Train:automatic Transmission
May 1, 2018
Chrysler (FCA US LLC) is recalling certain 2018 Dodge Charger, Durango and Challenger, Jeep Grand Cherokee and Wrangler, Chrysler 300, and RAM 1500 vehicles. An incorrect transmission park lock rod may have been installed in the transmission.
Consequence & remedy
Consequence: If the incorrect park lock rod is installed, the transmission may not shift into 'PARK' and keep the vehicle from moving, increasing the risk of unintended vehicle movement and the risk of a crash.
Remedy: Chrysler will notify owners, and dealers will install the correct park lock rod, free of charge. The recall began June 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U43.
13V234000 · Power Train:automatic Transmission:cooling Unit And Lines; Steering:hydraulic Power Assist:hose, Piping, And Connections
Jun 4, 2013
Chrysler Group LLC (Chrysler) is recalling certain model year 2012-2013 Jeep Wrangler vehicles equipped with a 3.6L engine and an automatic transmission and manufactured January 23, 2011, through February 23, 2013. The power steering line may contact and wear a hole in the transmission oil cooler line resulting in a loss of transmission fluid.
Consequence & remedy
Consequence: A loss of transmission fluid may result in a loss of transmission function which may increase the risk of a crash.
Remedy: Chrysler will notify owners, and dealers will replace the power steering return tube assembly, free of charge. The recall began on September 23, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N28.
Additional source detail variants (2)
Power Train:automatic Transmission:cooling Unit And Lines
Chrysler Group LLC (Chrysler) is recalling certain model year 2012-2013 Jeep Wrangler vehicles equipped with a 3.6L engine and an automatic transmission and manufactured January 23, 2011, through February 23, 2013. The power steering line may contact and wear a hole in the transmission oil cooler line resulting in a loss of transmission fluid.
Consequence: A loss of transmission fluid may result in a loss of transmission function which may increase the risk of a crash.
Remedy: Chrysler will notify owners, and dealers will replace the power steering return tube assembly, free of charge. The recall began on September 23, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N28.
Steering:hydraulic Power Assist:hose, Piping, And Connections
Chrysler Group LLC (Chrysler) is recalling certain model year 2012-2013 Jeep Wrangler vehicles equipped with a 3.6L engine and an automatic transmission and manufactured January 23, 2011, through February 23, 2013. The power steering line may contact and wear a hole in the transmission oil cooler line resulting in a loss of transmission fluid.
Consequence: A loss of transmission fluid may result in a loss of transmission function which may increase the risk of a crash.
Remedy: Chrysler will notify owners, and dealers will replace the power steering return tube assembly, free of charge. The recall began on September 23, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N28.
12V216000 · Power Train:automatic Transmission
May 16, 2012
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2010 JEEP WRANGLER VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION. THE TRANSMISSION SKID PLATE, WHICH IS CLOSE TO THE CATALYTIC CONVERTER, CAN COLLECT DEBRIS.
Consequence & remedy
Consequence: IF THIS OCCURS, THE DEBRIS CAN IGNITE WITHOUT WARNING, RESULTING IN A VEHICLE FIRE.
Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE SKID PLATE WITH A SKID BAR, FREE OF CHARGE. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
09V436000 · Power Train:automatic Transmission
Nov 5, 2009
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2008 JEEP WRANGLER VEHICLES MANUFACTURED FROM JUNE 2006 THROUGH JULY 2008, EQUIPPED WITH AUTOMATIC TRANSMISSIONS. THESE VEHICLES WERE NOT EQUIPPED WITH A TRANSMISSION FLUID TEMPERATURE WARNING SYSTEM.
Consequence & remedy
Consequence: FLUID COULD BOIL OVER AND MAY COME INTO CONTACT WITH A HOT ENGINE OR EXHAUST COMPONENT AND CAUSE A FIRE.
Remedy: DEALERS WILL INSPECT AND INSTALL A "HOTOIL" MESSAGE IN THE INSTRUMENT CLUSTER AND A CHIME INDICATING AN ELEVATED TRANSMISSION FLUID CONDITION. THE RECALL BEGAN ON FEBRUARY 22, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-835-1403.
05V460000 · Power Train:automatic Transmission
Oct 6, 2005
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
Consequence & remedy
Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
Related NHTSA investigations
3PE12009 · Skid Plate Debris Fires
Opened Mar 28, 2012 · Closed Aug 7, 2012
Status: closed (inferred from source dates) · Engine And Engine Cooling; Power Train:automatic Transmission
In a letter dated May 15, 2012, the Chrysler Group LLC (Chrysler) submitted a Defect Information Report to NHTSA identifying a safety defect regarding fires originating between the transmission skid plate and the exhaust catalyst in approximately 65,246 model year (MY) 2010 Jeep Wrangler 4x4 vehicles with automatic transmissions (NHTSA Recall 12V-216).According to Chrysler, changes to the exhaust system for MY 2010 resulted in reduced clearances between the exhaust catalyst and the skid plate.If debris collects in the area of the skid plate and is not removed, there is an increased potential for underbody debris fires.ODI's analysis of skid plate area fires in the MY 2010 Wrangler vehicles with automatic transmissions found that the rate increased significantly from approximately 1.7 fires per 100,000 vehicle years in the MY 2007 through 2009 vehicles with the prior exhaust design to approximately 14.8 fires per 100,000 vehicle years in MY 2010 vehicles, a nearly 800 percent increase.In analysis of both Vehicle Owner Questionnaire (VOQ) data submitted to the Office of Defects Investigation (ODI) and Chrysler's consumer complaint data submitted to ODI, 35 unique reports were identified by Chrysler alleging fire in subject vehicles with origins near the engine compartment or in the underbody area directly beneath and to the rear of the engine compartment.Chrysler's assessments of the 35 reports of fire were categorized by likely causes.Eleven of the fires were determined to be caused by skid plate debris accumulation and 4 additional fires were found to have originated in the area of the skid plate, but debris ignition could not be confirmed.An additional skid plate debris fire was reported to ODI after the recall announcement, bringing the total known fire count to 36, including 12 caused by skid plate debris and 4 originating in the skid plate area from unknown causes.Chrysler identified a design change to the exhaust system in MY 2010 that increased the possibility of debris contact with an exhaust catalyst.Beginning in MY 2011, the skid plate was replaced with a skid bar for weight reduction purposes.The skid bar having a much smaller surface area than the skid plate reduces the potential for debris entrapment.The recall remedy for recall 12V-216 will involve replacement of the skid plate with the skid bar.As background, the MY 2010 subject vehicles are a part of the JK generation of Jeep Wrangler vehicles that began production in MY 2007.Chrysler conducted a prior recall (09V-436) of MY 2007 and 2008 Jeep Wranglers for a defect involving overheated transmission fluid expulsion that could contact the exhaust and cause an engine compartment fire.The recall remedy was to add audible (chime) and visual warnings (hot oil message in the instrument cluster) to alert the driver that the vehicle was being operated with elevated transmission fluid temperatures.Chrysler enhanced the audible warning with a service campaign (J31) for MY 2009 and a portion of the subject MY 2010 vehicles.Transmission fluid expulsion has not been identified as the cause of any of the 36 fire incidents in the subject vehicles. No indications of a common causal pattern were evident in the remaining 20 fire incidents in the subject vehicles.Six (6) of the incidents appear to be related to improper wiring of various added aftermarket equipment, 2 appear to be related to improper oil change, 1 was related to a damaged transfer case, 1 was related to an electrical short circuit and the remaining 10 were of unknown origin.Accordingly, this Preliminary Evaluation is closed.The ODI reports cited above can be reviewed at www-odi.
Additional source detail variants (2)
Engine And Engine Cooling
In a letter dated May 15, 2012, the Chrysler Group LLC (Chrysler) submitted a Defect Information Report to NHTSA identifying a safety defect regarding fires originating between the transmission skid plate and the exhaust catalyst in approximately 65,246 model year (MY) 2010 Jeep Wrangler 4x4 vehicles with automatic transmissions (NHTSA Recall 12V-216).According to Chrysler, changes to the exhaust system for MY 2010 resulted in reduced clearances between the exhaust catalyst and the skid plate.If debris collects in the area of the skid plate and is not removed, there is an increased potential for underbody debris fires.ODI's analysis of skid plate area fires in the MY 2010 Wrangler vehicles with automatic transmissions found that the rate increased significantly from approximately 1.7 fires per 100,000 vehicle years in the MY 2007 through 2009 vehicles with the prior exhaust design to approximately 14.8 fires per 100,000 vehicle years in MY 2010 vehicles, a nearly 800 percent increase.In analysis of both Vehicle Owner Questionnaire (VOQ) data submitted to the Office of Defects Investigation (ODI) and Chrysler's consumer complaint data submitted to ODI, 35 unique reports were identified by Chrysler alleging fire in subject vehicles with origins near the engine compartment or in the underbody area directly beneath and to the rear of the engine compartment.Chrysler's assessments of the 35 reports of fire were categorized by likely causes.Eleven of the fires were determined to be caused by skid plate debris accumulation and 4 additional fires were found to have originated in the area of the skid plate, but debris ignition could not be confirmed.An additional skid plate debris fire was reported to ODI after the recall announcement, bringing the total known fire count to 36, including 12 caused by skid plate debris and 4 originating in the skid plate area from unknown causes.Chrysler identified a design change to the exhaust system in MY 2010 that increased the possibility of debris contact with an exhaust catalyst.Beginning in MY 2011, the skid plate was replaced with a skid bar for weight reduction purposes.The skid bar having a much smaller surface area than the skid plate reduces the potential for debris entrapment.The recall remedy for recall 12V-216 will involve replacement of the skid plate with the skid bar.As background, the MY 2010 subject vehicles are a part of the JK generation of Jeep Wrangler vehicles that began production in MY 2007.Chrysler conducted a prior recall (09V-436) of MY 2007 and 2008 Jeep Wranglers for a defect involving overheated transmission fluid expulsion that could contact the exhaust and cause an engine compartment fire.The recall remedy was to add audible (chime) and visual warnings (hot oil message in the instrument cluster) to alert the driver that the vehicle was being operated with elevated transmission fluid temperatures.Chrysler enhanced the audible warning with a service campaign (J31) for MY 2009 and a portion of the subject MY 2010 vehicles.Transmission fluid expulsion has not been identified as the cause of any of the 36 fire incidents in the subject vehicles. No indications of a common causal pattern were evident in the remaining 20 fire incidents in the subject vehicles.Six (6) of the incidents appear to be related to improper wiring of various added aftermarket equipment, 2 appear to be related to improper oil change, 1 was related to a damaged transfer case, 1 was related to an electrical short circuit and the remaining 10 were of unknown origin.Accordingly, this Preliminary Evaluation is closed.The ODI reports cited above can be reviewed at www-odi.
Power Train:automatic Transmission
In a letter dated May 15, 2012, the Chrysler Group LLC (Chrysler) submitted a Defect Information Report to NHTSA identifying a safety defect regarding fires originating between the transmission skid plate and the exhaust catalyst in approximately 65,246 model year (MY) 2010 Jeep Wrangler 4x4 vehicles with automatic transmissions (NHTSA Recall 12V-216).According to Chrysler, changes to the exhaust system for MY 2010 resulted in reduced clearances between the exhaust catalyst and the skid plate.If debris collects in the area of the skid plate and is not removed, there is an increased potential for underbody debris fires.ODI's analysis of skid plate area fires in the MY 2010 Wrangler vehicles with automatic transmissions found that the rate increased significantly from approximately 1.7 fires per 100,000 vehicle years in the MY 2007 through 2009 vehicles with the prior exhaust design to approximately 14.8 fires per 100,000 vehicle years in MY 2010 vehicles, a nearly 800 percent increase.In analysis of both Vehicle Owner Questionnaire (VOQ) data submitted to the Office of Defects Investigation (ODI) and Chrysler's consumer complaint data submitted to ODI, 35 unique reports were identified by Chrysler alleging fire in subject vehicles with origins near the engine compartment or in the underbody area directly beneath and to the rear of the engine compartment.Chrysler's assessments of the 35 reports of fire were categorized by likely causes.Eleven of the fires were determined to be caused by skid plate debris accumulation and 4 additional fires were found to have originated in the area of the skid plate, but debris ignition could not be confirmed.An additional skid plate debris fire was reported to ODI after the recall announcement, bringing the total known fire count to 36, including 12 caused by skid plate debris and 4 originating in the skid plate area from unknown causes.Chrysler identified a design change to the exhaust system in MY 2010 that increased the possibility of debris contact with an exhaust catalyst.Beginning in MY 2011, the skid plate was replaced with a skid bar for weight reduction purposes.The skid bar having a much smaller surface area than the skid plate reduces the potential for debris entrapment.The recall remedy for recall 12V-216 will involve replacement of the skid plate with the skid bar.As background, the MY 2010 subject vehicles are a part of the JK generation of Jeep Wrangler vehicles that began production in MY 2007.Chrysler conducted a prior recall (09V-436) of MY 2007 and 2008 Jeep Wranglers for a defect involving overheated transmission fluid expulsion that could contact the exhaust and cause an engine compartment fire.The recall remedy was to add audible (chime) and visual warnings (hot oil message in the instrument cluster) to alert the driver that the vehicle was being operated with elevated transmission fluid temperatures.Chrysler enhanced the audible warning with a service campaign (J31) for MY 2009 and a portion of the subject MY 2010 vehicles.Transmission fluid expulsion has not been identified as the cause of any of the 36 fire incidents in the subject vehicles. No indications of a common causal pattern were evident in the remaining 20 fire incidents in the subject vehicles.Six (6) of the incidents appear to be related to improper wiring of various added aftermarket equipment, 2 appear to be related to improper oil change, 1 was related to a damaged transfer case, 1 was related to an electrical short circuit and the remaining 10 were of unknown origin.Accordingly, this Preliminary Evaluation is closed.The ODI reports cited above can be reviewed at www-odi.
PE09037 · Transmission Overheating / Fire
Opened Aug 12, 2009 · Closed Nov 17, 2009
Status: closed (inferred from source dates) · Power Train; Power Train:automatic Transmission; Power Train:manual Transmission
IN A LETTER DATED NOVEMBER 3, 2009, CHRYSLER GROUP LLC (CHRYSLER), NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 161,000 MODEL YEAR (MY) 2007 AND 2008 JEEP WRANGLER VEHICLES BUILT WITH AUTOMATIC TRANSMISSIONS.CHRYSLER STATED THAT THESE VEHICLES WERE NOT EQUIPPED WITH A TRANSMISSION FLUID TEMPERATURE WARNING SYSTEM AND THE OPERATION OF THESE VEHICLES BEYOND THE LIMITS OF REASONABLE USAGE OVER A PERIOD OF TIME COULD RESULT IN TRANSMISSION FAILURE AND IN SOME CASES TRANSMISSION FLUID EXPULSION.THE EXPELLED FLUID COULD COME IN CONTACT WITH A HOT ENGINE OR EXHAUST COMPONENT AND CAUSE A FIRE.CHRYSLER WILL CONDUCT A SAFETY RECALL TO INSTALL A HOT OIL WARNING MESSAGE IN THE INSTRUMENT CLUSTER AND A CHIME INDICATING AN ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITION.AN OWNER'S MANUAL ADDENDUM STATING THE PURPOSE OF THE HOT OIL MESSAGE AND CHIME TO INCLUDE CAUTION AND WARNING STATEMENTS REGARDING ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITIONS WILL BE PROVIDED TO OWNERS.BASED ON CHRYSLER'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (3)
Power Train:automatic Transmission
IN A LETTER DATED NOVEMBER 3, 2009, CHRYSLER GROUP LLC (CHRYSLER), NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 161,000 MODEL YEAR (MY) 2007 AND 2008 JEEP WRANGLER VEHICLES BUILT WITH AUTOMATIC TRANSMISSIONS.CHRYSLER STATED THAT THESE VEHICLES WERE NOT EQUIPPED WITH A TRANSMISSION FLUID TEMPERATURE WARNING SYSTEM AND THE OPERATION OF THESE VEHICLES BEYOND THE LIMITS OF REASONABLE USAGE OVER A PERIOD OF TIME COULD RESULT IN TRANSMISSION FAILURE AND IN SOME CASES TRANSMISSION FLUID EXPULSION.THE EXPELLED FLUID COULD COME IN CONTACT WITH A HOT ENGINE OR EXHAUST COMPONENT AND CAUSE A FIRE.CHRYSLER WILL CONDUCT A SAFETY RECALL TO INSTALL A HOT OIL WARNING MESSAGE IN THE INSTRUMENT CLUSTER AND A CHIME INDICATING AN ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITION.AN OWNER'S MANUAL ADDENDUM STATING THE PURPOSE OF THE HOT OIL MESSAGE AND CHIME TO INCLUDE CAUTION AND WARNING STATEMENTS REGARDING ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITIONS WILL BE PROVIDED TO OWNERS.BASED ON CHRYSLER'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Power Train
IN A LETTER DATED NOVEMBER 3, 2009, CHRYSLER GROUP LLC (CHRYSLER), NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 161,000 MODEL YEAR (MY) 2007 AND 2008 JEEP WRANGLER VEHICLES BUILT WITH AUTOMATIC TRANSMISSIONS.CHRYSLER STATED THAT THESE VEHICLES WERE NOT EQUIPPED WITH A TRANSMISSION FLUID TEMPERATURE WARNING SYSTEM AND THE OPERATION OF THESE VEHICLES BEYOND THE LIMITS OF REASONABLE USAGE OVER A PERIOD OF TIME COULD RESULT IN TRANSMISSION FAILURE AND IN SOME CASES TRANSMISSION FLUID EXPULSION.THE EXPELLED FLUID COULD COME IN CONTACT WITH A HOT ENGINE OR EXHAUST COMPONENT AND CAUSE A FIRE.CHRYSLER WILL CONDUCT A SAFETY RECALL TO INSTALL A HOT OIL WARNING MESSAGE IN THE INSTRUMENT CLUSTER AND A CHIME INDICATING AN ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITION.AN OWNER'S MANUAL ADDENDUM STATING THE PURPOSE OF THE HOT OIL MESSAGE AND CHIME TO INCLUDE CAUTION AND WARNING STATEMENTS REGARDING ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITIONS WILL BE PROVIDED TO OWNERS.BASED ON CHRYSLER'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Power Train:manual Transmission
IN A LETTER DATED NOVEMBER 3, 2009, CHRYSLER GROUP LLC (CHRYSLER), NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 161,000 MODEL YEAR (MY) 2007 AND 2008 JEEP WRANGLER VEHICLES BUILT WITH AUTOMATIC TRANSMISSIONS.CHRYSLER STATED THAT THESE VEHICLES WERE NOT EQUIPPED WITH A TRANSMISSION FLUID TEMPERATURE WARNING SYSTEM AND THE OPERATION OF THESE VEHICLES BEYOND THE LIMITS OF REASONABLE USAGE OVER A PERIOD OF TIME COULD RESULT IN TRANSMISSION FAILURE AND IN SOME CASES TRANSMISSION FLUID EXPULSION.THE EXPELLED FLUID COULD COME IN CONTACT WITH A HOT ENGINE OR EXHAUST COMPONENT AND CAUSE A FIRE.CHRYSLER WILL CONDUCT A SAFETY RECALL TO INSTALL A HOT OIL WARNING MESSAGE IN THE INSTRUMENT CLUSTER AND A CHIME INDICATING AN ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITION.AN OWNER'S MANUAL ADDENDUM STATING THE PURPOSE OF THE HOT OIL MESSAGE AND CHIME TO INCLUDE CAUTION AND WARNING STATEMENTS REGARDING ELEVATED TRANSMISSION FLUID TEMPERATURE CONDITIONS WILL BE PROVIDED TO OWNERS.BASED ON CHRYSLER'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
PE07027 · Engine Stalling & Electric Power Loss
Opened May 29, 2007 · Closed Aug 2, 2007
Status: closed (inferred from source dates) · Electrical System; Engine And Engine Cooling; Power Train:automatic Transmission; Power Train:manual Transmission
ON JULY 3, 2007, DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA DESCRIBING A DEFECT THAT COULD RESULT IN ENGINE STALL WHILE DRIVING IN APPROXIMATELY 80,894 MODEL YEAR (MY) 2007 JEEP WRANGLER AND DODGE NITRO VEHICLES MANUFACTURED BETWEEN JANUARY 30, 2006 AND JANUARY 22, 2007 (NHTSA RECALL 07V-291, DCC RECALL G25).ACCORDING TO DCC, THE TOTALLY INTEGRATED POWER MODULE (TIPM) IN THESE VEHICLES WAS PROGRAMMED WITH SOFTWARE THAT MAY ALLOW THE ENGINE TO STALL UNDER CERTAIN CONDITIONS.DCC WILL REPROGRAM THE TIPM IN THE RECALLED VEHICLES WITH REVISED SOFTWARE. ODI OPENED PE07-027 ON MAY 29, 2007, BASED ON 53 COMPLAINTS ALLEGING ENGINE STALL AND/OR LOSS OF ELECTRICAL POWER IN MY 2007 JEEP WRANGLER VEHICLES.ODI WAS ALSO MONITORING SIMILAR COMPLAINTS IN MY 2007 DODGE NITRO VEHICLES.DCC'S ANALYSIS OF COMPLAINTS TO DCC AND NHTSA FOUND THAT MANY DESCRIBED EVENTS WITH A MOMENTARY LOSS OF ELECTRICAL POWER INSIDE THE VEHICLE AND A CORRESPONDING LOSS OF ENGINE POWER.MANY OF THE REPORTS ALSO INDICATED THAT THE INSTRUMENT CLUSTER TELLTALE LAMPS MOMENTARILY ILLUMINATED DURING THE EVENT. DCC'S ENGINEERING ANALYSIS DETERMINED THAT THE TIPM COULD INITIATE AN INTERNAL RESET CYCLE LASTING APPROXIMATELY 75 MS IN RESPONSE TO ERROR MESSAGES ON THE COMMUNICATION BUS.THE KEY ON SIGNAL FROM THE TIPM TO THE POWERTRAIN CONTROL MODULE (PCM) IS LOST DURING A TIPM RESET.IF THE PCM LOSES THE KEY ON SIGNAL FOR LONGER THAN 40 MS, IT INTERPRETS IT AS THE VEHICLE IGNITION BEING TURNED OFF AND BEGINS A POWER DOWN ROUTINE.AFTER THE TIPM RESET, THE KEY ON SIGNAL IS RESTORED AND THE PCM POWERS BACK UP.IF THE ROTATING COMPONENTS OF THE ENGINE CONTAIN SUFFICIENT INERTIA, THE VEHICLE MAY RESTART WITH NO INPUT FROM THE OPERATOR AS REPORTED IN SOME OF THE COMPLAINTS.IF THE ENGINE DOES NOT RESTART IN THIS MANNER, IT CAN BE RESTARTED BY THE OPERATOR.A REVISION TO THE TIPM SOFTWARE ON JANUARY 22, 2007 CHANGED THE TIPM RESET TIME TO 17 MS, REMOVING THE POTENTIAL FOR PCM POWER DOWN AND ENGINE STALL. ODI HAS RECEIVED 178 COMPLAINTS POTENTIALLY RELATED TO THE ALLEGED DEFECT IN MY 2007 JEEP WRANGLER VEHICLES AND 52 COMPLAINTS INVOLVING MY 2007 DODGE NITRO VEHICLES.TWO OF THE NITRO COMPLAINTS ALLEGE THAT A CRASH RESULTED FROM AN ENGINE STALL INCIDENT, ONE OF WHICH CAUSED MINOR INJURIES TO A PASSENGER.AS OF JUNE 1, 2007, DCC IDENTIFIED 151 WRANGLER COMPLAINTS AND 128 NITRO COMPLAINTS. THIS INVESTIGATION HAS BEEN CLOSED WITH DCC'S RECALL.
Additional source detail variants (4)
Electrical System
ON JULY 3, 2007, DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA DESCRIBING A DEFECT THAT COULD RESULT IN ENGINE STALL WHILE DRIVING IN APPROXIMATELY 80,894 MODEL YEAR (MY) 2007 JEEP WRANGLER AND DODGE NITRO VEHICLES MANUFACTURED BETWEEN JANUARY 30, 2006 AND JANUARY 22, 2007 (NHTSA RECALL 07V-291, DCC RECALL G25).ACCORDING TO DCC, THE TOTALLY INTEGRATED POWER MODULE (TIPM) IN THESE VEHICLES WAS PROGRAMMED WITH SOFTWARE THAT MAY ALLOW THE ENGINE TO STALL UNDER CERTAIN CONDITIONS.DCC WILL REPROGRAM THE TIPM IN THE RECALLED VEHICLES WITH REVISED SOFTWARE. ODI OPENED PE07-027 ON MAY 29, 2007, BASED ON 53 COMPLAINTS ALLEGING ENGINE STALL AND/OR LOSS OF ELECTRICAL POWER IN MY 2007 JEEP WRANGLER VEHICLES.ODI WAS ALSO MONITORING SIMILAR COMPLAINTS IN MY 2007 DODGE NITRO VEHICLES.DCC'S ANALYSIS OF COMPLAINTS TO DCC AND NHTSA FOUND THAT MANY DESCRIBED EVENTS WITH A MOMENTARY LOSS OF ELECTRICAL POWER INSIDE THE VEHICLE AND A CORRESPONDING LOSS OF ENGINE POWER.MANY OF THE REPORTS ALSO INDICATED THAT THE INSTRUMENT CLUSTER TELLTALE LAMPS MOMENTARILY ILLUMINATED DURING THE EVENT. DCC'S ENGINEERING ANALYSIS DETERMINED THAT THE TIPM COULD INITIATE AN INTERNAL RESET CYCLE LASTING APPROXIMATELY 75 MS IN RESPONSE TO ERROR MESSAGES ON THE COMMUNICATION BUS.THE KEY ON SIGNAL FROM THE TIPM TO THE POWERTRAIN CONTROL MODULE (PCM) IS LOST DURING A TIPM RESET.IF THE PCM LOSES THE KEY ON SIGNAL FOR LONGER THAN 40 MS, IT INTERPRETS IT AS THE VEHICLE IGNITION BEING TURNED OFF AND BEGINS A POWER DOWN ROUTINE.AFTER THE TIPM RESET, THE KEY ON SIGNAL IS RESTORED AND THE PCM POWERS BACK UP.IF THE ROTATING COMPONENTS OF THE ENGINE CONTAIN SUFFICIENT INERTIA, THE VEHICLE MAY RESTART WITH NO INPUT FROM THE OPERATOR AS REPORTED IN SOME OF THE COMPLAINTS.IF THE ENGINE DOES NOT RESTART IN THIS MANNER, IT CAN BE RESTARTED BY THE OPERATOR.A REVISION TO THE TIPM SOFTWARE ON JANUARY 22, 2007 CHANGED THE TIPM RESET TIME TO 17 MS, REMOVING THE POTENTIAL FOR PCM POWER DOWN AND ENGINE STALL. ODI HAS RECEIVED 178 COMPLAINTS POTENTIALLY RELATED TO THE ALLEGED DEFECT IN MY 2007 JEEP WRANGLER VEHICLES AND 52 COMPLAINTS INVOLVING MY 2007 DODGE NITRO VEHICLES.TWO OF THE NITRO COMPLAINTS ALLEGE THAT A CRASH RESULTED FROM AN ENGINE STALL INCIDENT, ONE OF WHICH CAUSED MINOR INJURIES TO A PASSENGER.AS OF JUNE 1, 2007, DCC IDENTIFIED 151 WRANGLER COMPLAINTS AND 128 NITRO COMPLAINTS. THIS INVESTIGATION HAS BEEN CLOSED WITH DCC'S RECALL.
Engine And Engine Cooling
ON JULY 3, 2007, DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA DESCRIBING A DEFECT THAT COULD RESULT IN ENGINE STALL WHILE DRIVING IN APPROXIMATELY 80,894 MODEL YEAR (MY) 2007 JEEP WRANGLER AND DODGE NITRO VEHICLES MANUFACTURED BETWEEN JANUARY 30, 2006 AND JANUARY 22, 2007 (NHTSA RECALL 07V-291, DCC RECALL G25).ACCORDING TO DCC, THE TOTALLY INTEGRATED POWER MODULE (TIPM) IN THESE VEHICLES WAS PROGRAMMED WITH SOFTWARE THAT MAY ALLOW THE ENGINE TO STALL UNDER CERTAIN CONDITIONS.DCC WILL REPROGRAM THE TIPM IN THE RECALLED VEHICLES WITH REVISED SOFTWARE. ODI OPENED PE07-027 ON MAY 29, 2007, BASED ON 53 COMPLAINTS ALLEGING ENGINE STALL AND/OR LOSS OF ELECTRICAL POWER IN MY 2007 JEEP WRANGLER VEHICLES.ODI WAS ALSO MONITORING SIMILAR COMPLAINTS IN MY 2007 DODGE NITRO VEHICLES.DCC'S ANALYSIS OF COMPLAINTS TO DCC AND NHTSA FOUND THAT MANY DESCRIBED EVENTS WITH A MOMENTARY LOSS OF ELECTRICAL POWER INSIDE THE VEHICLE AND A CORRESPONDING LOSS OF ENGINE POWER.MANY OF THE REPORTS ALSO INDICATED THAT THE INSTRUMENT CLUSTER TELLTALE LAMPS MOMENTARILY ILLUMINATED DURING THE EVENT. DCC'S ENGINEERING ANALYSIS DETERMINED THAT THE TIPM COULD INITIATE AN INTERNAL RESET CYCLE LASTING APPROXIMATELY 75 MS IN RESPONSE TO ERROR MESSAGES ON THE COMMUNICATION BUS.THE KEY ON SIGNAL FROM THE TIPM TO THE POWERTRAIN CONTROL MODULE (PCM) IS LOST DURING A TIPM RESET.IF THE PCM LOSES THE KEY ON SIGNAL FOR LONGER THAN 40 MS, IT INTERPRETS IT AS THE VEHICLE IGNITION BEING TURNED OFF AND BEGINS A POWER DOWN ROUTINE.AFTER THE TIPM RESET, THE KEY ON SIGNAL IS RESTORED AND THE PCM POWERS BACK UP.IF THE ROTATING COMPONENTS OF THE ENGINE CONTAIN SUFFICIENT INERTIA, THE VEHICLE MAY RESTART WITH NO INPUT FROM THE OPERATOR AS REPORTED IN SOME OF THE COMPLAINTS.IF THE ENGINE DOES NOT RESTART IN THIS MANNER, IT CAN BE RESTARTED BY THE OPERATOR.A REVISION TO THE TIPM SOFTWARE ON JANUARY 22, 2007 CHANGED THE TIPM RESET TIME TO 17 MS, REMOVING THE POTENTIAL FOR PCM POWER DOWN AND ENGINE STALL. ODI HAS RECEIVED 178 COMPLAINTS POTENTIALLY RELATED TO THE ALLEGED DEFECT IN MY 2007 JEEP WRANGLER VEHICLES AND 52 COMPLAINTS INVOLVING MY 2007 DODGE NITRO VEHICLES.TWO OF THE NITRO COMPLAINTS ALLEGE THAT A CRASH RESULTED FROM AN ENGINE STALL INCIDENT, ONE OF WHICH CAUSED MINOR INJURIES TO A PASSENGER.AS OF JUNE 1, 2007, DCC IDENTIFIED 151 WRANGLER COMPLAINTS AND 128 NITRO COMPLAINTS. THIS INVESTIGATION HAS BEEN CLOSED WITH DCC'S RECALL.
Power Train:automatic Transmission
ON JULY 3, 2007, DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA DESCRIBING A DEFECT THAT COULD RESULT IN ENGINE STALL WHILE DRIVING IN APPROXIMATELY 80,894 MODEL YEAR (MY) 2007 JEEP WRANGLER AND DODGE NITRO VEHICLES MANUFACTURED BETWEEN JANUARY 30, 2006 AND JANUARY 22, 2007 (NHTSA RECALL 07V-291, DCC RECALL G25).ACCORDING TO DCC, THE TOTALLY INTEGRATED POWER MODULE (TIPM) IN THESE VEHICLES WAS PROGRAMMED WITH SOFTWARE THAT MAY ALLOW THE ENGINE TO STALL UNDER CERTAIN CONDITIONS.DCC WILL REPROGRAM THE TIPM IN THE RECALLED VEHICLES WITH REVISED SOFTWARE. ODI OPENED PE07-027 ON MAY 29, 2007, BASED ON 53 COMPLAINTS ALLEGING ENGINE STALL AND/OR LOSS OF ELECTRICAL POWER IN MY 2007 JEEP WRANGLER VEHICLES.ODI WAS ALSO MONITORING SIMILAR COMPLAINTS IN MY 2007 DODGE NITRO VEHICLES.DCC'S ANALYSIS OF COMPLAINTS TO DCC AND NHTSA FOUND THAT MANY DESCRIBED EVENTS WITH A MOMENTARY LOSS OF ELECTRICAL POWER INSIDE THE VEHICLE AND A CORRESPONDING LOSS OF ENGINE POWER.MANY OF THE REPORTS ALSO INDICATED THAT THE INSTRUMENT CLUSTER TELLTALE LAMPS MOMENTARILY ILLUMINATED DURING THE EVENT. DCC'S ENGINEERING ANALYSIS DETERMINED THAT THE TIPM COULD INITIATE AN INTERNAL RESET CYCLE LASTING APPROXIMATELY 75 MS IN RESPONSE TO ERROR MESSAGES ON THE COMMUNICATION BUS.THE KEY ON SIGNAL FROM THE TIPM TO THE POWERTRAIN CONTROL MODULE (PCM) IS LOST DURING A TIPM RESET.IF THE PCM LOSES THE KEY ON SIGNAL FOR LONGER THAN 40 MS, IT INTERPRETS IT AS THE VEHICLE IGNITION BEING TURNED OFF AND BEGINS A POWER DOWN ROUTINE.AFTER THE TIPM RESET, THE KEY ON SIGNAL IS RESTORED AND THE PCM POWERS BACK UP.IF THE ROTATING COMPONENTS OF THE ENGINE CONTAIN SUFFICIENT INERTIA, THE VEHICLE MAY RESTART WITH NO INPUT FROM THE OPERATOR AS REPORTED IN SOME OF THE COMPLAINTS.IF THE ENGINE DOES NOT RESTART IN THIS MANNER, IT CAN BE RESTARTED BY THE OPERATOR.A REVISION TO THE TIPM SOFTWARE ON JANUARY 22, 2007 CHANGED THE TIPM RESET TIME TO 17 MS, REMOVING THE POTENTIAL FOR PCM POWER DOWN AND ENGINE STALL. ODI HAS RECEIVED 178 COMPLAINTS POTENTIALLY RELATED TO THE ALLEGED DEFECT IN MY 2007 JEEP WRANGLER VEHICLES AND 52 COMPLAINTS INVOLVING MY 2007 DODGE NITRO VEHICLES.TWO OF THE NITRO COMPLAINTS ALLEGE THAT A CRASH RESULTED FROM AN ENGINE STALL INCIDENT, ONE OF WHICH CAUSED MINOR INJURIES TO A PASSENGER.AS OF JUNE 1, 2007, DCC IDENTIFIED 151 WRANGLER COMPLAINTS AND 128 NITRO COMPLAINTS. THIS INVESTIGATION HAS BEEN CLOSED WITH DCC'S RECALL.
Power Train:manual Transmission
ON JULY 3, 2007, DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA DESCRIBING A DEFECT THAT COULD RESULT IN ENGINE STALL WHILE DRIVING IN APPROXIMATELY 80,894 MODEL YEAR (MY) 2007 JEEP WRANGLER AND DODGE NITRO VEHICLES MANUFACTURED BETWEEN JANUARY 30, 2006 AND JANUARY 22, 2007 (NHTSA RECALL 07V-291, DCC RECALL G25).ACCORDING TO DCC, THE TOTALLY INTEGRATED POWER MODULE (TIPM) IN THESE VEHICLES WAS PROGRAMMED WITH SOFTWARE THAT MAY ALLOW THE ENGINE TO STALL UNDER CERTAIN CONDITIONS.DCC WILL REPROGRAM THE TIPM IN THE RECALLED VEHICLES WITH REVISED SOFTWARE. ODI OPENED PE07-027 ON MAY 29, 2007, BASED ON 53 COMPLAINTS ALLEGING ENGINE STALL AND/OR LOSS OF ELECTRICAL POWER IN MY 2007 JEEP WRANGLER VEHICLES.ODI WAS ALSO MONITORING SIMILAR COMPLAINTS IN MY 2007 DODGE NITRO VEHICLES.DCC'S ANALYSIS OF COMPLAINTS TO DCC AND NHTSA FOUND THAT MANY DESCRIBED EVENTS WITH A MOMENTARY LOSS OF ELECTRICAL POWER INSIDE THE VEHICLE AND A CORRESPONDING LOSS OF ENGINE POWER.MANY OF THE REPORTS ALSO INDICATED THAT THE INSTRUMENT CLUSTER TELLTALE LAMPS MOMENTARILY ILLUMINATED DURING THE EVENT. DCC'S ENGINEERING ANALYSIS DETERMINED THAT THE TIPM COULD INITIATE AN INTERNAL RESET CYCLE LASTING APPROXIMATELY 75 MS IN RESPONSE TO ERROR MESSAGES ON THE COMMUNICATION BUS.THE KEY ON SIGNAL FROM THE TIPM TO THE POWERTRAIN CONTROL MODULE (PCM) IS LOST DURING A TIPM RESET.IF THE PCM LOSES THE KEY ON SIGNAL FOR LONGER THAN 40 MS, IT INTERPRETS IT AS THE VEHICLE IGNITION BEING TURNED OFF AND BEGINS A POWER DOWN ROUTINE.AFTER THE TIPM RESET, THE KEY ON SIGNAL IS RESTORED AND THE PCM POWERS BACK UP.IF THE ROTATING COMPONENTS OF THE ENGINE CONTAIN SUFFICIENT INERTIA, THE VEHICLE MAY RESTART WITH NO INPUT FROM THE OPERATOR AS REPORTED IN SOME OF THE COMPLAINTS.IF THE ENGINE DOES NOT RESTART IN THIS MANNER, IT CAN BE RESTARTED BY THE OPERATOR.A REVISION TO THE TIPM SOFTWARE ON JANUARY 22, 2007 CHANGED THE TIPM RESET TIME TO 17 MS, REMOVING THE POTENTIAL FOR PCM POWER DOWN AND ENGINE STALL. ODI HAS RECEIVED 178 COMPLAINTS POTENTIALLY RELATED TO THE ALLEGED DEFECT IN MY 2007 JEEP WRANGLER VEHICLES AND 52 COMPLAINTS INVOLVING MY 2007 DODGE NITRO VEHICLES.TWO OF THE NITRO COMPLAINTS ALLEGE THAT A CRASH RESULTED FROM AN ENGINE STALL INCIDENT, ONE OF WHICH CAUSED MINOR INJURIES TO A PASSENGER.AS OF JUNE 1, 2007, DCC IDENTIFIED 151 WRANGLER COMPLAINTS AND 128 NITRO COMPLAINTS. THIS INVESTIGATION HAS BEEN CLOSED WITH DCC'S RECALL.