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2004 Jeep Wrangler

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Jeep Wrangler do not stand out strongly from the model-year median of 265.

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When problems were reported

Mileage at the reported incident

164 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports7 fire reports9 injury reports

Fuel System, Gasoline complaints

8 reports
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98,000 miles · Dec 14, 2014
Fuel System, Gasoline

I DROVE TO THE GAS STATION ONE MORNING FILLED MY GAS TANK WHEN I GOT HOME AND PARKED ON THE DRIVE WAY; I GOT OFF THE JEEP I SMELLED GAS WHEN I LOOKED BACK BEHIND THE JEEP I SAW GAS RUNNING DOWN FROM THE TOP OF THE GAS TANK . …

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I DROVE TO THE GAS STATION ONE MORNING FILLED MY GAS TANK WHEN I GOT HOME AND PARKED ON THE DRIVE WAY; I GOT OFF THE JEEP I SMELLED GAS WHEN I LOOKED BACK BEHIND THE JEEP I SAW GAS RUNNING DOWN FROM THE TOP OF THE GAS TANK . [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10664147

53,297 miles · Jun 29, 2011
Fuel System, Gasoline

VEHICLE STOPPED RUNNING WHILE DRIVING LOCALLY. STEERING AND BRAKING BECAME DIFFICULT. COULD HAVE BEEN DANGEROUS AT HIGHER SPEED. DIAGNOSIS BY A LOCAL MECHANIC (SUPERIOR COLLISION & AUTO SERVICE, GARDNERVILLE, NV 775-782-2966) WAS AN INTERNAL SHORT IN THE FUEL PUMP MODULE WHICH CAUSED THE FUEL PUMP TO STOP OPERATING AND THE ENGIN…

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VEHICLE STOPPED RUNNING WHILE DRIVING LOCALLY. STEERING AND BRAKING BECAME DIFFICULT. COULD HAVE BEEN DANGEROUS AT HIGHER SPEED. DIAGNOSIS BY A LOCAL MECHANIC (SUPERIOR COLLISION & AUTO SERVICE, GARDNERVILLE, NV 775-782-2966) WAS AN INTERNAL SHORT IN THE FUEL PUMP MODULE WHICH CAUSED THE FUEL PUMP TO STOP OPERATING AND THE ENGINE TO QUIT. THE FUEL PUMP MODULE IS LOCATED INSIDE THE FUEL TANK, IN THE DIRECT PRESENCE OF GASOLINE AND GASOLINE VAPOR. UPON EXAMINING THE FUEL PUMP MODULE THE MECHANIC DETERMINED THAT THE WIRING LEADS TO THE PUMP UNIT HAD SHORTED AGAINST THE MODULE'S ALUMINUM HOUSING DUE TO CHAFING OF THE WIRING INSULATION ON THE EDGE OF THE HOUSING. THEY AND I BELIEVE THAT IF THIS SHORT HAD CAUSED A SPARK IT COULD HAVE IGNITED THE FUEL IN THE TANK, CAUSING AN EXPLOSION OR FIRE. I HAVE OWNED THIS VEHICLE SINCE NEW AND THIS PART HAD NEVER BEEN SERVICED OR REPLACED. IT WAS AS INSTALLED AT THE FACTORY. TO CORRECT THIS THE MECHANIC INSTALLED A NEW FUEL PUMP MODULE. HE SAID THE WIRING ON THE REPLACEMENT MODULE APPEARS TO HAVE BEEN ROUTED MORE CAREFULLY TO AVOID THIS PROBLEM. I HAVE THE FAULTY MODULE IN MY POSSESSION. *TR

NHTSA ODI #10409402

94,000 miles · Sep 27, 2010
Fuel System, Gasoline

MY 2004 JEEP WRANGLER UNLIMITED HAS 94,000 MILES AND RECENTLY STARTED TO SPILL FUEL DURING REFUELING. WILE PUMPING GAS THE PUMP AUTO SHUT OFF WONT KICK IN . *TR

NHTSA ODI #10357964

32,500 miles · Mar 8, 2010
Fuel System, GasolineUnknown Or Other

GAS OVERFLOWS BEFORE FUEL NOZZEL SHUTS OFF WHEN FILLING TANK. *TR

NHTSA ODI #10317906

28,887 miles · Feb 28, 2010
Fuel System, Gasoline

MY 2004 JEEP WRANGLER UNLIMITED KEEPS OVERFLOWING WITH FUEL AT THE PUMP. WHETHER THE JEEP IS FILLED FROM EMPTY OR PARTIALLY FULL IT DOES NOT MATTER. FUEL KEEPS SPITTING OUT OF THE FILLER NECK ONCE THE JEEP IS FULL. I AM TIRED OF GETTING FUEL ALL DOWN THE SIDE OF THE JEEP, ON THE GROUND, AND ON MYSELF. SOMETHING NEEDS TO BE DONE …

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MY 2004 JEEP WRANGLER UNLIMITED KEEPS OVERFLOWING WITH FUEL AT THE PUMP. WHETHER THE JEEP IS FILLED FROM EMPTY OR PARTIALLY FULL IT DOES NOT MATTER. FUEL KEEPS SPITTING OUT OF THE FILLER NECK ONCE THE JEEP IS FULL. I AM TIRED OF GETTING FUEL ALL DOWN THE SIDE OF THE JEEP, ON THE GROUND, AND ON MYSELF. SOMETHING NEEDS TO BE DONE ABOUT THIS. *TR

NHTSA ODI #10314946

74,950 miles · Feb 19, 2010
Fuel System, Gasoline

EVERY TIME I FUEL MY 2004 JEEP WRANGLER THE FUEL SPLASHES ALL OVER AROUND THE GAS CAP. I THINK THIS IS A MAJOR PROBLEM BECAUSE OF A CHANCE OF FIRE. ALOT OF JEEP WRANGLER OWNERS ARE HAVING THIS PROBLEM AND ITS ONLY A MATER OF TIME BEFORE A FIRE HAPPENS. *TR

NHTSA ODI #10311973

Mileage unknown · Nov 9, 2004
Fuel System, GasolineCrashFireInjury

THE VEHICLE CAUGHT ON FIRE. *NM THE CONSUMER WAS HIT ON THE PASSENGER SIDE DOOR CAUSING THE OTHER DRIVERS BUMPER TO WEDGE INTO THE CONSUMERS GAS TANK. THE BACK DOOR OF THE CONSUMERS JEEP WAS TORN OFF ALONG WITH THE SPARE TIRE. THE CONSUMERS JEEP DID NOT STOP UNTIL IT FLIPPED OVER. THE CONSUMER STATED THAT THE STURDY JEEP SA…

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THE VEHICLE CAUGHT ON FIRE. *NM THE CONSUMER WAS HIT ON THE PASSENGER SIDE DOOR CAUSING THE OTHER DRIVERS BUMPER TO WEDGE INTO THE CONSUMERS GAS TANK. THE BACK DOOR OF THE CONSUMERS JEEP WAS TORN OFF ALONG WITH THE SPARE TIRE. THE CONSUMERS JEEP DID NOT STOP UNTIL IT FLIPPED OVER. THE CONSUMER STATED THAT THE STURDY JEEP SAVED HER LIFE. THE CONSUMER PURCHASED THE SAME VEHICLE AND THE GAS TANK BLEW UP. THE CONSUMER SON BARELY ESCAPED DUE TO THE FLAMABLE SEATS. THE JEEP BURNED TO THE GROUND. *TC

NHTSA ODI #10101458

200 miles · May 20, 2004
Fuel System, Gasoline

THERE WERE GAS FUMES COMING INTO THE VEHICLE THROUGH THE VENTS DUE TO A LEAK IN THE GAS LINE. IT WAS REPAIRED. HOWEVER, THE PROBLEM RECURRED. DEALER COULD NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10074001

Official recalls

1

04V048000 · Equipment:other:labels

Feb 3, 2004

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A RECENT SOFTWARE PROGRAMMING ERROR, THE TIRE, WHEEL, AND INFLATION PRESSURE INFORMATION WAS INADVERTENTLY OMITTED FROM THE VEHICLE CERTIFICATION LABEL.

Consequence & remedy

Consequence: THE VEHICLE OWNER WOULD NOT BE AWARE OF THE TIRE, WHEEL, AND INFLATION PRESSURE INFORMATION FOR THEIR VEHICLE.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECTED TIRE CERTIFICATION LABEL. OWNER NOTIFICATION BEGAN ON MARCH 1, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

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