Initially had loss of cabin heat. Later, vehicle randomly overheated. Repair shop replaced EGR due to finding confidant buildup of water/coolant mix. Within one week, problem returned. Dealer notified me that while replacing another part they found a TSB for coolant leakage into exhaust that was consistent with my issue. A…
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Initially had loss of cabin heat. Later, vehicle randomly overheated. Repair shop replaced EGR due to finding confidant buildup of water/coolant mix. Within one week, problem returned. Dealer notified me that while replacing another part they found a TSB for coolant leakage into exhaust that was consistent with my issue. After research, it is clear that this is a widespread failure and should be a recall.
NHTSA ODI #11571605
Mileage unknown · Jan 16, 2024
Engine
Hyundai 2021 Sonata Hybrid. Blown head gasket. Reported 1,000 miles after warranty expired. Car was in the shop for Hybrid battery issues. Repair completed. 2 weeks later smoke coming from the exhaust. Hyundai says blown head gasket - will not honor warranty as I was just a few thousand miles over warranty. Seems to be a …
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Hyundai 2021 Sonata Hybrid. Blown head gasket. Reported 1,000 miles after warranty expired. Car was in the shop for Hybrid battery issues. Repair completed. 2 weeks later smoke coming from the exhaust. Hyundai says blown head gasket - will not honor warranty as I was just a few thousand miles over warranty. Seems to be a common problem with the Hyundai not honoring the warranty.
NHTSA ODI #11565750
Mileage unknown · Dec 30, 2023
EngineUnknown Or Other
Antifreeze is coming out of the exhaust. Heater is only blowing cold air. Repair shop said it is a common problem with the Hyundai hybrids. Was told I had to take it back to the dealership. The y repair shop said this is very common and is wondering why a recall has not been issued by the NTHSB. Dealership has been unrespon…
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Antifreeze is coming out of the exhaust. Heater is only blowing cold air. Repair shop said it is a common problem with the Hyundai hybrids. Was told I had to take it back to the dealership. The y repair shop said this is very common and is wondering why a recall has not been issued by the NTHSB. Dealership has been unresponsive.
NHTSA ODI #11562721
Mileage unknown · Dec 19, 2023
Engine
My vehicle's heat stopped working suddenly. A short while later, I received and overheat warning for the engine. I had to stop repeatedly on the shoulder of the highway to allow the car to cool so I could move it to a safe space at the next exit. The dealer has confirmed that the coolant was leaking into the exhaust system an…
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My vehicle's heat stopped working suddenly. A short while later, I received and overheat warning for the engine. I had to stop repeatedly on the shoulder of the highway to allow the car to cool so I could move it to a safe space at the next exit. The dealer has confirmed that the coolant was leaking into the exhaust system and burning up. This resulted in white smoke, inconsistent power, and a stumbling engine when it would switch over from the electric to the gas engine. This problem comes on suddenly and can leave you in a very bad situation since there is no warning to this problem. The dealer reported my car had no coolant left in it which is why it was frequently overheating. I have read about this problem on many online forums and it seems to be very common in this car. Hyundai needs to create a fix.
NHTSA ODI #11560898
Mileage unknown · Dec 4, 2023
EnginePower Train
While driving, engine alerted that it was overheating. Pulled over and coolant was very low, so I refilled it and then while driving to my family's garage to use the lift, saw white exhaust smoke. Took it to an independent mechanic, and in the ~10 mile trip there, over a quart of coolant had been burned off. He was able to repro…
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While driving, engine alerted that it was overheating. Pulled over and coolant was very low, so I refilled it and then while driving to my family's garage to use the lift, saw white exhaust smoke. Took it to an independent mechanic, and in the ~10 mile trip there, over a quart of coolant had been burned off. He was able to reproduce the issue. No issues with the engine operation, it runs well and efficient, no check engine light. Mechanic found that a coolant line runs to the middle of the exhaust system and that this seems to be the issue. Other owners seem to have reported this same issue with this same model and roughly the same year, in which the muffler assembly needs replaced due to coolant leaking into the exhaust. Only prior issue was less warm air out of the vents for the previous week or so, but no other issues or warnings.
NHTSA ODI #11558373
Mileage unknown · Nov 23, 2023
Engine
the coolant reservoir has been dropping showing levels below min even after topping it off
NHTSA ODI #11556589
Mileage unknown · Oct 3, 2023
Engine
Discovered that I had no engine heat to use in the cabin with cooler outside temps. Checked coolant tank. Was nearly bone dry. 2021 hybrid is under warranty with only 35K miles on it and regular scheduled maintenance. Have also noticed puffs of white smoke upon easy acceleration and switching from battery to gas. Refilled engine…
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Discovered that I had no engine heat to use in the cabin with cooler outside temps. Checked coolant tank. Was nearly bone dry. 2021 hybrid is under warranty with only 35K miles on it and regular scheduled maintenance. Have also noticed puffs of white smoke upon easy acceleration and switching from battery to gas. Refilled engine coolant, but it continues to leak internally with use (no evidence of pooling under car) with short mile trips. Had to leave at dealership for repairs and cannot get a repair date for another month out. Other hybrid owners of 2020 and 2021 report their dealerships discovered the coolant is leaking into the engine and mixing with the exhaust (thus the white smoke). I am adding my car to the list of others who have reported the same problem.
NHTSA ODI #11548049
Mileage unknown · Aug 6, 2023
Engine
This car is a Hybrid The car has a 12V battery reset system which stops the 12V battery from draining to zero voltage. This is a design feature. However, since purchasing this car we have had Hybrid Engine Failure warnings happen 3 times, in 2 months. When this happens the car engine shuts down, no matter at what speed you are d…
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This car is a Hybrid The car has a 12V battery reset system which stops the 12V battery from draining to zero voltage. This is a design feature. However, since purchasing this car we have had Hybrid Engine Failure warnings happen 3 times, in 2 months. When this happens the car engine shuts down, no matter at what speed you are driving! The car gives a warning on the dashboard that states - Hybrid System Failure - and the engine shuts down. The dashboard goes completely bland as all electronics are switched off. This has happened 3 times, 2 of them occurred on the freeway at high speed. Luckily we were able to pull over without being impacted by another vehicle. After a few seconds of stopping we are able to push the 12V Battery reset switch and the engine restarts when the start button is depressed. After the first incident the car was given to the local Hyundai dealer and they found nothing wrong with the car. It has happened twice since the car was returned to us and the car is currently in the Hyundai dealership, a different one, for diagnosis. We do not want to drive this car until the fault is determined and corrected
NHTSA ODI #11536792
Mileage unknown · Apr 20, 2023
EngineFuel/propulsion SystemPower Train
When I arrived in the parking lot and selected the R (reverse), the vehicle stayed in the D (Drive) although that it was moving backwards and was able to park it. The shift selector was stuck in DRIVE (Drive) leaving the vehicle on but not operational. After several attempts to allow the vehicle to cool and the battery to reset…
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When I arrived in the parking lot and selected the R (reverse), the vehicle stayed in the D (Drive) although that it was moving backwards and was able to park it. The shift selector was stuck in DRIVE (Drive) leaving the vehicle on but not operational. After several attempts to allow the vehicle to cool and the battery to reset, (30 minutes_ later), the car started and took the vehicle to be serviced. The vehicle technician said they had a difficult time diagnosing the vehicle because it was giving different codes. They said that while testing they found the Transmission Shift Selector Module was damaged. Not physically but electronically damaged. They also stated that the car could have other problems but that they needed to replace the module first because it could be the cause of the other errors.
NHTSA ODI #11518107
Mileage unknown · Apr 3, 2023
Engine
The cabin heater started blowing cold air in February. One shop said the car was low on coolant and topped it off. I made an appointment to take the car to a dealer because it's still under warranty (<37k miles). I had to wait 3 weeks. A few days before my appointment, the cabin heater started blowing cold air, again. There is…
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The cabin heater started blowing cold air in February. One shop said the car was low on coolant and topped it off. I made an appointment to take the car to a dealer because it's still under warranty (<37k miles). I had to wait 3 weeks. A few days before my appointment, the cabin heater started blowing cold air, again. There is no indicator that the coolant is low. The engine temperature is one of a dozen gauges one can scroll thru, but the "engine overheating" warning started flashing before I thought to check the temperature guage. Smoke came out of the exhaust and, once stopped, from under the hood. There was a risk of an engine fire and/or permanent damage to the engine.
NHTSA ODI #11515318
Official recalls
0
No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
2021 Hyundai Sonata Hybrid Problems, Complaints & Recalls | Skip That Year