2023 Hyundai Santa Fe

Collision warning sensor alarm randomly comes on my dash and my car slams on the breaks. Very dangerous, I’m scared to drive down the highway going 60mph. 80,109 miles 2023 Hyundai Santa Fe. I have not brought it in to a Hyundai dealership because they want a diagnosis fee and everything else. Hyundai should fix it. This alarm has happened several times than it will go away and come on like 3 times in a row, usually daily when I use the car

Component/System: Automatic Emergency Braking / Forward Collision-Avoidance (AEB/FCA) system and/or Electronic Parking Brake (EPB). The vehicle is available for inspection upon request. What happened: While driving my 2023 Hyundai Santa Fe (VIN: XXX) at highway speeds, the vehicle suddenly and aggressively applied the emergency braking system on two separate occasions within the same day (approximately 45–60 minutes apart). In both instances, the red emergency braking warning lights illuminated on the dashboard, and a warning sound activated. There were no vehicles, obstacles, or hazards in front of me either time. The braking was forceful and abrupt, causing rapid deceleration at highway speed. Both events occurred under normal, clear driving conditions. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) Safety risk: My safety and the safety of other drivers were put at significant risk. Sudden unintended braking at highway speeds can easily lead to a rear-end collision since the deceleration was not caused by driver input and gave no warning. Reproduction / dealer confirmation: The dealer has not been able to reproduce the issue, and no diagnostic trouble codes have been found so far. The vehicle is currently at the dealership for inspection. Inspection: The vehicle has been inspected by the Hyundai dealership, but the cause has not been identified. No manufacturer field engineer, police, or insurance inspection has taken place yet. Warning lamps / prior symptoms: During the failures, the red emergency braking indicator and audible warning activated immediately when the brakes engaged. There were no warning lights or symptoms prior to either event. Assessment: Cause UNKNOWN. The problem appears to be an intermittent malfunction of the Automatic Emergency Braking system, forward collision sensors, or related braking components. No diagnostic codes were stored. This is a serious safety issue that occurred twice within one hour and could easily result in a collision.

The vehicle front brake disks are not compatible for this vehicle. The action of braking causes heating of the disks. The disks warp due to the heat. The result is when braking at highway speeds, the entire front end vibrates excessively. This is unsafe in wet or snowy conditions as this greatly decreases the braking efficiency. The first time this was observed the vehicle had 22,000 miles and the dealership machined the rotors. The second time it happened at vehicle mileage of 32,000. Once again the rotors were 'machined' by the dealership. The action of braking at highway speeds and the resulting front end vibrations is a troublesome event. If this occurs a third time, I will try to find and install non-Hyundai disks.

I was travelling at 50mph a car pulled in front of me and stopped unexpetedly. I braked hard. My car began to slow, but the brake pedal went to the floor and did not slow, AFter a few seconds, the brake pedal came up from the floor and braking was resumed. I held the pedal to the floor the whole time trying to stop. It was as though the braking system failed and recovered. There was no pulsing felt on the brake pedal typical of ABS working. After my car resumed braking thte collision avoidance system took over and the car stopped just inches from the stopped car in front of me. I had just taken the car in for dealer service at 24,200 and everything was supposedly checked out as required by maintenance. I have contacted Hyundai but have not gotten a response yet.

While driving to work today [XXX] on or around [XXX] on [XXX] from Riverview to downtown Tampa while doing about 68 MPH, my emergency brake deployed for about 6 seconds. The whole vehicle shook. There were no other vehicles around. Quite scary. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Front brake failure at 3k miles. Rotors warped so badly they failed to properly stop the vehicle. Vehicle shaking immensely Transmission failure at 11k miles. While vehicle is in Drive mode the transmission is stuck in first gear and will not shift. The tachometer was redlining at 6k I had to use the paddle shifters to get the transmission to shift. I was driving the vehicle as a manual transmission when I own an automatic.

In January, 2024, my vehicle (2023 Hyundai Santa Fe) started shuddering when brakes were applied at high speed, on quick or hard stops, in stop and go traffic, and especially going downhill. I had only been driving the vehicle for about 5 months. I took the vehicle to an independent mechanic, who explained that my front rotors had burn spots. He recommended that I have them resurfaced. I did not want to pay for the problem to be fixed when I believed it was a factory defect and should be covered by warranty. I asked the Mission Hills Hyundai dealership Service Department to investigate and correct the problem, because I felt that my family's safety was jeopardized by faulty brakes. They showed me the burn spots on the front rotors and recommended resurfacing. They said I could wait for the pads to wear down and do the resurfacing at the same time as the pad replacement. Their estimate for resurfacing was higher than the one from my mechanic. I found a Hyundai Technical Service Bulletin, Number 23-BR-004H, which described the exact defects of my vehicle. I returned to the dealership with the TSB in February, 2024. They replaced the two defective front rotors and front disc pads at no charge. The shuddering was no longer evident, and I thought the problem was resolved. However, 10 months later in December, 2024, I once again experienced the shuddering while braking on the freeway while going downhill and when slowing for stops from high speed. Since I had been told that the new rotors and pads were covered by warranty for 5 years or 60,000 miles, I returned to the dealership on 1/16/25 and asked them to evaluate the brakes again. They said that the front rotors again had burn spots. They once again recommended resurfacing at a cost of $249. I reminded them that there was a warranty on the new parts, they claimed that the only warranty was for the original parts that had been replaced. They agreed to resurface no charge. Please investigate and respond to my complaint.