NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
165 reports95,000 miles · May 9, 2014
SuspensionWheels
I HAVE A 2002 SANTA FE THAT BROKE ITS REAR LEFT ARM DUE TO RUSTING AND THE LEFT REAR WHEEL IS ALMOST DETACHED. THIS HAPPENED WHILE MY SPOUSE WAS DRIVING ON A BUSY 4 LANE STREET WHERE TRAFFIC TRAVELS AT 45 MPH. THE SUV SWIVELED AND THE DRIVER WAS ABLE TO STRUGGLE TO STOP RIGHT IN THE MIDDLE OF THE ROAD DURING RUSH HOUR. THIS WAS …
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I HAVE A 2002 SANTA FE THAT BROKE ITS REAR LEFT ARM DUE TO RUSTING AND THE LEFT REAR WHEEL IS ALMOST DETACHED. THIS HAPPENED WHILE MY SPOUSE WAS DRIVING ON A BUSY 4 LANE STREET WHERE TRAFFIC TRAVELS AT 45 MPH. THE SUV SWIVELED AND THE DRIVER WAS ABLE TO STRUGGLE TO STOP RIGHT IN THE MIDDLE OF THE ROAD DURING RUSH HOUR. THIS WAS AN EXTREMELY UNSAFE SITUATION. I KNOW THERE WAS A RECALL FOR THIS: NHTSA CAMPAIGN NUMBER: 09V123000 AND I HAVE HAD IT SERVICED AT THE DEALER FOR THIS ISSUE. THEY ONLY ADDED ANTI-CORROSION AND DRILLED SOME HOLES, AS THEY HYUNDAI HAD GIVEN THEM THIS OPTION. I GUESS THIS WAS NOT THE RIGHT SOLUTION. HYUNDAI SHOULD HAVE CHANGED THE ENTIRE ARM, IF THEY KNEW RUST WAS AN ISSUE. I TALKED TO THE DEALER AND THEY MENTIONED THAT THEY HAVE THIS HAPPEN TO OTHER SANTA FES. THE DEALER HAS GRACIOUSLY OFFERED TO WORK WITH HYUNDAI TO GET THIS FIXED. HOWEVER, I THINK HYUNDAI DID NOT HANDLE THE RECALL RIGHT. IF THEY KNEW RUST WAS AN ISSUE, THEY SHOULD HAVE DIRECTED THE DEALERS TO REPLACE THE CONTROL ARMS. I GUESS THEY FIGURED THESE VEHICLES WOULD BE OFF THE ROAD BY THEN. *TR
NHTSA ODI #10587449
196,000 miles · Mar 21, 2014
Vehicle Speed Control
TL* THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE SUDDENLY ACCELERATED WITHOUT WARNING. THE CONTACT STATED SHE HAD TO SHIFT INTO NEUTRAL AND TURN THE VEHICLE ON AND OFF IN ORDER FOR THE VEHICLE TO WORK NORMALLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NO…
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TL* THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE SUDDENLY ACCELERATED WITHOUT WARNING. THE CONTACT STATED SHE HAD TO SHIFT INTO NEUTRAL AND TURN THE VEHICLE ON AND OFF IN ORDER FOR THE VEHICLE TO WORK NORMALLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 196,000 AND THE CURRENT MILEAGE WAS 197,000.
NHTSA ODI #10574045
134,249 miles · Feb 22, 2014
Seat Belts
I WAS DRIVING AND APPLIED MY BRAKES AT AN INTERSECTION,WHEN I CAME TO A COMPLETE STOP,THE DRIVERS SIDE SEAT BELT BROKE APART!I HAVE NOT BEEN ABLE TO AFFORD TO REPAIR AND REPLACE THE DEFECTIVE PART!!I AM SCARED IF I GET INTO A BAD ACCIDENT ,BUT, CAN NOT AFFORD TO REPAIR.IS THERE A RESOLUTION. TO REPAIR/REPLACE BY HYUNDAI ,PER THE…
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I WAS DRIVING AND APPLIED MY BRAKES AT AN INTERSECTION,WHEN I CAME TO A COMPLETE STOP,THE DRIVERS SIDE SEAT BELT BROKE APART!I HAVE NOT BEEN ABLE TO AFFORD TO REPAIR AND REPLACE THE DEFECTIVE PART!!I AM SCARED IF I GET INTO A BAD ACCIDENT ,BUT, CAN NOT AFFORD TO REPAIR.IS THERE A RESOLUTION. TO REPAIR/REPLACE BY HYUNDAI ,PER THEIR SAFETY DEPT AND GOOD WILL THE SERVICES AND PARTS!!!PLEASE HELP!!! [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10565388
Mileage unknown · Dec 1, 2013
Service Brakes
THE ABS SYSTEM IS ACTIVATING RANDOMLY, INCREASING THE LENGTH OF A STOP. IT WILL ACTIVATE AT 0MPH (STOPPED) OR ANY SPEED; THE INDICATION IS THE PUMP RUNNING AND A VIBRATION IN THE BRAKE PEDAL. I DETERMINED THAT THE PROBLEM IS THAT BOTH FRONT ABS RELUCTOR (TOOTHED WHEELS) RINGS ARE BROKEN. THE SYSTEM (ABS, TRACS) FAILS COMPLET…
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THE ABS SYSTEM IS ACTIVATING RANDOMLY, INCREASING THE LENGTH OF A STOP. IT WILL ACTIVATE AT 0MPH (STOPPED) OR ANY SPEED; THE INDICATION IS THE PUMP RUNNING AND A VIBRATION IN THE BRAKE PEDAL. I DETERMINED THAT THE PROBLEM IS THAT BOTH FRONT ABS RELUCTOR (TOOTHED WHEELS) RINGS ARE BROKEN. THE SYSTEM (ABS, TRACS) FAILS COMPLETELY AS INDICATED BY THE DASH MONITOR, AT A SUSTAINED 50MPH OR HIGHER. SEARCHING ON THE INTERNET, I FOUND THAT THIS IS A COMMON PROBLEM WITH SOME VEHICLES. HOWEVER, SINCE IT IS DUE TO CORROSION, IT CAN TAKE AN LONG TIME TO APPEAR. CONTACTING HYUNDAI, THEY INDICATED THAT THE VEHICLE WAS OUT OF WARRANTY AND THEREFORE NOT COVERED. I CANNOT EVEN FIND OUT HOW TO REPLACE THE RINGS IN THE FACTORY SHOP MANUAL, THOUGH THEY APPEAR TO BE HEAT SHRUNK ON. IF NEEDS BE, I WILL REPAIR THE EXISTING RINGS WITH A SPOT WELDER OR NEW RINGS BUT DO THINK THAT THIS WAS A FACTORY DEFAULT AND SHOULD BE COVERED BY HYUNDAI. THANK YOU *TR
NHTSA ODI #10554261
120,000 miles · Sep 16, 2013
Vehicle Speed Control
CAR TURNED LEFT ONTO 30 MPH SPEED LIMIT N. HIGHLAND AVE. ATLANTA, CAR IMMEDIATELY LURCHED INTO WOT (WIDE OPEN THROTTLE) EXECUTING AN UNINTENDED ACCELERATION. STANDING ON THE BRAKE WITH BOTH FEET, ENGAGING EMERGENCY BRAKE, AND FINALLY KNOCKING IT OUT OF GEAR, THE CAR STOPPED 10 FEET IN FRONT OF AN OUTSIDE PATIO OF BEER DRINKERS…
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CAR TURNED LEFT ONTO 30 MPH SPEED LIMIT N. HIGHLAND AVE. ATLANTA, CAR IMMEDIATELY LURCHED INTO WOT (WIDE OPEN THROTTLE) EXECUTING AN UNINTENDED ACCELERATION. STANDING ON THE BRAKE WITH BOTH FEET, ENGAGING EMERGENCY BRAKE, AND FINALLY KNOCKING IT OUT OF GEAR, THE CAR STOPPED 10 FEET IN FRONT OF AN OUTSIDE PATIO OF BEER DRINKERS SITTING AT TABLES AT A LOCAL BAR. NO ONE WAS HURT, BUT, IT WAS BY PURE LUCK AND FAST REACTION BY MY SON WHO IS DEATHLY AFRAID OF THIS CAR NOW. I PERSONALLY REMOVED THE ENGINE COVER TO FIND THE CRUISE CONTROL CABLE HAD SEPARATED WHERE IT IS STAKED INTO IT'S MOUNTING HARDWARE. THE STAKED END SHEATH OF THE CABLE IS PULLED OUT OF IT'S STAKED HOUSING TUBE AND IN SOME CASES MAY GO BACK INTO IT CAUSING THE PROBLEM TO BE INTERMITTENT AND UNREPEATABLE ON REQUEST, HOWEVER, OUR CABLE END WAS UNABLE TO REENTER IT'S POSITION RESULTING IN THE THROTTLE REMAINING OPEN. THE CABLE IS TOO SHORT BY DESIGN LEAVING IT TO BE ON A CONSTANT PULL UNTIL IT OVERCOMES THE STAKING AND SLIPS OUT. JIM ELLIS HYUNDAI HAS NEVER HEARD OF THIS HAPPENING BEFORE THIS DATE. NEVER, SAID THEIR PARTS DEPT., AND SERVICE MANAGER. THEY TOLD ME TO CALL HYUNDAI CORP, OR, THEY WOULD BE GLAD TO QUOTE ME A COST TO REPAIR. LIKE HYUNDAI CORP. THEY WENT INTO IMMEDIATE REAR END COVERAGE MODE. *TR
NHTSA ODI #10543896
100,000 miles · Aug 19, 2013
Service Brakes
TL* THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 12 MPH AND APPROACHING A TRAFFIC STOP, THE BRAKE PEDAL BEGAN TO VIBRATE WITH A WHINING NOISE UPON ENGAGEMENT. THERE WAS A VOLUNTARY RECALL ISSUED BY THE MANUFACTURER RELATED TO THE ABS HOWEVER, THE CONTACT'S VIN WAS NOT INCLUDED. TH…
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TL* THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 12 MPH AND APPROACHING A TRAFFIC STOP, THE BRAKE PEDAL BEGAN TO VIBRATE WITH A WHINING NOISE UPON ENGAGEMENT. THERE WAS A VOLUNTARY RECALL ISSUED BY THE MANUFACTURER RELATED TO THE ABS HOWEVER, THE CONTACT'S VIN WAS NOT INCLUDED. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
NHTSA ODI #10536130
194,865 miles · Jul 22, 2013
SteeringSuspension
THIS IS THE SECOND TIME WE HAVE A NEAR SERIOUS ACCIDENT WITH MY WIFE DRIVING THE TRUCK. 6/26/12 THE LEFT STEERING CONTROL ARM BROKE OFF THE TOTAL RUSTED OUT SUB-FRAME CAUSING THE TRUCK TO STEER DANGEROUSLY INTO ONCOMING TRAFFIC. THIS WAS CAUSED FROM THE SUB-FRAME BEING RUSTED THROUGH. THIS TIME ON JULY 21 THE RIGHT REAR TRAILI…
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THIS IS THE SECOND TIME WE HAVE A NEAR SERIOUS ACCIDENT WITH MY WIFE DRIVING THE TRUCK. 6/26/12 THE LEFT STEERING CONTROL ARM BROKE OFF THE TOTAL RUSTED OUT SUB-FRAME CAUSING THE TRUCK TO STEER DANGEROUSLY INTO ONCOMING TRAFFIC. THIS WAS CAUSED FROM THE SUB-FRAME BEING RUSTED THROUGH. THIS TIME ON JULY 21 THE RIGHT REAR TRAILING ARM, THAT SECURES THE RIGHT WHEEL IN POSITION, BROKE OFF. FORCING THE TRUCK TO SWERVE RIGHT ALMOST CARRYING MY WIFE AND THE TRUCK INTO A DITCH. BOTH OF THESE BREAKDOWNS ARE INCLUDED IN A RECALL FOR MY YEAR AND MODEL OF CAR, HOWEVER, MY VEHICLE IS NOT INCLUDED BECAUSE I PURCHASED IT IN FLORIDA, NOT IN A NORTHERN SALT BELT STATE. SO I GUESS WHAT HYUNDAI IS SAYING IS, THAT THEY CAN BUILD A DEFECTED VEHICLE AND IF YOU BUY IT IN THE SOUTH, THEY DON'T HAVE TO TAKE RESPONSIBILITY FOR OUR SAFETY. I WAS NEVER INFORMED THAT THERE WAS A POSSIBLE SAFETY HAZARD. WE ARE VERY LUCKY THAT THERE WASN'T A CAR COMING THE OPPOSITE DIRECTION ON THE FIRST INCIDENT. THAT WOULD NOT COVER THE REPAIRS AND IT ENDED UP COSTING ME OVER $3,500. HOW DO I GET HYUNDAI TO STAND UP AND TAKE RESPONSIBILITY FOR NOT TELLING ME THAT WE WERE RISKING OUR LIVES FOR DRIVING A POSSIBLE DANGEROUS VEHICLE AND PAY FOR REPAIRS THIS TIME. I GUESS THE SALT AIR BLOWING IN SOUTH FLORIDA 24/7 DON'T QUALIFY. *TR
NHTSA ODI #10526174
86,000 miles · Jul 3, 2013
Electrical System
THE 2002 HYUNDAI SANTA FE V6 WILL EITHER NOT START, STALL WHEN MOVING OR RUN EXTREMELY ROUGH. THE PROBLEM IS MORE NOTICEABLE WHEN IT IS RAINING OR HUMID OUT. WE ARE THE ORIGINAL OWNER OF THE SANTA FE AND HAVE MAINTAINED THE VEHICLE. THIS HAS BEEN A RECURRING PROBLEM FOR THE PAST EIGHT YEARS. THE ISSUES COMES AND GO BUT HAVE BEEN…
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THE 2002 HYUNDAI SANTA FE V6 WILL EITHER NOT START, STALL WHEN MOVING OR RUN EXTREMELY ROUGH. THE PROBLEM IS MORE NOTICEABLE WHEN IT IS RAINING OR HUMID OUT. WE ARE THE ORIGINAL OWNER OF THE SANTA FE AND HAVE MAINTAINED THE VEHICLE. THIS HAS BEEN A RECURRING PROBLEM FOR THE PAST EIGHT YEARS. THE ISSUES COMES AND GO BUT HAVE BEEN MORE CONSTANT OVER THE PAST FOUR YEARS. IN THE PAST, I HAVE REPLACED THE BATTERY AND HAD A TUNE UP PERFORMED BY THE LESTER GLENN HYUNDAI DEALERSHIP. I BOUGHT THE SANTA FE IN SERVICE SEVERAL TIMES FOR THIS PROBLEM TO BE TOLD THEY CAN NOT FIND THE PROBLEM. ON OUR LAST VISIT TO THE DEALERSHIP THEY BELIEVED IT WAS DUE TO OLD SPARK PLUG WIRES. THE TUNE UP DID NOT RESOLVE THE ISSUE AT ALL. AS I RESEARCHED THE PROBLEM AND BECAME AWARE OF HYUNDAI RECALL 049 WHICH REPLACES THE CRANKSHAFT POSITION SENSOR. I SPOKE TO HYUNDAI AND THEY EXPLAINED MY VEHICLE WAS NOT PART OF THE RECALL DUE TO ITS PRODUCTION DATE. HOWEVER, THE PROBLEMS I AM EXPERIENCING IS EXACTLY IDENTICAL TO THE PROBLEM SPECIFIED IN THE RECALL. HYUNDAI NEEDS TO EXPAND THE PERIMETERS OF THE RECALL TO RESOLVE THIS PROBLEM. *TR
NHTSA ODI #10523002
87,000 miles · Jun 17, 2013
Fuel System, GasolineVehicle Speed Control
MY 2002 HYUNDAI SANTA FE LX WENT FULL THROTTLE TODAY AND STAYED THERE. I WAS DRIVING ALONG AT 30 MPH WITH THE GAS PEDAL NORMALLY PRESSED AND THE CAR FELT LIKE CRUISE CONTROL WAS TURNED ON. I APPLIED THE BRAKES AND THE THROTTLE KEPT CLIMBING, SO I PULLED OVER AND PUT IT IN NEUTRAL. THE THROTTLE WAS NOW FULLY OPEN AT THIS POINT SO…
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MY 2002 HYUNDAI SANTA FE LX WENT FULL THROTTLE TODAY AND STAYED THERE. I WAS DRIVING ALONG AT 30 MPH WITH THE GAS PEDAL NORMALLY PRESSED AND THE CAR FELT LIKE CRUISE CONTROL WAS TURNED ON. I APPLIED THE BRAKES AND THE THROTTLE KEPT CLIMBING, SO I PULLED OVER AND PUT IT IN NEUTRAL. THE THROTTLE WAS NOW FULLY OPEN AT THIS POINT SO I TURNED THE ENGINE OFF. WITH REPEATED STARTS, THE ENGINE IMMEDIATELY WENT INTO FULL THROTTLE WHILE IN NEUTRAL. THE GAS PEDAL WASN'T PRESSED DOWN OR STUCK. I'VE HAD IT TOWED TO AN INDEPENDENT SHOP SO THEY CAN IDENTIFY THE PROBLEM. TOMORROW I SHOULD HAVE ANSWERS. VERY DANGEROUS! FIRST MAJOR PROBLEM WITH THIS CAR IN 11 YEARS AND IT ENDS UP BEING LIFE THREATENING. *TR
NHTSA ODI #10520056
89,000 miles · Jun 4, 2013
Engine
MY CAR JUST STOPPED WHILE DRIVING THE LIGHTS STILL WORKED AS DID THE RADIO IT THEN RESTARTED AFTER A FEW MINUTES....I CHANGED THE CAMSHAFT SENSOR AND THAT SEEMED TO FIX IT FOR A TIME THEN IT STARTED TO HAPPEN AGAIN AFTER A HEAVY RAIN...I LOVE MY CAR THAT I JUST GOT USED BUT IF IT KEEPS DOING THIS IT IS NOT SAFE FOR ANYONE ON THE…
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MY CAR JUST STOPPED WHILE DRIVING THE LIGHTS STILL WORKED AS DID THE RADIO IT THEN RESTARTED AFTER A FEW MINUTES....I CHANGED THE CAMSHAFT SENSOR AND THAT SEEMED TO FIX IT FOR A TIME THEN IT STARTED TO HAPPEN AGAIN AFTER A HEAVY RAIN...I LOVE MY CAR THAT I JUST GOT USED BUT IF IT KEEPS DOING THIS IT IS NOT SAFE FOR ANYONE ON THE ROAD...PLEASE HELP *TR
NHTSA ODI #10515000
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Jan 2, 2003
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 2.7 LITER V-6 ENGINES, IMPROPERLY MANUFACTURED CRANKSHAFT POSITION SENSORS (CPS) WERE INSTALLED. THE CPS CASES WERE IMPROPERLY MANUFACTURED AND DID NOT MEET DIMENSIONAL SPECIFICATIONS. INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE PRINTED CIRCUIT BOARD CAPACITOR.
Consequence & remedy
Consequence: A DAMAGED CPS CAPACITOR COULD RESULT IN ENGINE STALLING.
Remedy: DEALERS WILL REPLACE THE CPS. OWNER NOTIFICATION BEGAN ON MARCH 10, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-829-9956.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.