COMPONENT/SYSTEM: Air Conditioning (HVAC) / Climate Control System and closed-loop refrigerant lines. The vehicle and all climate control components are available for immediate inspection. SAFETY RISK: Total loss of cooling in peak summer heat (90°F-95°F+) causes cabin temperatures to rapidly exceed 110°F. This sudden heat trap…
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COMPONENT/SYSTEM: Air Conditioning (HVAC) / Climate Control System and closed-loop refrigerant lines. The vehicle and all climate control components are available for immediate inspection. SAFETY RISK: Total loss of cooling in peak summer heat (90°F-95°F+) causes cabin temperatures to rapidly exceed 110°F. This sudden heat trapped in the vehicle caused me (the driver) acute heat exhaustion, culminating in a medical fainting episode. The vehicle regularly transports my newborn baby and toddler, subjecting them to severe heatstroke risks. Additionally, an ongoing 4-year chemical refrigerant leak inside an enclosed EV cabin creates an active toxic inhalation hazard for all passengers. DEALER CONFIRMATION: Yes. The failure has been repeatedly confirmed and documented by authorized Hyundai dealerships, including Paramus Hyundai, Garvey Hyundai, and Liberty Hyundai. Technicians repeatedly measured zero refrigerant charge/pressure, performed UV dye tests, and completed major repairs including AC line and radiator rebuilds without resolving the leak. INSPECTION HISTORY: Yes. Inspected multiple times by authorized Hyundai dealership technicians under official Corporate Case Nos #42549212, #41020884, and #23781133. WARNING LAMPS/SYMPTOMS: No dashboard warning lamps or error messages ever appeared. The only symptom was the AC suddenly blowing boiling hot air as refrigerant leaked out. This failure first appeared in Summer 2022 (shortly after vehicle purchase) and has recurred every summer for 4 consecutive years despite repeated warranty repair attempts.
NHTSA ODI #11753892
Mileage unknown · May 19, 2026
Electrical SystemUnknown Or Other
The vehicle trunk doors pops open. This has been happening for several months. We’ve taken it to the dealership. They said that it was not covered and there has been no recall on this, but it’s still happening and it’s very dangerous. It’s happened on the freeway on the back roads at night it doesn’t matter it just when it feels…
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The vehicle trunk doors pops open. This has been happening for several months. We’ve taken it to the dealership. They said that it was not covered and there has been no recall on this, but it’s still happening and it’s very dangerous. It’s happened on the freeway on the back roads at night it doesn’t matter it just when it feels like it wants to open up it beeps loudly and light comes on the dashboard as something is wrong and It will just pop open.
NHTSA ODI #11738915
Mileage unknown · Dec 10, 2025
Electrical SystemUnknown Or Other
December 2025: Yet ANOTHER horn failure. Pressed the vehicle's horn to alert another driver that they were drifting into my lane on the highway, and it FAILED to produce the loud sound that it is SUPPOSED TO make. It needed to be replaced again for the FOURTH time. Part 96611-J9500 was replaced—AGAIN. This is a continued safety …
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December 2025: Yet ANOTHER horn failure. Pressed the vehicle's horn to alert another driver that they were drifting into my lane on the highway, and it FAILED to produce the loud sound that it is SUPPOSED TO make. It needed to be replaced again for the FOURTH time. Part 96611-J9500 was replaced—AGAIN. This is a continued safety issue that Hyundai has neglected to address and fix. Spontaneous horn failure is a HAZARD. The horn is there to warn others of possible danger.
NHTSA ODI #11704314
Mileage unknown · Dec 10, 2025
Electrical SystemUnknown Or Other
August 2024: Horn malfunction/failure. Pressed the car's horn, and it FAILED to produce the loud sound that it is SUPPOSED TO make to warn others of possible danger. It continued to not work and needed to be replaced for the third time. Part 96611-J9500 (Horn Assembly) was replaced for the THIRD time on this vehicle.
NHTSA ODI #11704312
Mileage unknown · Dec 10, 2025
Electrical SystemUnknown Or Other
JANUARY 2024: HORN FAILURE. Pressed the car's horn, and it FAILED to produce the loud sound that it is SUPPOSED TO make to warn others of possible DANGER. It continued to not work and needed to be replaced. Part 96611-J9500 was replaced AGAIN.
NHTSA ODI #11704307
Mileage unknown · Dec 10, 2025
Electrical SystemUnknown Or Other
February 2023: horn failure. Pressed the car's horn, and it FAILED to produce the loud sound that it is SUPPOSED TO make to warn others of possible danger. It continued to not work and needed to be replaced. Part 96611-J9500 was replaced.
NHTSA ODI #11704305
Mileage unknown · Nov 1, 2025
Electrical System
Hyundai has multiple complaints regarding Horn malfunction in the Hyundai Kona. I went to use my horn today to prevent an accident and found my horn does not work. I have checked my fuses and relays and neither are blown leading to the horn to be unable for use
NHTSA ODI #11696969
Mileage unknown · Oct 30, 2025
Electrical System
Horn was going in and out of working for the first few months after purchase. Now the horn does not work at all. It is not the fuse. As seeing through other complaints this is a very common problem and should be on Hyundai to fix.
NHTSA ODI #11696653
Mileage unknown · Oct 23, 2025
Electrical System
I had the radiator replaced by the Ourisman Hyundai Laurel dealership on 10/1/25. Radiator replacement was under warranty. On 10/4/25car overheated while driving. I pulled the car over and called for a tow truck. Car was leaking lots of coolant. Brought it to service center at Ourisman Hyundai Laurel, they stated “the hose to th…
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I had the radiator replaced by the Ourisman Hyundai Laurel dealership on 10/1/25. Radiator replacement was under warranty. On 10/4/25car overheated while driving. I pulled the car over and called for a tow truck. Car was leaking lots of coolant. Brought it to service center at Ourisman Hyundai Laurel, they stated “the hose to the thermostat was not all the way on. Put hose on correctly no more leaking.” On 10/15/25 multiple lights came on the dashboard including the master warning light. Took car to Ourisman Hyundai Laurel again; received the car back, dealership stated “ TECH COULD NOT DUPLICATE THE LIGHTS POPPING ON DASHBOARD. UPON FURTHER DIAGNOSIS TECH FOUND THAT THERE WAS A CONNECTOR NOT GETTING THE PROPER CONTACT TO COIL NUMBER 1 TECH RECONNECTED THE CONNECTOR AND TEST DROVE THE VEHICLE FOR 5 MILES. NO CONCERNS PRESENT AT THIS TIME.” On 10/20 I brought the car in to Ourisman Hyundai Laurel again because Electronic Stability Control light as well as ABS warning light and several other warning lights came on multiple times. Ourisman Hyundai Laurel service technician said they could not duplicate the problem and there is nothing they can do. This is a safety issue because it concerns the electronic stability control and brakes.
NHTSA ODI #11695177
Mileage unknown · Oct 7, 2025
Electrical System
The horn on my 2022 Hyundai Kona has failed multiple times. It has been replaced twice already, and it has stopped working again at around 65,000 miles. This is a serious safety concern as I am unable to alert other drivers in emergency situations. The repeated failure of the horn suggests a possible defect in the electrical sys…
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The horn on my 2022 Hyundai Kona has failed multiple times. It has been replaced twice already, and it has stopped working again at around 65,000 miles. This is a serious safety concern as I am unable to alert other drivers in emergency situations. The repeated failure of the horn suggests a possible defect in the electrical system or horn assembly. I am requesting an investigation into this issue.
NHTSA ODI #11691860
Official recalls
0
No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
DP22003 · Loss Of Motive Power
Opened Sep 12, 2022 · Closed Dec 12, 2023
Status: closed (inferred from source dates) · Engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
2022 Hyundai Kona Problems, Complaints & Recalls | Skip That Year
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