The rear left passenger will not open. The dealer thinks it is a faulty door latch actuator ($530 parts and labor). They said this is a common problem and they have a special tool to open the door, but they couldn't get it to work on my car. They think they will damage the interior door panel trying to fix this (approximately an…
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The rear left passenger will not open. The dealer thinks it is a faulty door latch actuator ($530 parts and labor). They said this is a common problem and they have a special tool to open the door, but they couldn't get it to work on my car. They think they will damage the interior door panel trying to fix this (approximately an additional $1,000). Warranty expired last year. This is a safety issue because in an emergency a passenger could be trapped in the vehicle or at best delayed in their escape. Also, the dealer said it is a common problem and online forums confirm that across several models and years. Also, it seems to be common for multiple doors to fail.
NHTSA ODI #11720849
Mileage unknown · Feb 4, 2026
Unknown Or Other
Attempted to sound horn when driver ahead of me crossed lanes at roundabout. Horn did not work. No warning messages appear on dashboard indicating an issue. Inspected the horn fuse in engine compartment and found it to be functional. Vehicle has not yet been taken for repair.
NHTSA ODI #11715648
Mileage unknown · Dec 2, 2025
EngineUnknown Or Other
I am reporting a recurring safety issue involving engine stalling in active traffic due to excessive oil loss and internal component failure. This has occurred three times within approximately 12,000 miles and has created dangerous conditions for my family, including my 2.5 year old child who rides in the vehicle. Summary of in…
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I am reporting a recurring safety issue involving engine stalling in active traffic due to excessive oil loss and internal component failure. This has occurred three times within approximately 12,000 miles and has created dangerous conditions for my family, including my 2.5 year old child who rides in the vehicle. Summary of incidents: • May 15, 2025 – 61,736 miles: Vehicle stalled in traffic and lost acceleration. Dealership confirmed abnormal noise and low oil, but no oil consumption test was ordered. • Fall 2025 – 66,448 miles: Vehicle stalled and died on the highway. Diagnosis showed broken camshaft timing components. Service invoice states the engine oil system was too low and caused internal failures. Major timing components replaced. • October 30, 2025 – 69,175 miles: Vehicle stalled in traffic again. Oil was low after only 2,727 miles since previous repair. Dealer advised oil consumption test after another 1,000 miles, but I do not feel the vehicle is safe to drive due to repeated stalling and internal failures. At the most recent incident the dealership confirmed the oil level was again low, but did not identify the cause or perform consumption testing until after repeated failures. These repeated stall events are serious safety hazards and could result in a collision or injury. I have lost confidence in the safety of the vehicle. Based on consultation with an experienced engine mechanic, underlying internal damage from oil starvation is likely and may indicate piston ring or engine defect consistent with known Hyundai/Kia oil consumption issues. Hyundai has declined to provide a buyback or full repair solution and the vehicle continues to demonstrate dangerous conditions. We have purchased a full warranty for the engine but warranty company will not cover it as they are saying this is a pistons issue - wear and tear. I am requesting NHTSA investigation and assistance to ensure this defect is addressed before someone is injured.
NHTSA ODI #11702467
Mileage unknown · Oct 26, 2025
EngineUnknown Or Other
My Kona has been stalling/hesitating when accelerating. It has been happening for a little over a year. It got very bad and the check engine light came on. I had it towed to Hyundai dealership and they said it was the fuel injectors so I paid to have those replaced, they said my warranty didn’t cover it. Replacing the fuel injec…
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My Kona has been stalling/hesitating when accelerating. It has been happening for a little over a year. It got very bad and the check engine light came on. I had it towed to Hyundai dealership and they said it was the fuel injectors so I paid to have those replaced, they said my warranty didn’t cover it. Replacing the fuel injectors made the car drivable but it was still stalling/hesitating but Hyundai said it was working properly. So I took it home. I have been driving it and it just keeps stalling and hesitating more and more. It is stalling and hesitating and has lack of power when I try to accelerate. I am afraid one day I’ll stall in traffic and get hit or cause an accident. I have also just realized my Kona has been using excessive oil. I just had an oil change mid August and today had to add at least 3 quarts. Even when I had my oil changed, the shop said I barely had maybe a quart in there, when it was just changed in May. We do not see any oil leaking out from anywhere. I have no choice but to use it to get around and Hyundai said it was working properly. I have recently looked online and I seen a lot of other owners reported the same issues. I have contacted Hyundai but they say theres nothing they can do. I am not sure where to go from here.
NHTSA ODI #11695711
Mileage unknown · Apr 27, 2025
EngineUnknown Or Other
I had taken my vehicle for an oil change in June 2024 when I was advised that the oil level was very low so I had to sign a waiver that they would not be held liable if I have issues. Going forward we continued to check the oil level every 1-2 weeks and added it as needed. We never had any signs of where the oil was going or an …
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I had taken my vehicle for an oil change in June 2024 when I was advised that the oil level was very low so I had to sign a waiver that they would not be held liable if I have issues. Going forward we continued to check the oil level every 1-2 weeks and added it as needed. We never had any signs of where the oil was going or an oil light letting me know it was low. In November 2024 the motor started to surge or decline in power while driving. It also has times that the car would seize up for a few seconds which caused jerking. I’ve not had it serviced except for oil changes because I believe it will not be an easy fix and very expensive. Besides if I did have it looked at I know it would take an expert in piston rings or whatever other parts that are failing to cause it to consume high amounts of oil. Even though my car hasn’t been recalled yet it has many of the problems I see on this site for this make and model. I’m trying to make it 1 more month then decide if I should trade it in while it still runs at 115k miles.
NHTSA ODI #11657060
Mileage unknown · Dec 2, 2024
Unknown Or Other
Sunroof on Hyundai Kona spontaneously exploded in cold weather driving on the freeway early in the morning after being parked in the warm garage overnight. Read about a class action lawsuit for Hyundai panoramic sunroofs but Kona is a standard sunroof; however, cases seem the same in terms of spontaneous explosion.
NHTSA ODI #11628376
Mileage unknown · Jul 22, 2024
Electrical SystemForward Collision AvoidanceUnknown Or OtherCrash
Driving on the highway [XXX] ) during rain. Traffic moving stop and go slow. Before I knew what had happened, my car hit the back bumper of a Chevy Suburban. My car gave no auto warning, the windshield wipers barely worked, and I believe the electric systems had stopped. Radio and air-conditioning. [XXX] My car bumper and gr…
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Driving on the highway [XXX] ) during rain. Traffic moving stop and go slow. Before I knew what had happened, my car hit the back bumper of a Chevy Suburban. My car gave no auto warning, the windshield wipers barely worked, and I believe the electric systems had stopped. Radio and air-conditioning. [XXX] My car bumper and grill were messed up. And I received pain in my right shoulder. The Suburban had a trailer hook-up jammed inside my front bumper grill; my vehicle received all the damage. The other driver's vehicle had no harm. My vehicle damage to the car was over a thousand dollars. And I was left with a shoulder injury. Car insurance paid for the damage to my 2019 Hyundai Kona SUV's all-wheel drive, with me paying a portion. After work was completed, all the electrical systems, including air conditioning, lights, wipers, and radio, didn't work. Fuse work was checked and found, but no power was getting into the system to operate functions that required electricity. The car started up, but the side lights but not the front lights, air conditioning, and the issue of tight steering now. The car tech stated they only installed a new bumper, and the grill did not work on the areas that are now not working. Tech said the lights and wipers were working but are not working now. Driving the vehicle will be limited based on these issues. The fuses appear good, but no power is getting into the box that powers the various items that are not working. I believe this car is a Lemon, and the dealership was aware of these issues and never told me the car had recalls. According to the internet, the tech who replaced my bumper stated that these issues are what the 2019 Hyundai Kona vehicle. Today (7-22-24), I drove my car from the auto shop with a new bumper and with hesitation and fear because the wipers and lights were not working, the air conditioning was out, and it is about to rain. The tech stated they were working earlier but are not working now. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMA
NHTSA ODI #11603909
Mileage unknown · Jun 18, 2024
EngineUnknown Or Other
My car is having problems due to excessive oil consumption. I took it to the dealership to get it fixed and tested for the recall. They said the recall had nothing to do with it. Took it to another mechanic for a diagnostic, the other mechanic stated that the excessive oil consumption was caused by recall that they didn't fix, a…
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My car is having problems due to excessive oil consumption. I took it to the dealership to get it fixed and tested for the recall. They said the recall had nothing to do with it. Took it to another mechanic for a diagnostic, the other mechanic stated that the excessive oil consumption was caused by recall that they didn't fix, and it can be stopped by getting the recall fixed.
NHTSA ODI #11595042
Mileage unknown · May 13, 2024
Unknown Or Other
Horn stop work( it does not honk). Horn not working will unable driver to allert other drivers when runnig into my vehicle, such as when backing out of a tight parking lot Yes, this will not pass the inspection check therfore unable to driver The problem was inspected by the dealer< Eckert Hyundai technitian in Denton Texas Ther…
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Horn stop work( it does not honk). Horn not working will unable driver to allert other drivers when runnig into my vehicle, such as when backing out of a tight parking lot Yes, this will not pass the inspection check therfore unable to driver The problem was inspected by the dealer< Eckert Hyundai technitian in Denton Texas There indcator other than by honking
NHTSA ODI #11588510
Mileage unknown · Mar 1, 2024
Unknown Or Other
My rear passenger door and trunk will not unlock. The rear passenger door will not unlock from the inside or via the key fob. This puts my child at risk in the back seat by not allowing them to exit the vehicle. The dealer states that the door lock mechanism has to be rebuilt. This sounds like a manufacturer safety problem. My c…
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My rear passenger door and trunk will not unlock. The rear passenger door will not unlock from the inside or via the key fob. This puts my child at risk in the back seat by not allowing them to exit the vehicle. The dealer states that the door lock mechanism has to be rebuilt. This sounds like a manufacturer safety problem. My concern is that this could happen to all of the doors on the car. Which is an enormous safety concern.
Hyundai Motor America (Hyundai) is recalling certain 2019-2020 Elantra, 2019-2021 Kona and Veloster vehicles equipped with 2.0L Nu MPI engines. The piston oil rings may not have been properly heat-treated, which could result in engine damage.
Consequence & remedy
Consequence: A damaged engine may stall, increasing the risk of a crash. In addition, oil may leak onto hot exhaust components, increasing the risk of a fire.
Remedy: Dealers will inspect and, if necessary, replace the engine, free of charge. In addition, Hyundai will deploy Piston Ring Noise Sensing System (PNSS) software. Owner notification letters were mailed August 24, 2021. Owners may contact Hyundai customer service at 1-855-371-9460.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
DP22003 · Loss Of Motive Power
Opened Sep 12, 2022 · Closed Dec 12, 2023
Status: closed (inferred from source dates) · Engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
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