2018 Hyundai Kona

Prior to 100,000 miles, I noted knocking in the engine, especially while going uphill. The knocking would appear and disappear, possibly with oil change intervals. No check engine light ever appeared. After 100,000 miles, the engine progressively began knocking, losing power, and eventually stalling on the road occasionally. I have had to put on my hazards and restart my car. One time, I was barely able to pull over to the side. Again, no check engine light ever appeared. I have several videos of the vehicle in motion with audible knocking, and almost stalling. The videos show the dashboard with NO check engine light appearing. There was no sign of oil loss. No smoke. No oil stains under the vehicle. I was due for an oil change when the knocking and stalling became severe. I visited the dealer and informed them of the engine issues. They performed an oil change. And then could not reproduce the problem I experienced. Told me to come back if it happened again. This sounded odd to me given the severity of the knocking and stalling. Or it signaled to me that an oil change including refilling the oil solved the issue. Long story short. An oil consumption test was performed. The engine is consuming oil. I am scheduled for combustion chamber cleaning per the Technical Service Bulletin, as mentioned by the service rep. I am not confident that this will fix the problem. Given that this is the same / similar engine as the recalled 2018-2021 Kona for the same / similar issue. Oil consumption.

The component that failed was the connecting engine rod bearing. The engine is currently in the vehicle located at a hyundai dealership. The connecting engine rod bearing failure came after 1 or 2 engine miss-fires. The vehicle suffered poor performance, I was unable to start the car and properly accelerate the vehicle. The vehicle has exhibited poor acceleration/ jerk acceleration since purchase. However, this incident occurred immediately during initial startup in a parked position. The vehicle rode roughly upon initial observance of this engine miss fire which led us to deem the engine and car unsafe to use. The vehicle was initially towed to an independent service center where they identified the engine missfire code. The vehicle was then towed to our frequently used independent servicer where they said the problem related to low compression in the engine possibly something internal in the engine. Next we towed the vehicle to our preferred hyundai dealership. Hyundai confirmed the engine missfires and connecting rod bearing failure. A claim is in process with Hyundai to assess the vehicle further. The check engine light came on when the engine miss-fired initially. An earlier check engine light came on for a missfire earlier in the 2025 and earlier in 2022 and in 2023 which led to a catalytic converter replacement. While not certain, we think that low compression and poor engine performance has plagued the vehicle since purchase. The vehicle drive jerky(poor/delayed acceleration when pressing the gas) and had early catalytic converter issues prior to 50k miles.

I have gotten a oil change over a month ago and my car is still running low on oil. Sometimes my car would shut off while I’m driving on the road with cars behind me. I have gotten my car oil topped off three different times since getting my oil change. It also makes a fan like noise as well. There’s no leak at all. It’s very bizarre.

The DCT(Dual Clutch Transmission) has always been an issue since I purchased the vehicle. Anytime I would be going at a slow pace in a drive-thru or traffic on the freeway the car would jolt and shake. I brought my car to a Hyundai dealership in 2021 at 36,000 miles and was told this was normal with the transmissions provided by Hyundai and there was no need to worry. Now, at 72,000 miles I was driving down CA-60 when my car transmission died. The car would not go when I was giving it gas and would make a whirring noise when trying to accelerate across the freeway until I could pull off to the shoulder. It was extremely dangerous and I could've been hit by someone especially a semi-truck as it was sudden and I was in the left hand lane. I've been bringing it to an independent mechanic for years and he always told me to wait until there's a recall as it's a faulty transmission however there has not been a recall for my car yet. The car is now in possession of a Hyundai dealership however I was told since my warranty has passed they are not claiming any responsibility but that their transmission is faulty. There was no warning lamps or messages in the car just the issue of jolting while at slow paces prior to the transmission dying.

The contact’s daughter owns a 2018 Hyundai Kona. While the contact’s daughter was driving approximately 65 - 70 MPH, the vehicle started decelerating and sputtering before the vehicle coasted to the side of the road and stalled. The check engine warning light was illuminated. The vehicle was towed to a certified mechanic, who diagnosed the vehicle and determined that the engine needed to be replaced. The vehicle was not repaired. The dealer was contacted and confirmed that the VIN was not under recall. The manufacturer was informed and opened a case. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 100,000.

On May 5, 2025, my 2018 Hyundai Kona burst into flames in my garage and completely destroyed my Kona, Dodge Ram 1500 parked adjacent to it and my home along with its contents. Both vehicles and my home were deemed “a total loss” by the insurance company. The Kona engine compartment burst into flames after a short trip to the store. If the front door had not been locked, forcing my wife to go through the garage, we would have been unaware of the fire until it had reached the interior of the house setting off the alarms. As it was, I received smoke inhalation and a partially collapsed lung while attempting to put out the fire and while trying to put the burning Kona in neutral to push it out of the garage. The 2018 Kona is not safe as it can burst into flames under normal operation and without any warning potentially resulting in injury or death of the occupants or emergency response crews. Research indicates my 2018 KONA has no recalls; however, it has the same G4FJ engine and is manufactured at the same facility as several other Hyundai models that have been recalled for fires in the engine compartment. The Hyundai Veloster has a class-action settlement for engine failure & fires. Also, the Hyundai Tucson has an ABS module fire recall and shared electrical layout. Furthermore, Australia issued a Kona fire-related recall in 2019 due to brake tube routing near the exhaust system. Fire investigators have inspected the vehicle and determined the origin of the fire is the Kona. Hyundai inspected the Kona and failed to take any responsibility nor notify other 2018 Kona owners. There was no prior warning my 2018 Kona was having any problems. The only indication was a faint burning smell my wife noticed when she got out of the vehicle to collect the mail on the day of the fire. At the time, she contributed the burning smell to the neighbors burn pile. The insurance company has removed the Kona, and it should be available for inspection at their facility.