2023 Hyundai Ioniq 5

While driving my 2023 Ioniq5 I got a warning on the dashboard about losing power and immedately the car slowed itself down to about 15 MPH, once I was able to get to a safe spot to pull over I stopped the car and it would not start again. I had it towed to the dealer and it has been a week and the ICCU is still on backorder. No idea when I will have the car back.

The car had no power on Monday [XXX]. It was taken taken to Tasca Hyundai in Hartsdale NY. The service manager told me it was the ICCU and 12v battery. This had previously been repaired on 12/11/24 under recall according to Hyundai's own records. The current service manager has no idea when the part will be available, possibly not for weeks. The car has been serviced according to Hyundai's maintenance schedule and recall notices. In fact the car went for maintenance one week prior to the part failure. No recall notice for this failure has been issued INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Vehicle experienced sudden loss of power while driving at highway speed. While driving on the interstate at highway speed in dark, snowy, high-traffic conditions, the vehicle displayed a warning about an electrical system fault and instructed me to “stop safely.” The vehicle immediately lost some propulsion and ramped down speed. We were only narrowly able to exit the highway before it would not move further. We were very lucky that no one hit us- it is extremely unsafe to drastically decrease speed on highway. Our family was in the car and it was very, very scary. We were able to use the heating system while parked for a few minutes before we lost all power completely. The vehicle was towed to a Hyundai dealership and is completely inoperable. The service manager stated the failure is consistent with a known ICCU (Integrated Charging Control Unit) failure. The dealership reports having many Ioniq vehicles with similar ICCU failures awaiting backordered parts, with no estimated repair timeline.

Upon entering vehicle in the morning of 12/30/25, a notable smell was first present. After turning on the vehicle, the car dashboard showed a "Check electric vehicle system" warning. The car was not able to be put into any gear besides neutral. Car was towed to dealership, and received word on 1/2/26 that an ICCU failure was the cause.Thankfully this occurred while parked in my garage, so was not in immediate danger. Perhaps this isn't a safety issue, but I am not sure what would have happened had the ICCU blown while driving so thought worth reporting.

I purchased my Hyundai Ioniq 5 on [XXX]. Since then, I have experienced repeated and dangerous failures of the air-conditioning system, which Hyundai and the selling dealership have failed to properly diagnose or repair. On [XXX], while driving, I heard a very loud banging noise coming from the front passenger side of the vehicle. Immediately afterward, the air-conditioning system completely shut down and stopped producing cold air. Before the extreme Arizona heat began, I repeatedly asked Hyundai on Bell Road in Glendale to properly diagnose the A/C system due to ongoing concerns. Despite the vehicle being under warranty, the technician told me I would have to pay a diagnostic fee before they would evaluate the A/C. As a result, the underlying problem was not properly diagnosed or repaired. On [XXX], the exact same failure occurred again the same loud banging noise followed by a complete loss of air conditioning. The vehicle was taken to Hyundai on Bell Road in Glendale a total of four (4) times, spending 33 days out of service for the same issue. Despite this, the dealership failed to repair the vehicle. On several visits, the car was simply parked, and the dealer later claimed it had been “fixed” one time, even though the problem continued. This defect created a serious safety hazard. During one incident, while driving the vehicle in extreme heat to the dealership for repair, the interior temperature became dangerously high. My phone overheated and shut down, and I nearly passed out while driving. Hyundai Corporate has been unresponsive and dismissive. Rather than addressing the repeated failures and safety risks, I was referred to Lemon Law, where my claim was denied, despite the extensive repair history and time out of service. Instead of repairing the defect or taking responsibility, both the dealership and Hyundai Corporate pressured me to trade in the vehicle and move on, without resolving the underlying problem. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

INCIDENT DESCRIPTION: On November 24, 2025, while driving at ~60 mph on NYS Route 17 (highway) with ~15% battery charge, my 2023 Hyundai IONIQ 5 suddenly entered limp mode and lost motive power. The high-voltage battery state of charge dropped instantly from ~10-15% to 0%, triggering error code P1B9600 (HV battery cell imbalance—cells failing to charge/discharge properly). I was unable to fully remove the vehicle from the roadway. My elderly mother was a passenger; a passing tractor-trailer came within 1 ft of striking us when disabled. NY State Police responded (report available). Required $300 tow to the Hyundai dealer, stranding us 150 miles from home.//PRIOR RELATED FAILURES: 1. November 14, 2025: Stranded due to ICCU failure (recall 24V-868 related) (stranded on NYS State Route 444). 2. September 15, 2025: Same P1B9600 code/limp mode/power loss; stranded in the middle of active travel lane of NYS 444; NY State Police report filed. 3. August 2025: Initial HV battery-related sudden power loss; stranded on Interstate 90 Eastbound (Erie, PA area). Despite repairs (September 2025 ICCU/"limp mode" software updates; October 2025 ICCU/high-voltage fuse replacement under recall 24V-868), defects persist. The vehicle charge rate also appears low and the battery consumption rate seems high.// CURRENT STATUS: Dealer (Vision Hyundai) confirmed high-voltage battery pack defective, requiring full replacement. Vehicle purchased new October 2024, under warranty. In service since mid-November 2025 (>30 days downtime). Provided loaner now, but prior rentals unreimbursed.//SAFETY RISK: Repeated sudden power losses create extreme highway crash risk, especially with vulnerable passengers. I am a licensed professional mechanical engineer, and can provide technical logs, repair orders, police reports upon request.The issues I have experienced appear to be linked to ongoing ICCU/HV system issues in IONIQ 5. I respectfully request expansion of the recall investigation.

ICCU Failure — Severe Safety Risk and Repeated Incident The ICCU in my Hyundai has failed twice. Both times, the car suddenly and completely lost power while I was driving — no warning lights, no gradual slowdown, just total loss of control. This created an extremely dangerous situation that put me, my passengers, and everyone around us at risk. When the ICCU fails, the vehicle shuts down instantly and becomes completely inoperable. During the most recent incident, I spent more than eight hours on the phone with Hyundai attempting to arrange a tow. When the tow truck finally arrived, the driver instructed me to shift the car into neutral. The moment I did, the car died again and became stuck in neutral, preventing the driver from towing it. He then left, unable to assist, leaving my disabled vehicle parked on a public road — on a hill — where it posed a further safety hazard. Hyundai’s response to these failures has been temporary at best. This issue continues to reoccur, making the vehicle effectively unsafe to drive at all times.

NHTSA Vehicle Safety Complaint Vehicle Information: Year: 2023 Make: Hyundai Model: Ioniq 5 VIN: [XXX] Mileage: Over 137,000 miles 15 States Driven: AZ, TX, GA, CA, MI (with damage here primarily) Complaint: My 2023 Hyundai Ioniq 5 has experienced persistent and severe safety failures since delivery in January 2023, including: Complete power and control loss at highway speeds Repeated BMS/12V failures (even at 30% state of charge) Nonworking rear brake lights at night for over one year False-alarming and nonfunctional parking sensors Interior wear faster than normal; more These failures have created life-threatening hazards for me and my children, who regularly ride in the vehicle. The vehicle is under an active federal safety recall, which under 49 U.S.C. § 30118–30120 requires dealers and manufacturers to repair recalled vehicles promptly, without regard to profitability or cost. Despite repeated written requests, Pedder Hyundai (Poway, CA) refused to perform recall repairs, obstructed resolution, blocked corporate contact, and threatened to tow the vehicle illegally at my expense within 48 hours, demonstrating reckless disregard for consumer safety and federal law. A police report documenting criminal endangerment, conversion, and aggravated consumer endangerment is pending, and the lender of the vehicle has been notified of breach of contract. These issues appear systemic, affecting multiple vehicles of this model, and have resulted in: Frequent, unexpected towing with surprise expenses and downtime Significant risk of injury or death due to power/control loss Repeated failures despite warranty and recall obligations I request NHTSA investigate immediately, ensure recall repairs are completed promptly, and take any action necessary to protect public safety. Available case file including Dealer correspondence showing obstruction refusal threats to ignore California and federal law INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Had all previous open recalls for iccu performed. No previous warning in car. Driving unto free way. Loud noise like a tire pop. 12 volt low power warning on dash screen. Car began to lose power. Picture of a turtle shows up. Low power warning. Car lost power within 10 seconds. And couldn't accelerate. Extremely dangerous. Once completely stopped the car turned off and couldn't start again. Was able to get car to turn on with jumper cables by tow truck. But couldn't get to "start" engine. Dealership says the 12 volt battery and iccu needs to be replaced. They are blaming the issue on the fact that I had an aftermarket subwoofer installed and don't want to cover under warranty. Car ran fine with said subwoofer for a year prior with no additional changes. Have used same subwoofer and amp on multiple cars with no issue.