NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
182 reports50,000 miles · Apr 1, 2011
Air Bags
TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHEN THE CONTACT STARTED THE IGNITION, THE AIR BAG WARNING INDICATOR BEGAN TO ILLUMINATE CONTINUOUSLY UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER YET THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATEL…
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TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHEN THE CONTACT STARTED THE IGNITION, THE AIR BAG WARNING INDICATOR BEGAN TO ILLUMINATE CONTINUOUSLY UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER YET THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10393970
139,000 miles · Mar 25, 2011
Seat Belts
TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT STATED THAT THE REAR SEAT BELTS WERE CONTRACTED AND WOULD NOT RELEASE. THE CONTACT STATED THAT THE MIDDLE SEAT BELT WORKS BUT THE REAR DRIVER SIDE AND PASSENGER SIDES WERE INOPERABLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE SEAT BELTS WE…
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TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT STATED THAT THE REAR SEAT BELTS WERE CONTRACTED AND WOULD NOT RELEASE. THE CONTACT STATED THAT THE MIDDLE SEAT BELT WORKS BUT THE REAR DRIVER SIDE AND PASSENGER SIDES WERE INOPERABLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE SEAT BELTS WERE NOT COVERED UNDER WARRANTY AND COULD PROVIDE NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 139,000 AND THE CURRENT MILEAGE WAS 114,948.
NHTSA ODI #10392885
102,330 miles · Feb 27, 2011
Service Brakes, Hydraulic
TRAVELING SOUTHBOUND ON INTERSTATE 5. ACCIDENT OCCURRED IN FRONT OF ME REQUIRING SUDDEN APPLICATION OF BRAKES (PANIC STOP). BRAKES FAILED COMPLETELY. THE BRAKES WORKED PARTIALLY AFTER SWERVING AND PUMPING THE BRAKES. IT WAS ALSO FOUND THAT THE BRAKES HAD FAILED COMPLETELY UPON BACKING THE VEHICLE. A MECHANICAL INSPECTION DE…
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TRAVELING SOUTHBOUND ON INTERSTATE 5. ACCIDENT OCCURRED IN FRONT OF ME REQUIRING SUDDEN APPLICATION OF BRAKES (PANIC STOP). BRAKES FAILED COMPLETELY. THE BRAKES WORKED PARTIALLY AFTER SWERVING AND PUMPING THE BRAKES. IT WAS ALSO FOUND THAT THE BRAKES HAD FAILED COMPLETELY UPON BACKING THE VEHICLE. A MECHANICAL INSPECTION DETERMINED THAT THE ENGINE-BOOSTER VACUUM LINE CHECK VALVE HAD FAILED.
NHTSA ODI #10385648
81,000 miles · Feb 11, 2011
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT WAS DRIVING APPROXIMATELY 10 MPH WHEN SHE ENGAGED THE ACCELERATOR AND THE VEHICLE STALLED FOLLOWED BY THE ILLUMINATION OF THE CHECK ENGINE WARNING LIGHT. THE VEHICLE WAS TOWED TO THE DEALER BUT WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS …
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TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT WAS DRIVING APPROXIMATELY 10 MPH WHEN SHE ENGAGED THE ACCELERATOR AND THE VEHICLE STALLED FOLLOWED BY THE ILLUMINATION OF THE CHECK ENGINE WARNING LIGHT. THE VEHICLE WAS TOWED TO THE DEALER BUT WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 81,000.
NHTSA ODI #10381605
60,000 miles · Jan 3, 2011
Air Bags
I OWN A 2004 HYUNDAI ELANTRA GLS (US VERSION). I GOT THE AIRBAG LIGHT ON FROM THE 60K MILES. NOW THE "PASSENGER AIRBAG OFF" LIGHT DOESN'T LIT REGARDLESS IN THE PASSENGER SEAT IS SOMEONE SEATED OR NOT. *TR
NHTSA ODI #10373926
170,000 miles · Nov 29, 2010
Electrical System
WHILE DRIVING TO FLORIDA ON I95 USING CRUISE CONTROL TRAFFIC BEGAN TO BACK UP IN THE RICHMOND AREA SO THE WIFE HIT THE BRAKES. CAR DID NOT DISENGAGE BUT RATHER SPED UP TO THE CONTROL SETTING. REPEATEDLY HITTING THE BRAKES HAD NO EFFECT SO WE HAD TO MANUALLY DISENGAGE THE UNIT. THE INCIDENT WAS REPORTED TO THE DEALER OF PURCHASE …
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WHILE DRIVING TO FLORIDA ON I95 USING CRUISE CONTROL TRAFFIC BEGAN TO BACK UP IN THE RICHMOND AREA SO THE WIFE HIT THE BRAKES. CAR DID NOT DISENGAGE BUT RATHER SPED UP TO THE CONTROL SETTING. REPEATEDLY HITTING THE BRAKES HAD NO EFFECT SO WE HAD TO MANUALLY DISENGAGE THE UNIT. THE INCIDENT WAS REPORTED TO THE DEALER OF PURCHASE AS WELL AS TO THE LOCAL HYUNDAI DEALER WITH NO RESOLUTION OTHER THAN TO PAY FOR THEM TO HUNT DOWN THE PROBLEM. I WAS ABLE TO FIND THAT THE PROBLEM IS RELATED TO THE DISAPPEARANCE OF ALL BRAKE LIGHTS AND WILL TEMPORARILY FIX ITSELF IF I HIT THE WIRING HARNESS IN SEVERAL LOCATIONS.. IT IS NOT DUE TO A FAULTY BRAKE PEDAL SWITCH. THIS WAS REPORTED BACK TO THE DEALERSHIPS WITH THE SAME RESULT THEN TO HYUNDAI USA ON NOV 4, 2010 CASE NUMBER [XXX]. HYUNDAI MAINTAINS IT IS A SERVICE ISSUE AND NOT A SAFETY ISSUE AND THAT MY ONLY RECOURSE IS TO PAY THE DEALER TO DO A DIAGNOSTIC CHECK. I INFORMED THEM THAT IF THEY GOOGLE HYUNDAI BRAKE LIGHT PROBLEMS THERE ARE MANY PEOPLE REPORTING LOSS OF BRAKE LIGHTS WHO MAY BE UNAWARE THAT THEIR CRUISE CONTROL MAY DISENGAGE. THEY HAVE CLOSED THE CASE SO I AM REQUESTING THAT THIS BE PUT ON RECORD. CONDITION STILL EXISTS AFTER 6 ATTEMPTS TO REPAIR.. IS AN INTERMITTENT ELECTRICAL PROBLEM IN THE HARNESS CONNECTOR I BELIEVE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10368151
62,000 miles · Nov 23, 2010
Air BagsVehicle Speed Control
I WAS DRIVING WITH MY CRUISE CONTROL ON AND A CAR STOPPED IN FRONT OF ME. I HIT THE BRAKES AND MY CAR ACCELERATED. THIS IS THE THIRD TIME THIS HAS HAPPENED. FORTUNATELY, I WAS ABLE TO SLAM ON THE BRAKES AND THE CAR STOPPED. ALSO THE AIR BAG LIGHT DOES NOT GO OFF WITH AN ADULT IN THE FRONT SEAT. THIS IS VERY CONCERNING. *TR
NHTSA ODI #10367286
50,000 miles · Nov 1, 2010
Vehicle Speed Control
TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE THE VEHICLE WAS SLOWLY REVERSING WITH HER FOOT ON THE BRAKE PEDAL, THE RPMS SUDDENLY INCREASED AND THE VEHICLE ACCELERATED IN REVERSE. THE CONTACT HAD TO DEPRESS THE BRAKE PEDAL HARDER TO PREVENT FURTHER ACCELERATION. THE FAILURE WAS INTERMITTENT AND BECOMING PROGRESSIVELY WORSE.…
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TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE THE VEHICLE WAS SLOWLY REVERSING WITH HER FOOT ON THE BRAKE PEDAL, THE RPMS SUDDENLY INCREASED AND THE VEHICLE ACCELERATED IN REVERSE. THE CONTACT HAD TO DEPRESS THE BRAKE PEDAL HARDER TO PREVENT FURTHER ACCELERATION. THE FAILURE WAS INTERMITTENT AND BECOMING PROGRESSIVELY WORSE. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. ALSO, THE CONTACT STATED THAT THE VEHICLE STALLED BUT WHEN SHE TURNED IT OFF AND RESTARTED IT, THE PROBLEM CORRECTED ITSELF. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 54,000.
NHTSA ODI #10363515
60,000 miles · Oct 25, 2010
Air BagsCrashInjury
TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING AND FAILING TO STOP AT A STOP SIGN, THE CONTACT T-BONED ANOTHER VEHICLE AND CRASHED INTO IT. THE AIR BAGS DID NOT DEPLOY. THERE WERE TWO PEOPLE INJURED. A POLICE REPORT WAS FILED. THE CONTACT CALLED THE MANUFACTURER WHO SENT SOMEONE OUT TO INSPECT THE VEHICLE BUT OFFERED …
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TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING AND FAILING TO STOP AT A STOP SIGN, THE CONTACT T-BONED ANOTHER VEHICLE AND CRASHED INTO IT. THE AIR BAGS DID NOT DEPLOY. THERE WERE TWO PEOPLE INJURED. A POLICE REPORT WAS FILED. THE CONTACT CALLED THE MANUFACTURER WHO SENT SOMEONE OUT TO INSPECT THE VEHICLE BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS DESTROYED. THE FAILURE MILEAGE WAS APPROXIMATELY 60,000.
NHTSA ODI #10362342
85,500 miles · Aug 2, 2010
Vehicle Speed Control
MY VEHICLE REVS ON IT'S OWN. STARTING AND STOPPING THROUGH TOWN IS VERY DANGEROUS BECAUSE IT IS DIFFICULT TO STOP THE VEHICLE. AS I HOLD THE BRAKE DOWN THE CAR CONTINUES TO ACCELERATE AS IF MY FOOT IS ON THE ACCELERATOR. THE CAR REVS IN PARK, NEUTRAL, DRIVE, AND REVERSE. I TOOK IT TO A LOCAL MECHANIC. HE CLEANED OUT THE FUE…
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MY VEHICLE REVS ON IT'S OWN. STARTING AND STOPPING THROUGH TOWN IS VERY DANGEROUS BECAUSE IT IS DIFFICULT TO STOP THE VEHICLE. AS I HOLD THE BRAKE DOWN THE CAR CONTINUES TO ACCELERATE AS IF MY FOOT IS ON THE ACCELERATOR. THE CAR REVS IN PARK, NEUTRAL, DRIVE, AND REVERSE. I TOOK IT TO A LOCAL MECHANIC. HE CLEANED OUT THE FUEL THROTTLE AND THE PROBLEM WENT AWAY FOR ABOUT 1 WEEK AND CAME BACK. I TALKED TO ANOTHER MECHANIC AND HE HAD NEVER HEARD ANYTHING LIKE IT. HE TOLD ME IT WAS PROBABLY A DEFECT. *TR
NHTSA ODI #10346870
Official recalls
5Oct 17, 2005
CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.
Consequence & remedy
Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.
Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON NOVEMBER 15, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.
Sep 12, 2005
CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.
Consequence & remedy
Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.
Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.
Jul 30, 2004
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST, IT WAS DETERMINED THAT FUEL TAN DAMAGE COULD OCCUR. ON CERTAIN PASSENGER VEHICLES, A VAPOR TUBE HOSE CLAMP THAT IS LOCATED NEAR THE FUEL TANK MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP EARS AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
May 3, 2004
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Aug 26, 2003
ON CERTAIN VEHICLES, IF THE FRONT PASSENGER SEAT IS UNOCCUPIED OR IS OCCUPIED BY SOMEONE LIGHTER THAN 56.4 POUNDS, THE PASSENGER AIR BAG IS DEACTIVATED AND WILL NOT DEPLOY IF A CRASH OCCURS. HOWEVER, THE OCCUPANT CLASSIFICATION SENSOR MAY INCORRECTLY INTERPRET THAT A SEATED ADULT IS AN INFANT SEAT AND DEACTIVATE THE PASSENGER AIR BAG IF SOMEONE HEAVIER THAN 56.4 POUNDS WHO IS SEATED WITH ONE LEG RESTING ON THE OUTBOARD OR INBOARD EDGE OF THE SEAT; WITH LEGS SPREAD; OR POSITIONED OFF-CENTER TOWARD THE CENTER CONSOLE AND WITH HIS OR HER ARM LEANING ON THE CONSOLE.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY, POSSIBLY RESULTING IN SERIOUS INJURY TO THE RIGHT FRONT PASSENGER.
Remedy: THE OCCUPANT CLASSIFICATION SENSOR WILL BE REPROGRAMMED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE04041 · POST-CRASH Fuel Tank Leak
Opened Apr 16, 2004 · Closed Jul 13, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
Additional source detail variants (2)
Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.