KNOCKING SOUND STARTED IN RIGHT FRONT WHEN TURNING RIGHT. NOT MUCH BUT PROGRESSIVELY LOUDER & LONGER ON ALL TURNS. THE FRONT TRANSAXLE SHAFT BASICALLY WENT OUT AND HAD TO BE REPLACED ALONG W THE BALL JOINTS IN FRONT END.5 SPEED *TR
2004 Hyundai Elantra
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Hyundai Elantra do not stand out strongly from the model-year median of 182.
About this comparison →How this year compares
Owner complaints by model year
Compare all Elantra years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
112 reports with mileage · 70 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Air Bags. Review the 114 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Seat Belts. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Power Train complaints
7 reportsCLUTCH FAILURE AT 52,792 MILES. I OWN 3 OTHER CARS ; FORD, HONDA, AND CHEVROLET WITH CLUTCHES WELL OVER 120,000 MILES. IT IS NOT A RESULT OF MY DRIVING. HYUNDAI WOULD NOT REPLACE. NOT COVERED UNDER THE WARRANTY.*AK
I PURCHASED VEHICLE NEW IN MARCH 2004. I PREVIOUSLY OWNED A 1994 HYUNDAI EXCEL WHICH I ALSO PURCHASED NEW. THE DURABILITY OF THE EXCEL AND THE WARRANTY ON THE ELANTRA WERE THE REASON I CHOSE TO BUY IT. AT 13,000 MILES IN APRIL, 2005, THE CLUTCH ON THE ELANTRA BEGAN SLIPPING. I TOOK IT TO THE DEALER AND WAS TOLD THAT THE CLUT…
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I PURCHASED VEHICLE NEW IN MARCH 2004. I PREVIOUSLY OWNED A 1994 HYUNDAI EXCEL WHICH I ALSO PURCHASED NEW. THE DURABILITY OF THE EXCEL AND THE WARRANTY ON THE ELANTRA WERE THE REASON I CHOSE TO BUY IT. AT 13,000 MILES IN APRIL, 2005, THE CLUTCH ON THE ELANTRA BEGAN SLIPPING. I TOOK IT TO THE DEALER AND WAS TOLD THAT THE CLUTCH IS NOT COVERED UNDER THE 100,000 MILE WARRANTY. IT IS COVERED ONLY UNDER A 12,000 MILE WARRANTY. AFTER NEGOTIATION WITH THE MANAGEMENT, THE DEALERSHIP AGREED TO COVER 50% OF THE REPAIR. THIS WAS ACCEPTABLE AT THAT TIME AND THE PROBLEM APPEARED TO BE CORRECTED. IT IS NOW AUGUST, 2006, AND THIS VEHICLE HAS 33,066 MILES ON IT AND CLUTCH #2 IS WEARING OUT. STARTING OUT IN LOW GEAR IS DIFFICULT, THE CLUTCH SLIPS IN THE LOWER GEARS (2 AND 3) AND THE CLUTCH PEDAL IS EXTREMELY STIFF. AT HIGHWAY SPEEDS THE VEHICLE PERFORMS OK. I AM AFRAID TO TAKE THE CAR BACK TO THE DEALER SINCE THEY ARE MORE THAN LIKELY GOING TO PUT THE SAME PIECE OF JUNK CLUTCH IN AS A REPLACEMENT TO THIS ONE. I HAVE TALKED TO AN INDEPENDENT TRANSMISSION SHOP AND THEY CAN USE A NON-OEM PART TO REPLACE. THE ONLY PROBLEM WITH THIS SOLUTION IS THAT THE COST IS GOING TO BE +$1000 VERSUS THE $800+ THAT THE DEALER WILL CHARGE AND THE USE OF THE NON-OEM PART MAY VOID THE VEHICLE WARRANTY. I WOULD LIKE TO POINT OUT A FEW OTHER FACTS: THE 1994 EXCEL WENT TO 122,000 MILES BEFORE NEEDING ITS CLUTCH REPLACED. THE REPLACEMENT CLUTCH WAS STILL IN THE CAR WHEN IT WAS TRADED IN AT 176,000 MILES. MY WIFE AND I HAVE BEEN DRIVING STANDARD SHIFT VEHICLES EXCLUSIVELY SINCE 1990, SO I DON'T WANT ANYONE AT HYUNDAI SUGGESTING THAT WE DON'T KNOW HOW TO DRIVE A STANDARD SHIFT VEHICLE. I CURRENTLY DRIVE A 1997 PLYMOUTH A 5 SPEED TRANSMISSION. ITS CLUTCH WAS REPLACED IN APRIL 2006 WITH AT 135,000 MILES. MY WIFE, WHO IS THE PRIMARY DRIVER OF THE HYUNDAI IS A PROFESSIONAL BUS DRIVER. *NM
ON 3/4/2005, WHILE DRIVING ON AN INTERSTATE HIGHWAY, THE CAR STALLED AND WOULDN'T IMMEDIATELY START. IT DID START LATER. I WAS TOWED TO A DEALER, WHICH REPLACED THE CRANKSHAFT POSITION SENSOR. ON 4/21/2005, I GOT TO MY PARKED CAR TO FIND THAT IT WOULDN'T START FOR 10-15 MINUTES. THE SYMPTOMS WERE VERY SIMILAR TO THE MARCH 4 INC…
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ON 3/4/2005, WHILE DRIVING ON AN INTERSTATE HIGHWAY, THE CAR STALLED AND WOULDN'T IMMEDIATELY START. IT DID START LATER. I WAS TOWED TO A DEALER, WHICH REPLACED THE CRANKSHAFT POSITION SENSOR. ON 4/21/2005, I GOT TO MY PARKED CAR TO FIND THAT IT WOULDN'T START FOR 10-15 MINUTES. THE SYMPTOMS WERE VERY SIMILAR TO THE MARCH 4 INCIDENT, WITHOUT THE STALLING OUT ON THE HIGHWAY TO PREFACE IT. THE FOLLOWING DAY, I TOOK THE CAR TO A DIFFERENT DEALER, WHERE THEY TESTED THE CAR BUT MADE NO REPAIRS. I WROTE HYUNDAI. A REGIONAL REPRESENTATIVE CONTACTED ME AND ASKED THAT HYUNDAI HAVE AN ATTEMPT TO FULLY INVESTIGATE. I HAD AN APPOINTMENT AT THE DEALER I PURCHASED THE CAR FROM, AND THE REGIONAL REPRESENTATIVE CONTACTED THEM TO COORDINATE EXAMINATION OF THE CAR. THE DEALER HAD ONE OF THEIR TOP ELECTRICAL SYSTEMS PEOPLE EXAMINE THE CAR IN CONSULTATION WITH THE REGIONAL OFFICE ON 5/7/2005. THEY COULD FIND NO PROBLEMS. ON 1/3/2006, THE CAR STALLED OUT ON AN INTERSTATE HIGHWAY AND WOULDN'T START IMMEDIATELY. A DEALER REPLACED THE CRANKSHAFT POSITION SENSOR. ON 1/13/2006, THE CAR STALLED OUT ON AN INTERSTATE HIGHWAY AND WOULDN'T START IMMEDIATELY. A DEALER EXAMINED IT AND CONSULTED WITH HYUNDAI TECH LINE BUT DID NOTHING. I SENT HYUNDAI ANOTHER LETTER. THEY ASKED TO BE ABLE TO SEND A REGIONAL TECHNICIAN TO LOOK AT IT. A DEALER REPLACED THE POWER CONTROL MODULE AND CHECKED CONNECTIONS PER DIRECTIONS OF THE REGIONAL TECHNICIAN. HYUNDAI DEEMED THE CAR OKAY BECAUSE THE TECHNICIAN WENT FOR A 15 MILE TEST DRIVE; THE CAR HAS HAD THREE POTENTIALLY FATAL INCIDENTS IN 22,491 MILES. A REPRESENTATIVE AT THE REGIONAL OFFICE SAID THE THEY REPLACED THE POWER CONTROL MODULE BASED ON INCIDENTS IN OTHER CARS, WHERE THE ERROR CODE FOR THE CRANKSHAFT POSITION SENSOR HAS COME UP. HE SAID THIS WAS A "PRECAUTIONARY MEASURE," THAT THE TECHNICIAN WASN'T ABLE TO VERIFY THE COMPONENT THAT FAILED, AND COULD NOT EXPLAIN WHY THE POWER CONTROL MODULE WASN'T SUGGESTED EARLIER. *JB
HYUNDAI ELANTRA GLS 2004 (1) NO EVENTS LED UP TO FAILURES (2) BETWEEN 15000-20000 MILES IGNITION STOPPED WORKING - FIXED BY HYUNDAI AFTER WE SEVERELY NAGGED THEM FOR DAYS - CAR IS LESS THAN 18 MONTHS OLD HAS 32,000 MILES ON IT NOW CLUTCH DISK IS SUPPOSEDLY BURNED OUT- I HAVE NEVER HAD A CLUTCH BURN OUT ON ME OR ANYONE I …
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HYUNDAI ELANTRA GLS 2004 (1) NO EVENTS LED UP TO FAILURES (2) BETWEEN 15000-20000 MILES IGNITION STOPPED WORKING - FIXED BY HYUNDAI AFTER WE SEVERELY NAGGED THEM FOR DAYS - CAR IS LESS THAN 18 MONTHS OLD HAS 32,000 MILES ON IT NOW CLUTCH DISK IS SUPPOSEDLY BURNED OUT- I HAVE NEVER HAD A CLUTCH BURN OUT ON ME OR ANYONE I KNOW MUCH LESS AT A MERE 32,000 MILES WANT TO CHARGE ME 300 TO SEE IF WARRANTY MIGHT COVER IT; HOWEVER IF IT DOESN'T THEY WILL CHARGE ME 800 OR SO TO FIX THIS PROBLEM CAR GRINDS WHEN TURNING- HYUNDAI WILL NOT CHECK IT OUT, SUPPOSEDLY WARRANTY ALSO DOES NOT COVER THIS. STEERING WHEEL IS COMPLETELY FALLING APART VANITY MIRROR COVER FELL OFF YES, ALL THIS HAPPENED WITHIN 3 MONTHS OF EACH OTHER. I AM NOW COMPLETELY AFRAID TO DRIVE MY CAR. THE GEARS DO NOT CATCH WELL AND ARE GETTING PROGRESSIVELY WORSE. THE REASON I BOUGHT THIS CAR WAS FOR ITS AMAZING WARRANTY. COME TO FIND OUT THE WARRANTY DOESN'T COVER ANYTHING AT ALL. HYUNDAI DID REPLACE MY VANITY MIRROR. NOW IF ONLY THE FREAKING CAR WORKED! I WILL NEVER BUY ANOTHER HYUNDAI. *NM
VEHICLE WAS UNDRIVABLE WHEN CLUTCH WENT BAD WITHOUT ANY WARNING AT ABOUT 13,900 MILES. DEALER CHARGES $900 TO REPLACE CLUTCH DUE TO WARRANTY ONLY BEING 12 MONTHS 12,000 MILES. I WAS ABLE TO HAVE HYUNDAI COVER THE COST OF THE PARTS ($260) BUT I PAID 100% OF THE LABOR. IN 30+ YEARS DRIVING I NEVER HAD A CLUTCH GO BAD ON ME IN LES…
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VEHICLE WAS UNDRIVABLE WHEN CLUTCH WENT BAD WITHOUT ANY WARNING AT ABOUT 13,900 MILES. DEALER CHARGES $900 TO REPLACE CLUTCH DUE TO WARRANTY ONLY BEING 12 MONTHS 12,000 MILES. I WAS ABLE TO HAVE HYUNDAI COVER THE COST OF THE PARTS ($260) BUT I PAID 100% OF THE LABOR. IN 30+ YEARS DRIVING I NEVER HAD A CLUTCH GO BAD ON ME IN LESS THAN 100,000 MILES. AND THE ONLY TIME I HAD PRIOR CLUTCH PROBLEMS I WAS ABLE TO PUT THE CAR IN GEAR AND DRIVE IT. THIS TIME THE CLUTCH WAS SO BAD THAT IT WOULD NOT MOVE THE CAR UNLESS IT WAS GOING DOWNHILL - ATOTHER TIMES THE MOTOR JUST REVED AND THE TRANSMISSION JUST SLIPS.
I BOUGHT MY HYUNDAI ELANTRA IN MAY 2004 AND THE CLUTCH IS BURNED OUT. I HAD A JEEP WRANGLER FOR 10 YRS AND THE CLUTCH NEVER BURNED OUT. I ALSO HAD A TOYOTA CELICA THAT WAS MANUAL THAT NEVER BURNED OUT. I WAS QUOTED $1500.00 TO GET IT FIXED EVEN WITH THE SO CALLED WARRANTY. SUPPOSEDLY THE WARRANTY ON THE CLUTCH IS ONLY FOR 12 MON…
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I BOUGHT MY HYUNDAI ELANTRA IN MAY 2004 AND THE CLUTCH IS BURNED OUT. I HAD A JEEP WRANGLER FOR 10 YRS AND THE CLUTCH NEVER BURNED OUT. I ALSO HAD A TOYOTA CELICA THAT WAS MANUAL THAT NEVER BURNED OUT. I WAS QUOTED $1500.00 TO GET IT FIXED EVEN WITH THE SO CALLED WARRANTY. SUPPOSEDLY THE WARRANTY ON THE CLUTCH IS ONLY FOR 12 MONTHS OR 12000 MILES.AK
Official recalls
505V479000 · Air Bags
Oct 17, 2005
CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.
Consequence & remedy
Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.
Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON NOVEMBER 15, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.
05V395000 · Air Bags
Sep 12, 2005
CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.
Consequence & remedy
Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.
Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.
04V370000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
Jul 30, 2004
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST, IT WAS DETERMINED THAT FUEL TAN DAMAGE COULD OCCUR. ON CERTAIN PASSENGER VEHICLES, A VAPOR TUBE HOSE CLAMP THAT IS LOCATED NEAR THE FUEL TANK MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP EARS AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
04V208000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
May 3, 2004
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
03V322000 · Air Bags
Aug 26, 2003
ON CERTAIN VEHICLES, IF THE FRONT PASSENGER SEAT IS UNOCCUPIED OR IS OCCUPIED BY SOMEONE LIGHTER THAN 56.4 POUNDS, THE PASSENGER AIR BAG IS DEACTIVATED AND WILL NOT DEPLOY IF A CRASH OCCURS. HOWEVER, THE OCCUPANT CLASSIFICATION SENSOR MAY INCORRECTLY INTERPRET THAT A SEATED ADULT IS AN INFANT SEAT AND DEACTIVATE THE PASSENGER AIR BAG IF SOMEONE HEAVIER THAN 56.4 POUNDS WHO IS SEATED WITH ONE LEG RESTING ON THE OUTBOARD OR INBOARD EDGE OF THE SEAT; WITH LEGS SPREAD; OR POSITIONED OFF-CENTER TOWARD THE CENTER CONSOLE AND WITH HIS OR HER ARM LEANING ON THE CONSOLE.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY, POSSIBLY RESULTING IN SERIOUS INJURY TO THE RIGHT FRONT PASSENGER.
Remedy: THE OCCUPANT CLASSIFICATION SENSOR WILL BE REPROGRAMMED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE04041 · POST-CRASH Fuel Tank Leak
Opened Apr 16, 2004 · Closed Jul 13, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
Additional source detail variants (2)
Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
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