NHTSA owner reports · September 18, 2026 snapshot.
Air Bags complaints
114 reportsClear category filter50,000 miles · Apr 1, 2011
Air Bags
TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHEN THE CONTACT STARTED THE IGNITION, THE AIR BAG WARNING INDICATOR BEGAN TO ILLUMINATE CONTINUOUSLY UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER YET THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATEL…
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TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHEN THE CONTACT STARTED THE IGNITION, THE AIR BAG WARNING INDICATOR BEGAN TO ILLUMINATE CONTINUOUSLY UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER YET THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10393970
60,000 miles · Jan 3, 2011
Air Bags
I OWN A 2004 HYUNDAI ELANTRA GLS (US VERSION). I GOT THE AIRBAG LIGHT ON FROM THE 60K MILES. NOW THE "PASSENGER AIRBAG OFF" LIGHT DOESN'T LIT REGARDLESS IN THE PASSENGER SEAT IS SOMEONE SEATED OR NOT. *TR
NHTSA ODI #10373926
62,000 miles · Nov 23, 2010
Air BagsVehicle Speed Control
I WAS DRIVING WITH MY CRUISE CONTROL ON AND A CAR STOPPED IN FRONT OF ME. I HIT THE BRAKES AND MY CAR ACCELERATED. THIS IS THE THIRD TIME THIS HAS HAPPENED. FORTUNATELY, I WAS ABLE TO SLAM ON THE BRAKES AND THE CAR STOPPED. ALSO THE AIR BAG LIGHT DOES NOT GO OFF WITH AN ADULT IN THE FRONT SEAT. THIS IS VERY CONCERNING. *TR
NHTSA ODI #10367286
60,000 miles · Oct 25, 2010
Air BagsCrashInjury
TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING AND FAILING TO STOP AT A STOP SIGN, THE CONTACT T-BONED ANOTHER VEHICLE AND CRASHED INTO IT. THE AIR BAGS DID NOT DEPLOY. THERE WERE TWO PEOPLE INJURED. A POLICE REPORT WAS FILED. THE CONTACT CALLED THE MANUFACTURER WHO SENT SOMEONE OUT TO INSPECT THE VEHICLE BUT OFFERED …
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TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING AND FAILING TO STOP AT A STOP SIGN, THE CONTACT T-BONED ANOTHER VEHICLE AND CRASHED INTO IT. THE AIR BAGS DID NOT DEPLOY. THERE WERE TWO PEOPLE INJURED. A POLICE REPORT WAS FILED. THE CONTACT CALLED THE MANUFACTURER WHO SENT SOMEONE OUT TO INSPECT THE VEHICLE BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS DESTROYED. THE FAILURE MILEAGE WAS APPROXIMATELY 60,000.
NHTSA ODI #10362342
52,000 miles · Jul 22, 2010
Air Bags
TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE STARTING THE VEHICLE THE AIR BAG LIGHT CAME ON AND THEN TURN OFF. THE FAILURE OCCURRED INTERMITTENTLY. SHE STATED THAT THE AIR BAG REMAINED ILLUMINATED WHEN SHE TOOK THE VEHICLE TO AN AUTHORIZED DEALER. THE DEALER ADVISED HER THAT THE DRIVER'S SIDE SEAT SENSOR NEEDED TO BE REPL…
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TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE STARTING THE VEHICLE THE AIR BAG LIGHT CAME ON AND THEN TURN OFF. THE FAILURE OCCURRED INTERMITTENTLY. SHE STATED THAT THE AIR BAG REMAINED ILLUMINATED WHEN SHE TOOK THE VEHICLE TO AN AUTHORIZED DEALER. THE DEALER ADVISED HER THAT THE DRIVER'S SIDE SEAT SENSOR NEEDED TO BE REPLACED. THE CONTACT STATED THAT THE VEHICLE WAS NOT REPAIRED. THE ESTIMATED REPAIR COST WAS $500. THE FAILURE MILEAGE WAS 52,000 AND THE CURRENT MILEAGE WAS 64,000. UPDATED 03/24/11*LJ UPDATED 03/31/11
NHTSA ODI #10344663
55,271 miles · Feb 22, 2010
Air Bags
TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. SHE STATED THAT WHILE DRIVING AT 2MPH THE VEHICLES AIRBAGS DEPLOYED, THE LIGHT ILLUMINATED AFTER THE AIR BAGS DEPLOYED.THERE WERE NO INJURIES. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY DIAGNOSED IT AND STATED THAT THEY COULD NOT FIND THE PROBLEM.THERE HAD BEEN NO REPAIRS TO THE …
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TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. SHE STATED THAT WHILE DRIVING AT 2MPH THE VEHICLES AIRBAGS DEPLOYED, THE LIGHT ILLUMINATED AFTER THE AIR BAGS DEPLOYED.THERE WERE NO INJURIES. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY DIAGNOSED IT AND STATED THAT THEY COULD NOT FIND THE PROBLEM.THERE HAD BEEN NO REPAIRS TO THE VEHICLE AT THE TIME OF THE COMPLAINT. SHE IS VERY CONCERN ABOUT HER SAFETY IN THE VEHICLE. THE FAILURE MILEAGE WAS 55271 AND CURRENT MILEAGE WAS 65427.
NHTSA ODI #10312697
79,000 miles · Feb 21, 2010
Air BagsCrashInjury
MY DAUGHTER WAS ON THE FREEWAY IN HER 2004 HYUNDAI ELANTRA. HER CAR PULLED TO THE LEFT AS SHE OVERCORRECTED, THE CART WENT ACROSS THE FREEWAY, SPUN OUT, UP THE EMBANKMENT, LANDED ON THE (DRIVER'S) SIDE AND SLID ABOUT 50-100 FEET BEFORE IT LANDED BACK UPRIGHT. NONE OF THE AIR BAGS DEPLOYED. THE SIDE AIR BAGS SHOULD OF DEPLOYED FR…
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MY DAUGHTER WAS ON THE FREEWAY IN HER 2004 HYUNDAI ELANTRA. HER CAR PULLED TO THE LEFT AS SHE OVERCORRECTED, THE CART WENT ACROSS THE FREEWAY, SPUN OUT, UP THE EMBANKMENT, LANDED ON THE (DRIVER'S) SIDE AND SLID ABOUT 50-100 FEET BEFORE IT LANDED BACK UPRIGHT. NONE OF THE AIR BAGS DEPLOYED. THE SIDE AIR BAGS SHOULD OF DEPLOYED FROM THE IMPACT OF THE CAR LANDING ON THE SIDE. HER CAR HAS BEEN DECLARED A "TOTAL LOSS". AFTER SEARCHING THE INTERNET, I FOUND THAT THERE WERE RECALLS FOR THE 2004 ELANTRA "DEFECTIVE AIR BAGS". WE WERE NEVER NOTIFIED OF THIS RECALL. MY DAUGHTER SUSTAINED HEAD, NECK, AND DUAL SHOULDER INJURIES. THANK GOD SHE IS ALIVE BUT WHAT ABOUT THOSE THAT HAVE NOT SURVIVED? *TR
NHTSA ODI #10312515
90,000 miles · Jan 6, 2010
Air Bags
TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. SHE STATED THAT THE AIRBAG WARNING LIGHT ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. THERE WAS AN OPEN RECALL ON HER VEHICLE, (SEE NHTSA CAMPAIGN ID NUMBER: 03V322000), HOWEVER THE DEALER ATTEMPTED SEVERAL TIMES TO RE-PROGRAM THE SENSOR BUT TO NO AVAIL. HE THEN STATED THAT HE WOULD HA…
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TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. SHE STATED THAT THE AIRBAG WARNING LIGHT ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. THERE WAS AN OPEN RECALL ON HER VEHICLE, (SEE NHTSA CAMPAIGN ID NUMBER: 03V322000), HOWEVER THE DEALER ATTEMPTED SEVERAL TIMES TO RE-PROGRAM THE SENSOR BUT TO NO AVAIL. HE THEN STATED THAT HE WOULD HAVE TO REMOVE THE FRONT DRIVER'S AND PASSENGER'S SIDE SEATS IN ORDER TO ACCURATELY REPAIR THE AIRBAG SENSOR, HOWEVER THE COSTS IN DOING SO WOULD NOT BE COVERED BY THE MANUFACTURER. THE CONTACT STATED THAT IF THERE WAS A DEFECT IN THE VEHICLE, SHE SHOULD NOT BE LIABLE FOR THE REPAIRS. THE RECALL IS STILL OPEN ON THE VEHICLE. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE UNDER 90,000.
NHTSA ODI #10298498
44,000 miles · Nov 6, 2008
Air BagsCrashInjury
TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE MAKING A LEFT TURN OUT OF A PARKING SPACE AT 5 MPH, ANOTHER VEHICLE CRASHED INTO THE DRIVER'S SIDE OF THE CONTACT'S VEHICLE. THE AIR BAGS FAILED TO DEPLOY. A POLICE REPORT WAS FILED. THE DRIVER WAS TAKEN TO THE HOSPITAL AND SUSTAINED MINOR INJURIES TO THE HEAD AND EYES. THE …
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TL*THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE MAKING A LEFT TURN OUT OF A PARKING SPACE AT 5 MPH, ANOTHER VEHICLE CRASHED INTO THE DRIVER'S SIDE OF THE CONTACT'S VEHICLE. THE AIR BAGS FAILED TO DEPLOY. A POLICE REPORT WAS FILED. THE DRIVER WAS TAKEN TO THE HOSPITAL AND SUSTAINED MINOR INJURIES TO THE HEAD AND EYES. THE VEHICLE WAS DESTROYED. THE MANUFACTURER STATED THAT THE AIR BAG SENSOR PERFORMED IN THE MANNER IT WAS DESIGNED; THEREFORE, THEY WERE NOT LIABLE FOR REPAIRS. THE DEALER WAS NOT NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE 44,000. UPDATED 12/30/08. *LJ HYUNDAI STATED THE AIR BAG PERFORMED AS DESIGNED. THEY STATED IT APPEARED THAT THE ANGULAR COLLISION WAS HIT SOLELY BY THE DRIVERS DOOR, WITHOUT AND DEFORMATION OF THE SIDE STRUCTURE OF THE VEHICLE. CONSEQUENTLY, THE RESULTING ENERGY ABSORPTION MEANT THAT THE DECELERATION EXPERIENCED BY THE SIDE AIR BAG SENSOR DID NOT MERIT DEPLOYMENT OF THE SIDE AIR BAGS. UPDATED 01/05/09. *JB
NHTSA ODI #10247854
Mileage unknown · Oct 10, 2008
Air Bags
THE PASSENGER AIRBAG INDICATOR LIGHT DOES NOT WORK FOR PERSONS UNDER 145 LBS AND THE COMPANY REPS HAVE INSISTED THAT IT IS DESIGNED THAT WAY FOR SAFETY AND THAT THEY ARE HAPPY TO TAKE OUT THE SEAT AND SEND IT AWAY TO BE WORKED ON BUT THERE IS A 999 CHANCE OUT OF A THOUSAND THAT IT WILL BEHAVE JUST THE SAME WAY ON RE-INSTALLATION…
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THE PASSENGER AIRBAG INDICATOR LIGHT DOES NOT WORK FOR PERSONS UNDER 145 LBS AND THE COMPANY REPS HAVE INSISTED THAT IT IS DESIGNED THAT WAY FOR SAFETY AND THAT THEY ARE HAPPY TO TAKE OUT THE SEAT AND SEND IT AWAY TO BE WORKED ON BUT THERE IS A 999 CHANCE OUT OF A THOUSAND THAT IT WILL BEHAVE JUST THE SAME WAY ON RE-INSTALLATION BECAUSE "THE CAR DECIDES THAT IT'S SAFER FOR THE AIRBAG NOT TO DEPLOY" AT MY WEIGHT -- WHICH IS OVER 140 LBS. I POINTED OUT THE FAULTY LOGIC AND THEY AGREED TO GO THROUGH THE MOTIONS (WHICH THEY BELIEVE WILL BE INEFFECTIVE IN FIXING THE PROBLEM). *TR
NHTSA ODI #10245099
Official recalls
5Oct 17, 2005
CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.
Consequence & remedy
Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.
Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON NOVEMBER 15, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.
Sep 12, 2005
CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.
Consequence & remedy
Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.
Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.
Jul 30, 2004
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST, IT WAS DETERMINED THAT FUEL TAN DAMAGE COULD OCCUR. ON CERTAIN PASSENGER VEHICLES, A VAPOR TUBE HOSE CLAMP THAT IS LOCATED NEAR THE FUEL TANK MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP EARS AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
May 3, 2004
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Aug 26, 2003
ON CERTAIN VEHICLES, IF THE FRONT PASSENGER SEAT IS UNOCCUPIED OR IS OCCUPIED BY SOMEONE LIGHTER THAN 56.4 POUNDS, THE PASSENGER AIR BAG IS DEACTIVATED AND WILL NOT DEPLOY IF A CRASH OCCURS. HOWEVER, THE OCCUPANT CLASSIFICATION SENSOR MAY INCORRECTLY INTERPRET THAT A SEATED ADULT IS AN INFANT SEAT AND DEACTIVATE THE PASSENGER AIR BAG IF SOMEONE HEAVIER THAN 56.4 POUNDS WHO IS SEATED WITH ONE LEG RESTING ON THE OUTBOARD OR INBOARD EDGE OF THE SEAT; WITH LEGS SPREAD; OR POSITIONED OFF-CENTER TOWARD THE CENTER CONSOLE AND WITH HIS OR HER ARM LEANING ON THE CONSOLE.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY, POSSIBLY RESULTING IN SERIOUS INJURY TO THE RIGHT FRONT PASSENGER.
Remedy: THE OCCUPANT CLASSIFICATION SENSOR WILL BE REPROGRAMMED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE04041 · POST-CRASH Fuel Tank Leak
Opened Apr 16, 2004 · Closed Jul 13, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
Additional source detail variants (2)
Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.
Fuel System, Gasoline:storage:tank Assembly
PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.